Discharging switch
By designing the discharge switch and using the drive mechanism to control the connection through holes of the reduction furnace, the mechanized operation of discharge is realized, and the problems of high labor intensity and difficult to control the discharge volume in the prior art are solved, and the operation safety and accuracy are improved.
Patent Information
- Application Number
- CN202422176165.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The discharge operation of existing reduction furnaces relies on manual control, resulting in high labor intensity, difficult to control the discharge volume, and safety hazards.
A discharge switch is designed, including a driving mechanism and a flow control box, and the opening and closing of the connecting through holes is controlled through the driving mechanism to achieve mechanized control of the discharge and discharge amount.
It reduces the labor intensity of staff and improves the control accuracy and safety of the discharge volume.
Smart Images

Figure CN223216686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nonferrous metal smelting, in particular to a discharge switch. Background Art
[0002] A reduction furnace is a specialized industrial furnace primarily used for high-temperature reduction reactions, removing oxygen from oxygen-containing compounds to produce pure metals or other compounds. These furnaces are widely used in a variety of industries, including but not limited to metallurgy, chemicals, electronic materials, and semiconductor manufacturing. Existing reduction furnace discharge is typically manually controlled, which is labor-intensive for operators and difficult to control. The discharge volume and process are also difficult to control, creating a harsh operating environment, potentially leading to safety concerns and the inhalation of toxic gases. Utility Model Content
[0003] The main purpose of the utility model is to provide a material discharge switch, aiming to solve the problems of high labor intensity for operators and difficulty in controlling the material discharge amount and the material discharge process.
[0004] In order to achieve the above purpose, the technical solution proposed by the utility model is:
[0005] A discharge switch includes a driving mechanism and a flow control box, wherein the flow control box is respectively provided with a connecting through hole and a guide groove, wherein the connecting through hole is connected to the guide groove, and the flow control box is used to be embedded in the side wall of a reduction furnace so that the connecting through hole is connected to the inside of the reduction furnace, and the notch of the guide groove is connected to the outside of the reduction furnace; the driving mechanism is used to penetrate deep into the reduction furnace to open and close the connecting through hole, so that the driving mechanism controls the opening and closing of the connecting through hole and the opening and closing time.
[0006] Preferably, the driving mechanism includes an electric cylinder and a discharge drill rod, the output end of the electric cylinder drives and connects one end of the discharge drill rod, and the other end of the discharge drill rod is used to extend into the reduction furnace and insert into the connecting through hole to close the connecting through hole; the electric cylinder is used to drive the discharge drill rod to move vertically so that the discharge drill rod opens the connecting through hole.
[0007] Preferably, the driving mechanism further comprises a fixing frame, a vertical channel is provided in the fixing frame, the electric cylinder is provided at the top end of the fixing frame, and the discharge drill rod is used to be inserted into the reduction furnace through the vertical channel.
[0008] Preferably, the discharge drill rod includes a rod body and a closed end, the output end of the electric cylinder is connected to one end of the rod body, and the closed end is arranged at the other end of the rod body. The electric cylinder is used to drive the closed end to move vertically through the rod body so that the closed end is inserted into the connecting through hole to close the connecting through hole.
[0009] Preferably, the radial width of the closed end decreases from an end of the closed end close to the rod body to an end of the closed end away from the rod body; and the radial width of the rod body is greater than the aperture of the connecting through hole.
[0010] Preferably, the discharge switch further comprises a guide sleeve, the guide sleeve is provided with a limiting through hole, the discharge drill rod passes through the limiting through hole; the limiting through hole and the connecting through hole are coaxially arranged.
[0011] Preferably, the discharge switch further includes a guide tube, one end of which is connected to the guide groove.
[0012] Preferably, the flow guide tube and the flow control box are detachably connected.
[0013] Compared with the prior art, the present invention has at least the following beneficial effects:
[0014] The flow control box connects the inside and outside of the reduction furnace, and controls the opening and closing of the connecting through-hole through the driving mechanism to realize mechanized control of the discharge and discharge amount, effectively reducing the labor intensity of the staff and facilitating the control of the discharge amount and discharge process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0016] Figure 1 This is a structural diagram of an embodiment of a discharge switch of the utility model;
[0017] Figure 2 for Figure 1 The schematic diagram of the structure after enlarging at A in the middle;
[0018] Figure 3 Schematic diagram of the structure of the flow control box;
[0019] Figure 4 This is a structural diagram of the flow control box from another perspective;
[0020] Figure 5 It is a structural diagram of the discharge drill rod.
[0021] Description of Figure Numbers:
[0022] 1- driving mechanism; 11- electric cylinder; 12- fixing bracket;
[0023] 2-flow control box; 21-connection through hole; 22-flow guide groove;
[0024] 3-discharging drill rod; 31-rod body; 32-closed end;
[0025] 4-guide sleeve;
[0026] 5- flow guide tube;
[0027] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0030] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0031] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0032] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0033] The utility model provides a material discharge switch.
[0034] like Figures 1 to 5 The discharge switch shown includes a driving mechanism 1 and a flow control box 2. The flow control box 2 is respectively provided with a connecting through hole 21 and a guide groove 22. The connecting through hole 21 is connected to the guide groove 22. The flow control box 2 is used to be embedded in the side wall of the reduction furnace so that the connecting through hole 21 is connected to the reduction furnace, and the notch of the guide groove 22 is connected to the outside of the reduction furnace; the driving mechanism 1 is used to penetrate into the reduction furnace to open and close the connecting through hole 21, so that the driving mechanism 1 controls the opening and closing of the connecting through hole 21 and the opening and closing time.
