Efficient graphite heat exchanger

By setting the limit groove and cleaning groove structure in the graphite heat exchanger, the problem of inconvenient disassembly and cleaning of the graphite heat exchanger is solved, and efficient equipment maintenance and excellent heat exchange effect are achieved.

CN223216750UActive Publication Date: 2025-08-12SHANGHAI HUAGONG FLUID EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422013871.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-08-12
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

Existing graphite heat exchangers are not convenient for disassembly and cleaning, resulting in clogging and scaling accumulation, affecting the heat exchange effect, and high equipment maintenance costs.

Method used

The limiting groove and cleaning groove structure between the inner shell and the outer shell are designed to facilitate the disassembly and cleaning of graphite heat exchange blocks, and the rapid replacement and cleaning of the limiting strip and cleaning port are achieved.

Benefits of technology

Improve maintenance efficiency, extend equipment life, reduce maintenance and replacement costs, and ensure heat exchange effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchange, and discloses an efficient graphite heat exchanger which comprises an upper sealing head, an outer shell, an inner shell, a graphite heat exchange block and a lower sealing head, a heat flow input pipe is fixedly installed on one side of the upper sealing head, a limiting seat is fixedly installed at the bottom of the upper sealing head, and the outer shell is movably installed at the bottom of the limiting seat. An inner shell is fixedly installed in the outer shell, a cooling flow input pipe is fixedly installed at the front end of the inner shell, and a graphite heat exchange block is movably installed in the inner shell. According to the graphite heat exchanger, the second limiting grooves are formed in the inner shell, and the second limiting strips corresponding to the second limiting grooves are installed on the surfaces of the graphite heat exchange blocks, so that workers can conveniently disassemble and replace the graphite heat exchange blocks which are corroded or seriously abraded, and the maintenance and replacement cost is reduced; and the cleaning grooves and the cleaning openings which correspond to each other are formed in the surfaces of the outer shell and the inner shell, so that a worker can conveniently wash a clean water source into the graphite heat exchange block.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange, in particular to a high-efficiency graphite heat exchanger. Background Art

[0002] With the development of industrial production, it is constantly improving and being perfected. In the process of chemical, energy, petroleum, pharmaceutical and other industries, heat transfer and control are required, and graphite heat exchanger is widely used as an efficient heat exchange equipment.

[0003] Among them, the "A High-efficiency Graphite Heat Exchanger" disclosed in the application number "CN220437205U" has solved the various drawbacks of the existing graphite heat exchanger, such as the impurities filtered out easily cause the blockage of the pipeline, affect the flow of the medium, are inconvenient to clean the filtered impurities, and reduce the heat exchange efficiency. After further search, it was found that the "A High-efficiency Graphite Heat Exchanger" disclosed in the application number "CN204963625U" has effectively solved the problem that the parts of the graphite heat exchanger that contact with the material are all impregnated by the technical structure of the graphite cylinder, shell, graphite heat exchange block and flow equalizing plate. Graphite is a brittle material and cannot withstand high-speed erosion or impact of solid impurities or crystals. However, in actual use, graphite heat exchangers with similar structures still have many defects, such as: the existing graphite heat exchanger is not convenient for disassembly of the graphite heat exchange block. Although the blockage of the graphite heat exchange block can be reduced through design, the equipment will still be fouled or contaminated after long-term use. In addition, due to the complex internal structure of the graphite heat exchanger, it is not convenient to clean it, and the heat exchanger is prone to blockage, which affects the heat exchange effect. Therefore, it is necessary to design a high-efficiency graphite heat exchanger. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a high-efficiency graphite heat exchanger.

[0005] The utility model adopts the following technical solution: a high-efficiency graphite heat exchanger, including an upper head, an outer shell, an inner shell, a graphite heat exchange block and a lower head, a heat flow input pipe is fixedly installed on one side of the upper head, a limit seat is fixedly installed on the bottom of the upper head, an outer shell is movably installed on the bottom of the limit seat, an inner shell is fixedly installed inside the outer shell, a cooling flow input pipe is fixedly installed on the front end of the inner shell, a graphite heat exchange block is movably installed inside the inner shell, a lower head is fixedly installed on the bottom of the outer shell, and a heat flow output pipe is fixedly installed on one side of the lower head.

