Intelligent oil temperature control device for high-low pressure thin oil lubrication station

By introducing a control mechanism into the dilute oil lubrication station and using electric heating and cooling pipelines to exchange heat, the problem of unstable dilute oil temperature is solved, precise control of dilute oil temperature is achieved, and the efficiency of dilute oil usage and equipment reliability are improved.

CN223216098UActive Publication Date: 2025-08-12NANTONG QIZHONG LUBRICATING EQUIP CO LTD
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Patent Information

Application Number
CN202422864123.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-08-12
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The dilute oil temperature of the existing high and low pressure dilute oil lubrication station cannot be maintained within the optimal operating temperature range, resulting in inconvenient use of the dilute oil.

Method used

An adjustment mechanism is designed, including a pump outlet pipe, a pump machine, a cooling box, a cooling pipe, an oil inlet pipe, a thermal conduction plate and an electric heating wire. The oil temperature is monitored through a temperature sensor, and the electric heating wire is used to heat or cool the pipe to exchange heat to keep the oil temperature in the optimal range.

Benefits of technology

Accurate control of the dilute oil temperature is achieved, ensuring that the dilute oil is always within the optimal operating temperature range, improving the use efficiency of the dilute oil and the reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223216098U_ABST
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Abstract

The utility model discloses an intelligent oil temperature control device for a high-low pressure thin oil lubrication station, which comprises a thin oil station and an adjusting mechanism, and an oil tank is arranged on the bottom wall of the thin oil station. The adjusting mechanism comprises a pump-out pipe, a first pump, a cooling box, a cooling pipeline, an oil inlet pipe, a heat conducting plate and an electric heating wire, the pump-out pipe is arranged at an oil outlet in the right side face of the oil tank, the first pump is arranged on the bottom wall of the thin oil station, a pump inlet of the first pump is communicated with the oil tank through the pump-out pipe, the cooling box is arranged on the bottom wall of the thin oil station, and the cooling pipeline is arranged in the cooling box. The cooling pipeline is arranged in an S shape, the lower end of the cooling pipeline is communicated with a pump outlet of the first pump machine, and an oil inlet pipe is arranged at the upper end of the left side face of the cooling box. The thin oil can be conveniently used at any time.
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Description

Technical Field

[0001] The utility model relates to the technical field of thin oil lubrication stations, in particular to an intelligent oil temperature control device for high and low pressure thin oil lubrication stations. Background Art

[0002] After a period of use, mechanical equipment is usually lubricated with thin oil to extend its service life and reduce the incidence of equipment failure. The thin oil station is the heart of the thin oil circulation lubrication system, and its function is to forcibly press the lubricating oil to the friction parts of the machine.

[0003] When the existing high and low pressure thin oil lubrication station is working, the thin oil in the oil tank of the thin oil station is usually pumped out through the oil drain pipe by a pump, and then the thin oil is pressed to the friction part of the machine, and the amount of thin oil is monitored by a flow meter;

[0004] The existing high and low pressure thin oil lubrication stations have the following problems: the thin oil is stored in the oil tank of the thin oil station when not in use, and the temperature of the thin oil cannot be within the optimal working temperature range, which is inconvenient for the thin oil to be used at any time. For this reason, we propose an intelligent oil temperature control device for high and low pressure thin oil lubrication stations. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide an intelligent oil temperature control device for high and low pressure thin oil lubrication stations. The temperature of the oil in the oil tank of the thin oil station is adjusted by an adjusting mechanism so that the temperature of the thin oil is within the optimal working temperature range, which is convenient for the use of the thin oil at any time and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent oil temperature control device for a high- and low-pressure thin oil lubrication station, comprising a thin oil station, an oil tank being provided on the bottom wall of the thin oil station, and also comprising an adjusting mechanism;

[0007] Adjusting mechanism: It includes a pump outlet pipe, pump machine 1, cooling box, cooling pipe, oil inlet pipe, heat conduction plate and electric heating wire. A pump outlet pipe is provided at the oil discharge port on the right side of the oil tank, and a pump machine 1 is provided on the bottom wall of the thin oil station. The pump inlet of the pump machine 1 is connected to the oil tank through the pump outlet pipe. The bottom wall of the thin oil station is a cooling box, and a cooling pipe is provided inside the cooling box. The cooling pipe is arranged in an S shape, and the lower end of the cooling pipe is connected to the pump outlet of the pump machine 1. An oil inlet pipe is provided on the upper end of the left side of the cooling box, and the upper end of the cooling pipe is connected to the box through the oil inlet pipe. A heat conduction plate is provided on the left side wall of the oil tank, and an electric heating wire is fixedly connected to the left side of the heat conduction plate. The temperature of the oil in the oil tank of the thin oil station is adjusted by the adjusting mechanism so that the temperature of the thin oil is within the optimal working temperature range, which is convenient for the use of the thin oil at any time.