[0035] The flow control box 2 connects the inside and outside of the reduction furnace, and controls the opening and closing of the connecting through hole 21 through the driving mechanism 1 to realize mechanized control of the discharge and discharge amount, effectively reducing the labor intensity of the staff and facilitating the control of the discharge amount and discharge process.
[0036] The drive mechanism 1 includes an electric cylinder 11 and a discharge drill rod 3. The output end of the electric cylinder 11 drives one end of the discharge drill rod 3, and the other end of the discharge drill rod 3 is used to extend into the reduction furnace and insert into the connecting through-hole 21 to close the connecting through-hole 21. The electric cylinder 11 is used to drive the discharge drill rod 3 to move vertically so that the discharge drill rod 3 opens the connecting through-hole 21. When discharge is required, the electric cylinder 11 controls the discharge drill rod 3 to move vertically upward, driving the discharge drill rod 3 away from the connecting through-hole 21, opening the connecting through-hole 21, so that the liquid material flows out of the reduction furnace through the connecting through-hole 21 and the guide groove 22 in sequence. When the discharge volume reaches the set value, the electric cylinder 11 controls the discharge drill rod 3 to move vertically downward, driving the discharge drill rod 3 to insert into the connecting through-hole 21, closing the connecting through-hole 21.
[0037] The drive mechanism 1 also includes a fixed frame 12, which defines a vertical passage. An electric cylinder 11 is mounted at the top of the fixed frame 12, through which the discharge drill rod 3 is inserted into the reduction furnace. The fixed frame 12 is positioned at the top of the reduction furnace and serves to initially restrict the vertical movement of the discharge drill rod 3.
[0038] The discharge drill rod 3 includes a rod body 31 and a closed end 32. The output end of the electric cylinder 11 is connected to one end of the rod body 31, and the closed end 32 is arranged at the other end of the rod body 31. The electric cylinder 11 is used to drive the closed end 32 to move vertically through the rod body 31 so that the closed end 32 is inserted into the connecting through hole 21 to close the connecting through hole 21.
[0039] Specifically, the rod body 31 and the closed end 32 are integrally formed.
[0040] The radial width of the closed end 32 decreases from the end of the closed end 32 close to the rod body 31 to the end of the closed end 32 away from the rod body 31 ; the radial width of the rod body 31 is greater than the aperture of the connecting through hole 21 .
[0041] Specifically, the closed end 32 is tapered.
[0042] The discharge switch further comprises a guide sleeve 4, which has a limit hole through which the discharge drill rod 3 passes; the limit hole is coaxially arranged with the connecting hole 21. The guide sleeve 4 cooperates with the fixing frame 12 to ensure the vertical movement of the discharge drill rod 3.
[0043] The discharge switch further comprises a guide tube 5, one end of which is connected to the guide groove 22. The arrangement of the guide tube 5 facilitates the drainage of the liquid.
[0044] The flow guide tube 5 and the flow control box 2 are detachably connected.
[0045] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A discharge switch, characterized in that: The flow control box includes a driving mechanism and a flow control box, wherein the flow control box is respectively provided with a connecting through hole and a guide groove, wherein the connecting through hole is connected to the guide groove, and the flow control box is used to be embedded in the side wall of the reduction furnace so that the connecting through hole is connected to the inside of the reduction furnace, and the notch of the guide groove is connected to the outside of the reduction furnace; the driving mechanism is used to penetrate into the reduction furnace to open and close the connecting through hole, so that the driving mechanism controls the opening and closing of the connecting through hole and the opening and closing time; The driving mechanism includes an electric cylinder and a discharge drill rod, wherein the output end of the electric cylinder drives and connects one end of the discharge drill rod, and the other end of the discharge drill rod is used to extend into the reduction furnace and insert into the connecting through hole to close the connecting through hole; the electric cylinder is used to drive the discharge drill rod to move vertically so that the discharge drill rod opens the connecting through hole; The discharge drill rod includes a rod body and a closed end, the output end of the electric cylinder is connected to one end of the rod body, and the closed end is provided at the other end of the rod body, and the electric cylinder is used to drive the closed end to move vertically through the rod body so that the closed end is inserted into the connecting through hole to close the connecting through hole; The rod body and the closed end are integrally formed.
2. A discharge switch according to claim 1, characterized in that: The driving mechanism further comprises a fixing frame, a vertical channel is provided in the fixing frame, the electric cylinder is arranged at the top end of the fixing frame, and the discharge drill rod is used to be inserted into the reduction furnace through the vertical channel.
3. A discharge switch according to claim 1, characterized in that: The radial width of the closed end decreases from an end of the closed end close to the rod body to an end of the closed end far from the rod body; the radial width of the rod body is greater than the aperture of the connecting through hole.
4. A discharge switch according to claim 1, characterized in that: The discharge switch further comprises a guide sleeve, the guide sleeve is provided with a limit through hole, the discharge drill rod passes through the limit through hole; the limit through hole and the connecting through hole are coaxially arranged.
5. A discharge switch according to any one of claims 1 to 4, characterized in that: The discharge switch further includes a flow guide tube, one end of which is connected to the flow guide groove.
6. A discharge switch according to claim 5, characterized in that: The flow guide tube and the flow control box are detachably connected.