[0006] By opening a second limiting groove in the inner shell and installing a corresponding second limiting strip on the surface of the graphite heat exchange block, it is convenient for workers to disassemble and replace the graphite heat exchange block that is severely corroded or worn. Workers do not need to spend too much time and energy on maintenance operations, which improves maintenance efficiency, thereby extending the service life of the heat exchanger, reducing maintenance and replacement costs, and improving equipment reliability.

[0007] By opening corresponding cleaning grooves and cleaning ports on the surface of the outer shell and the inner shell, and opening a cleaning port on the surface of the graphite heat exchange block, when the heat exchanger has been used for too long, the staff can rotate the outer shell to match the cleaning groove with the cleaning port, which can facilitate the staff to flush clean water into the interior of the graphite heat exchange block, reducing the heat exchange effect caused by blockage or scaling inside the graphite heat exchange block, and ensuring the heat exchange effect of the heat exchanger.

[0008] Preferably, the inner wall of the limit seat is provided with a first limit groove, and a filter plate is fixedly mounted inside the limit seat. The first limit groove ensures that the housing can be rotated and adjusted, and the filter plate prevents impurities in the heat flow from entering the interior of the graphite heat exchange block and causing blockage.

[0009] Preferably, a cleaning slot is provided on one side of the housing, a handle is fixedly mounted on the front end of the housing, and a first stop bar associated with the first stop slot is fixedly mounted on the bottom of the housing. The cleaning slot allows workers to conveniently flush clean water into the interior of the graphite heat exchange block. By pulling the handle, the housing can be rotated by aligning the first stop bar on the inner wall of the stop seat with the first stop slot.

[0010] Preferably, the housing and the limiting seat are movably mounted between the first limiting strip and the first limiting groove. The movably mounted housing and the limiting seat allow the housing to be rotated to another position when the operator does not need to clean the interior of the graphite heat exchange block.

[0011] Preferably, a cleaning port related to the cleaning tank is opened on one side of the inner shell, and a second limiting groove is opened on the inner wall of the inner shell. When the cleaning tank and the cleaning port coincide with each other, it is convenient for staff to flush clean water into the interior of the graphite heat exchange block.

[0012] Preferably, the front and rear ends of the graphite heat exchange block are fixedly mounted with second stop bars associated with the second stop grooves, and a cleaning port associated with the cleaning slot is provided on the surface of the graphite heat exchange block. The second stop grooves and the second stop bars align with each other, making it easier for workers to remove and replace graphite heat exchange blocks that are severely corroded or worn. The cleaning port allows clean water to be flushed into the block.

[0013] Preferably, the graphite heat exchange block and the inner shell are movably mounted between the second limiting groove and the second limiting bar. The movably mounted graphite heat exchange block and the inner shell facilitates the disassembly and installation of the graphite heat exchanger by the staff.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model is provided with an inner shell, a second limiting groove, a second limiting strip and the graphite heat exchange block, and the inner shell is provided with a second limiting groove, and the corresponding second limiting strip is installed on the surface of the graphite heat exchange block, which can facilitate the staff to disassemble and replace the graphite heat exchange block that is severely corroded or worn. The staff does not need to spend too much time and energy on maintenance operations, thereby improving the maintenance efficiency, thereby extending the service life of the heat exchanger, reducing maintenance and replacement costs, and improving equipment reliability.

[0016] The utility model is provided with an outer shell, an inner shell, a cleaning groove, a cleaning port and the mutual cooperation between the graphite heat exchanger and the cleaning port. Corresponding cleaning grooves and cleaning ports are opened on the surfaces of the outer shell and the inner shell, and a cleaning port is opened on the surface of the graphite heat exchange block. When the heat exchanger has been used for too long, the staff can rotate the outer shell to match the cleaning groove with the cleaning port, which can facilitate the staff to flush clean water into the interior of the graphite heat exchange block, reduce the heat exchange effect caused by blockage or fouling inside the graphite heat exchange block, and ensure the heat exchange effect of the heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the overall internal structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the graphite heat exchange block of the utility model;

[0020] Figure 4 This is a schematic diagram of the inner shell structure of the utility model;

[0021] Figure 5 This is a schematic diagram of the limit seat structure of the utility model.