[0008] Furthermore, it also includes a single-chip microcomputer, which is fixedly connected to the front side of the thin oil station. The input end of the single-chip microcomputer is electrically connected to the external power supply, and the input ends of the pump and the electric heating wire are respectively electrically connected to the output end of the single-chip microcomputer, so as to facilitate the normal operation of the control device.

[0009] Furthermore, the regulating mechanism also includes a liquid inlet pipe and a liquid outlet pipe. The upper end of the front side of the cooling box is provided with a liquid inlet pipe, and the lower end of the front side of the cooling box is provided with a liquid outlet pipe, which is convenient for adding coolant to the cooling box.

[0010] Furthermore, an oil outlet pipe is provided at the oil outlet on the upper surface of the oil tank, and a second pump is provided in the mounting hole on the upper surface of the thin oil station. The second pump is connected to the oil tank through the oil outlet pipe, and the input end of the second pump is electrically connected to the output end of the single-chip microcomputer to facilitate pumping the oil out of the oil tank.

[0011] Furthermore, an oil drain pipe is provided at the pump outlet of the second pump machine, and a flow meter is connected in series in the middle of the oil drain pipe. The detection end of the flow meter is inserted into the interior of the oil drain pipe. The flow meter is bidirectionally electrically connected to the single-chip microcomputer to facilitate monitoring of the amount of oil discharged.

[0012] Furthermore, a temperature sensor is provided on the front side of the oil tank, a detection end of the temperature sensor is inserted into the interior of the oil tank, and the temperature sensor is bidirectionally electrically connected to the single-chip microcomputer to facilitate monitoring the temperature of the oil in the oil tank.

[0013] Furthermore, a protective door is hinged at the right side opening of the thin oil station through a hinge, and a glass observation window is provided on the outer surface of the protective door to facilitate maintenance of the thin oil station by staff.

[0014] Compared with the prior art, the beneficial effects of the present invention are: the intelligent oil temperature control device for high and low pressure thin oil lubrication stations has the following advantages:

[0015] When it is monitored that the temperature of the oil in the oil tank is low, the electric heating wire is turned on, and the heat generated heats the oil through the heat conduction plate. When the oil temperature is high, the pump 1 pumps the oil into the cooling pipe through the pump outlet pipe. The oil exchanges heat with the coolant in the cooling box through the cooling pipe, so that the temperature of the oil is reduced. Because the cooling pipe is arranged in an S shape, the contact area between the cooling pipe and the coolant in the cooling box is large, and the cooling rate of the oil is high. The cooled oil returns to the oil tank through the oil inlet pipe, so that the temperature of the thin oil is within the optimal working temperature range, which is convenient for the use of the thin oil at any time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic structural diagram of the cross-section of the present invention.

[0018] In the figure: 1 thin oil station, 2 oil tank, 3 regulating mechanism, 31 pump outlet pipe, 32 pump unit 1, 33 cooling box, 34 cooling pipe, 35 oil inlet pipe, 36 heat conduction plate, 37 electric heating wire, 38 liquid inlet pipe, 39 liquid outlet pipe, 4 single-chip computer, 5 oil outlet pipe, 6 pump unit 2, 7 oil drain pipe, 8 flow meter, 9 temperature sensor, 10 protective door, 11 glass observation window. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-2 , this embodiment provides a technical solution: an intelligent oil temperature control device for a high and low pressure thin oil lubrication station, comprising a thin oil station 1, an oil tank 2 is provided on the bottom wall of the thin oil station 1, an adjusting mechanism 3, and a single chip computer 4. The single chip computer 4 is fixedly connected to the front side of the thin oil station 1, and the input end of the single chip computer 4 is electrically connected to an external power supply. An oil outlet pipe 5 is provided at the oil outlet on the upper surface of the oil tank 2. A second pump 6 is provided in the mounting hole on the upper surface of the thin oil station 1. The second pump 6 is connected to the oil tank 2 through the oil outlet pipe 5. The input end of the second pump 6 is electrically connected to the output end of the single chip computer 4. An oil discharge pipe 7 is provided at the pump outlet of the second pump 6. A flow meter 8 is connected in series in the middle of the oil discharge pipe 7, and the detection end of the flow meter 8 is inserted into the detection end of the flow meter 8. Into the interior of the oil drain pipe 7, the flow meter 8 is bidirectionally electrically connected to the single-chip microcomputer 4, a temperature sensor 9 is provided on the front side of the oil tank 2, the detection end of the temperature sensor 9 is inserted into the interior of the oil tank 2, the temperature sensor 9 is bidirectionally electrically connected to the single-chip microcomputer 4, a protective door 10 is hinged at the right side opening of the thin oil station 1 through a hinge, and a glass observation window 11 is provided on the outer surface of the protective door 10. When the thin oil station 1 needs to be used, the staff operates the single-chip microcomputer 4 to turn on the pump 2 6, and the pump 2 6 pumps the oil out of the oil tank 2 through the oil outlet pipe 5, and then sprays the oil to the designated position through the oil drain pipe 7. The size of the oil discharge monitored by the flow meter 8 can be observed through the display screen on the single-chip microcomputer 4;

[0021] Regulating mechanism 3: It includes a pump outlet pipe 31, a pump machine 32, a cooling box 33, a cooling pipe 34, an oil inlet pipe 35, a heat conducting plate 36 and an electric heating wire 37. A pump outlet pipe 31 is provided at the oil discharge port on the right side of the oil tank 2, a pump machine 32 is provided on the bottom wall of the thin oil station 1, and the pump inlet of the pump machine 32 is connected to the oil tank 2 through the pump outlet pipe 31. The bottom wall cooling box 33 of the thin oil station 1, a cooling pipe 34 is provided inside the cooling box 33, and the cooling pipe 34 is arranged in an S shape. The lower end of the cooling pipe 34 is connected to the pump outlet of the pump machine 32, an oil inlet pipe 35 is provided on the upper left side of the cooling box 33, and the upper end of the cooling pipe 34 is connected to the box 2 through the oil inlet pipe 35, a heat conducting plate 36 is provided on the left side wall of the oil tank 2, and the left side of the heat conducting plate 36 is fixedly connected to the electric heating wire 37, and the input ends of the pump machine 32 and the electric heating wire 37 are respectively electrically connected to the output end of the single-chip computer 4, and the regulating mechanism 3 also It includes an inlet pipe 38 and an outlet pipe 39. The upper end of the front side of the cooling box 33 is provided with an inlet pipe 38, and the lower end of the front side of the cooling box 33 is provided with an outlet pipe 39. When the temperature sensor 9 detects that the temperature of the oil in the oil tank 2 is low, the electric heating wire 37 is turned on, and the heat generated heats the oil in the oil tank 2 through the heat conducting plate 36. When the oil temperature is high, the pump 1 32 is turned on, and the pump 1 32 pumps the oil in the oil tank 2 into the cooling pipe 34 through the pump outlet pipe 31. The oil exchanges heat with the coolant in the cooling box 33 through the cooling pipe 34, so that the temperature of the oil is reduced. Because the cooling pipe 34 is arranged in an S shape, the contact area between the cooling pipe 34 and the coolant in the cooling box 33 is large, and the cooling rate of the oil is high. The cooled oil returns to the oil tank 2 through the oil inlet pipe 35, and the coolant in the cooling box 33 is replaced through the inlet pipe 38 and the outlet pipe 39.

[0022] The working principle of the oil temperature intelligent control device for high and low pressure thin oil lubrication station provided by the utility model is as follows: when the thin oil station 1 needs to be used, the staff controls the single chip computer 4 to turn on the pump 2 6, and the pump 2 6 pumps the oil out of the oil tank 2 through the oil outlet pipe 5, and then sprays the oil to the designated position through the oil discharge pipe 7. The size of the oil discharge volume monitored by the flow meter 8 can be observed through the display screen on the single chip computer 4. When the temperature sensor 9 detects that the temperature of the oil in the oil tank 2 is low, the electric heating wire 37 is turned on, and the heat generated is heated by the heat conduction plate 36 to heat the oil in the oil tank 2. When the oil temperature is high, turn on pump 1 32, and pump 1 32 pumps the oil in the oil tank 2 into the cooling pipe 34 through the pump outlet pipe 31. The oil exchanges heat with the coolant in the cooling box 33 through the cooling pipe 34, so that the temperature of the oil is reduced. Since the cooling pipe 34 is arranged in an S shape, the contact area between the cooling pipe 34 and the coolant in the cooling box 33 is large, and the cooling rate of the oil is high. The cooled oil returns to the oil tank 2 through the oil inlet pipe 35, and the coolant in the cooling box 33 is replaced through the liquid inlet pipe 38 and the liquid outlet pipe 39.