[0022] Description of main symbols:

[0023] 1. Upper head; 101. Heat flow input pipe; 102. Limit seat; 103. First limit groove; 104. Filter plate; 2. Outer shell; 201. Cleaning groove; 202. Handle; 203. First limit strip; 3. Inner shell; 301. Cleaning port; 302. Cooling flow input pipe; 303. Second limit groove; 4. Graphite heat exchange block; 401. Second limit strip; 402. Cleaning port; 5. Lower head; 501. Heat flow output pipe. DETAILED DESCRIPTION

[0024] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0025] Please combine Figure 1-5 The present embodiment provides a high-efficiency graphite heat exchanger, comprising an upper head 1, an outer shell 2, an inner shell 3, a graphite heat exchange block 4 and a lower head 5. A heat flow input pipe 101 is fixedly installed on one side of the upper head 1, a limit seat 102 is fixedly installed on the bottom of the upper head 1, and the outer shell 2 is movably installed on the bottom of the limit seat 102. The inner shell 3 is fixedly installed inside the outer shell 2, a cooling flow input pipe 302 is fixedly installed at the front end of the inner shell 3, a graphite heat exchange block 4 is movably installed inside the inner shell 3, the lower head 5 is fixedly installed on the bottom of the outer shell 2, and a heat flow output pipe 501 is fixedly installed on one side of the lower head 5.

[0026] By providing a second limiting groove 303 in the inner shell 3 and installing a corresponding second limiting strip 401 on the surface of the graphite heat exchange block 4, it is convenient for workers to disassemble and replace the graphite heat exchange block 4 that is severely corroded or worn. The workers do not need to spend too much time and energy on maintenance operations, which improves maintenance efficiency, thereby extending the service life of the heat exchanger, reducing maintenance and replacement costs, and improving equipment reliability.

[0027] By opening corresponding cleaning grooves 201 and cleaning ports 301 on the surfaces of the outer shell 2 and the inner shell 3, and opening a cleaning port 402 on the surface of the graphite heat exchange block 4, when the heat exchanger has been used for a long time, the staff can rotate the outer shell 2 to align the cleaning groove 201 with the cleaning port 301, which can facilitate the staff to flush clean water into the interior of the graphite heat exchange block 4, reducing the heat exchange effect caused by blockage or fouling inside the graphite heat exchange block 4, and ensuring the heat exchange effect of the heat exchanger.

[0028] The inner wall of the limiting seat 102 is provided with a first limiting groove 103, and a filter plate 104 is fixedly mounted inside the limiting seat 102. The first limiting groove 103 ensures that the housing 2 can be rotated and adjusted, and the filter plate 104 prevents impurities in the heat flow from entering the interior of the graphite heat exchange block 4 and causing blockage.

[0029] A cleaning slot 201 is defined on one side of the housing 2. A handle 202 is fixedly mounted on the front end of the housing 2. A first retaining bar 203, which is associated with the first retaining slot 103, is fixedly mounted on the bottom of the housing 2. The cleaning slot 201 allows workers to easily flush clean water into the interior of the graphite heat exchange block 4. By pulling the handle 202, the housing 2 can be rotated, with the first retaining bar 203 on the inner wall of the retaining seat 102 aligned with the first retaining slot 103.

[0030] The housing 2 and the limiting seat 102 are movably mounted between the first limiting bar 203 and the first limiting groove 103. Through the movable installation between the housing 2 and the limiting seat 102, the housing 2 can be rotated to another position when the staff does not need to clean the inside of the graphite heat exchange block 4.

[0031] A cleaning port 301 is provided on one side of the inner shell 3 and is associated with the cleaning tank 201. A second limiting groove 303 is provided on the inner wall of the inner shell 3. When the cleaning tank 201 is aligned with the cleaning port 301, it is convenient for the staff to flush clean water into the interior of the graphite heat exchange block 4.

[0032] Second limiting bars 401, which are fixed to the front and rear ends of the graphite heat exchange block 4 and are associated with the second limiting grooves 303, are also fixed to the surface of the graphite heat exchange block 4. A cleaning port 402, which is associated with the cleaning groove 201, is provided on the surface of the graphite heat exchange block 4. The alignment of the second limiting grooves 303 and the second limiting bars 401 facilitates the removal and replacement of severely corroded or worn graphite heat exchange blocks 4. The cleaning port 402 allows clean water to be flushed into the block.

[0033] The graphite heat exchange block 4 and the inner shell 3 are movably mounted between the second limiting groove 303 and the second limiting bar 401. The movably mounted graphite heat exchange block 4 and the inner shell 3 facilitates the disassembly and installation of the graphite heat exchanger 4 by the staff.