[0023] It is worth noting that the single chip microcomputer 4 disclosed in the above embodiment can be STM32L1, the pump 1 32 and the pump 2 6 can be ACm centrifugal pumps, the flow meter 8 can be KR-DC series, and the temperature sensor 9 can be TMP100NA / 3K. The single chip microcomputer 4 controls the operation of the pump 1 32, the electric heating wire 37, the pump 2 6, the flow meter 8 and the temperature sensor 9 using methods commonly used in the prior art.

[0024] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An intelligent oil temperature control device for a high- and low-pressure thin oil lubrication station, comprising a thin oil station (1), wherein the bottom wall of the thin oil station (1) is provided with an oil tank (2), and characterized in that: Also included is an adjustment mechanism (3); The regulating mechanism (3) comprises a pump outlet pipe (31), a pump machine (32), a cooling box (33), a cooling pipe (34), an oil inlet pipe (35), a heat conducting plate (36) and an electric heating wire (37). The pump outlet pipe (31) is provided at the oil outlet on the right side of the oil tank (2). The bottom wall of the thin oil station (1) is provided with a pump machine (32). The pump inlet of the pump machine (32) is connected to the oil tank (2) through the pump outlet pipe (31). The cooling box (33) on the bottom wall of the thin oil station (1) A cooling pipe (34) is provided inside the cooling box (33), and the cooling pipe (34) is arranged in an S shape. The lower end of the cooling pipe (34) is connected to the pump outlet of the pump machine (32). An oil inlet pipe (35) is provided at the upper end of the left side surface of the cooling box (33). The upper end of the cooling pipe (34) is connected to the box (2) through the oil inlet pipe (35). A heat conducting plate (36) is provided on the left side wall of the oil tank (2). The left side surface of the heat conducting plate (36) is fixedly connected to an electric heating wire (37).

2. The intelligent oil temperature control device for high and low pressure thin oil lubrication stations according to claim 1 is characterized by: The invention also includes a single chip microcomputer (4), which is fixedly connected to the front side of the thin oil station (1), the input end of the single chip microcomputer (4) is electrically connected to the external power supply, and the input ends of the pump (32) and the electric heating wire (37) are respectively electrically connected to the output end of the single chip microcomputer (4).

3. The intelligent oil temperature control device for high and low pressure thin oil lubrication stations according to claim 1 is characterized in that: The regulating mechanism (3) further comprises a liquid inlet pipe (38) and a liquid outlet pipe (39). The upper end of the front side of the cooling box (33) is provided with the liquid inlet pipe (38), and the lower end of the front side of the cooling box (33) is provided with the liquid outlet pipe (39).

4. The intelligent oil temperature control device for high and low pressure thin oil lubrication stations according to claim 2 is characterized by: An oil outlet pipe (5) is provided at the oil outlet on the upper surface of the oil tank (2), and a second pump (6) is provided in the mounting hole on the upper surface of the thin oil station (1). The second pump (6) is connected to the oil tank (2) through the oil outlet pipe (5), and the input end of the second pump (6) is electrically connected to the output end of the single chip computer (4).

5. The intelligent oil temperature control device for high and low pressure thin oil lubrication stations according to claim 4 is characterized in that: An oil discharge pipe (7) is provided at the pump outlet of the second pump (6), a flow meter (8) is connected in series in the middle of the oil discharge pipe (7), a detection end of the flow meter (8) is inserted into the interior of the oil discharge pipe (7), and the flow meter (8) is bidirectionally electrically connected to the single chip microcomputer (4).

6. The intelligent oil temperature control device for high and low pressure thin oil lubrication stations according to claim 2 is characterized by: A temperature sensor (9) is provided on the front side of the oil tank (2), a detection end of the temperature sensor (9) is inserted into the interior of the oil tank (2), and the temperature sensor (9) is bidirectionally electrically connected to the single chip computer (4).

7. The intelligent oil temperature control device for high and low pressure thin oil lubrication stations according to claim 1 is characterized by: A protective door (10) is hingedly connected to the right side opening of the thin oil station (1) via a hinge, and a glass observation window (11) is provided on the outer surface of the protective door (10).