[0034] The implementation principle of a high-efficiency graphite heat exchanger in the embodiment of the present application is as follows: the heat fluid that needs to be exchanged is input into the interior of the upper head 1 through the heat fluid input pipe 101, and the filter plate 104 can be used to prevent impurities in the heat fluid from entering the interior of the graphite heat exchange block 4, thereby causing blockage. The cooling fluid can be input into the interior of the outer shell 2 through the cooling fluid input pipe 302, and the heat fluid can be cooled by using the graphite heat exchange block 4. Corresponding cleaning grooves 201 and cleaning ports 301 are opened on the surfaces of the outer shell 2 and the inner shell 3. When the heat exchanger has been used for too long, the staff can pull the handle 202 to move the outer shell 2, and use the first limit bar 203 on the inner wall of the limit seat 102 to match the first limit groove 103. , rotate. When the cleaning tank 201 coincides with the cleaning port 301, it is convenient for the staff to flush clean water from the cleaning port 402 into the interior of the graphite heat exchange block 4, reducing the heat exchange effect caused by blockage or scaling inside the graphite heat exchange block 4, thereby ensuring the heat exchange effect of the heat exchanger. When the heat flow cools down, the cooled heat flow can be discharged from the heat exchanger through the heat flow output pipe 501 at the bottom of the shell 2. The upper head 1 and the lower head 5 can ensure the sealing of the heat exchanger. When the staff does not need to clean the inside of the graphite heat exchange block 4, the cleaning tank 201 is rotated to a position where it does not coincide with the cleaning port 301, which can reduce a certain amount of heat loss and reduce the situation that affects the heat exchange efficiency.

[0035] When the heat exchanger has been working for a long time, the interior of the graphite heat exchange block 4 may be severely corroded or worn. By opening a second limit groove 303 in the inner shell 3 and installing a corresponding second limit strip 401 on the surface of the graphite heat exchange block 4, the staff can conveniently disassemble and replace the graphite heat exchange block 4 that is severely corroded or worn. The staff does not need to spend too much time and energy on maintenance operations, which improves the maintenance efficiency, thereby extending the service life of the heat exchanger, reducing maintenance and replacement costs, and improving equipment reliability.

[0036] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A high-efficiency graphite heat exchanger, characterized in that: The invention comprises an upper head (1), an outer shell (2), an inner shell (3), a graphite heat exchange block (4) and a lower head (5), wherein a heat flow input pipe (101) is fixedly mounted on one side of the upper head (1), a limit seat (102) is fixedly mounted on the bottom of the upper head (1), the outer shell (2) is movably mounted on the bottom of the limit seat (102), the inner shell (3) is fixedly mounted inside the outer shell (2), a cooling flow input pipe (302) is fixedly mounted on the front end of the inner shell (3), a graphite heat exchange block (4) is movably mounted inside the inner shell (3), the lower head (5) is fixedly mounted on the bottom of the outer shell (2), and a heat flow output pipe (501) is fixedly mounted on one side of the lower head (5).

2. The high-efficiency graphite heat exchanger according to claim 1, characterized in that: A first limiting groove (103) is provided on the inner wall of the limiting seat (102), and a filter plate (104) is fixedly installed inside the limiting seat (102).

3. The high-efficiency graphite heat exchanger according to claim 1, characterized in that: A cleaning groove (201) is provided on one side of the housing (2), a handle (202) is fixedly mounted on the front end of the housing (2), and a first limiting strip (203) associated with the first limiting groove (103) is fixedly mounted on the bottom of the housing (2).

4. The high-efficiency graphite heat exchanger according to claim 1, characterized in that: The housing (2) and the limiting seat (102) are movably mounted between the first limiting strip (203) and the first limiting groove (103).

5. The high-efficiency graphite heat exchanger according to claim 1, characterized in that: A cleaning port (301) related to the cleaning groove (201) is provided on one side of the inner shell (3), and a second limiting groove (303) is provided on the inner wall of the inner shell (3).

6. The high-efficiency graphite heat exchanger according to claim 1, characterized in that: The front and rear ends of the graphite heat exchange block (4) are fixedly mounted with second limiting strips (401) associated with the second limiting groove (303), and a cleaning port (402) associated with the cleaning groove (201) is provided on the surface of the graphite heat exchange block (4).

7. The high-efficiency graphite heat exchanger according to claim 1, characterized in that: The graphite heat exchange block (4) and the inner shell (3) are movably mounted between the second limiting groove (303) and the second limiting strip (401).

Citation Information

Patent Citations

  • High -efficient graphite heat exchanger

    CN204963625U

  • Efficient graphite heat exchanger

    CN220437205U