Ship metal die forging quality detection tool

Abstract

The utility model relates to the technical field of forge piece detection tools, in particular to a ship metal die forging quality detection tool. According to the technical scheme, the device comprises an operation table plate used for forge piece detection and a to-be-detected ship metal forge piece body, a clamping assembly used for fixing and clamping the ship metal forge piece body is installed on the operation table plate, a moving groove is further formed in the operation table plate, a guide groove is formed in one side of the moving groove, and a clamping assembly is installed on the guide groove. A moving assembly used for moving detection of the ship metal forge piece body is further installed on the operation table plate. And the moving assembly comprises a reciprocating screw rotationally installed in the moving groove, and a driving motor used for driving the reciprocating screw is arranged at one end of the reciprocating screw. The device is novel and compact in structure, realizes driving of the contourgraph, realizes mobile scanning of the appearance of the forge piece, further improves the quality detection efficiency and precision of the forge piece, and is suitable for popularization and use.

Description

Technical Field

[0001] The utility model relates to the technical field of forging detection tooling, in particular to a tooling for quality detection of ship metal die forgings. Background Art

[0002] In the shipbuilding process, the quality of metal die forgings directly affects the structural strength, sealing and safety of the ship. Therefore, it is very necessary to conduct strict quality inspections on ship metal die forgings. The quality inspection method of forgings mainly relies on manual use of measuring tools to measure and observe surface defects. Among them, the profilometer is used to measure the surface contour shape of the die forgings, and can detect defects such as protrusions, depressions, scratches, etc. on the surface of the die forgings. The profilometer obtains the three-dimensional data of the surface contour by scanning the surface of the die forging, and compares and analyzes it with the standard contour to determine whether the surface shape of the die forging meets the requirements. However, the profilometer lacks a mobile device to meet the structure of scanning and measuring the entire surface of the forging. In view of the above reasons, this application proposes an automatic mobile measuring tool for quality inspection of ship metal die forgings. Utility Model Content

[0003] The purpose of the utility model is to solve the problems existing in the background technology and to provide an automatic movable measuring tool for quality inspection of ship metal die forgings.

[0004] The technical solution of the utility model is as follows: a ship metal die forging quality inspection tool, comprising an operating table for forging inspection and a ship metal forging body to be inspected, wherein a clamping assembly for fixing and clamping the ship metal forging body is installed on the operating table, a movable groove is further provided in the operating table, a guide groove is provided on one side of the movable groove, and a movable assembly for movable inspection of the ship metal forging body is further installed on the operating table;

[0005] The moving assembly includes a reciprocating screw rotatably mounted in a moving groove, one end of the reciprocating screw is provided with a driving motor for driving the reciprocating screw, two groups of reciprocating screws are sleeved with moving sleeves, the moving sleeves are fixedly connected to a first bracket, and multiple groups of profilometer bodies are mounted on the first bracket;

[0006] A second bracket is provided on one side of the first bracket, and rotating rollers are installed on both sides below the second bracket.

[0007] Optionally, the second bracket is an inverted "U"-shaped structure, a guide hole is provided on the top of the second bracket, a guide rod is provided through the guide hole, and a mounting frame is fixedly connected to the bottom of the guide rod.

[0008] Optionally, a threaded rod is rotatably mounted on the mounting frame, one end of the threaded rod is rotatably mounted to the side wall of the mounting frame, and the mounting frame is a "["-shaped structure.

[0009] Optionally, the rotating roller is rotatably arranged with the top and the bottom, and a cleaning brush is provided on the outer ring of the rotating roller.

[0010] Optionally, the second bracket is fixedly connected to the first bracket via a support column, the movable sleeve is located in the movable groove, a guide block is fixedly connected to one side of the movable sleeve, and the guide block is slidably arranged along the inner wall of the guide groove.

[0011] Optionally, the driving motor is connected to a reciprocating screw, and a linkage mechanism for driving the two reciprocating screws is provided between the output end of the driving motor and the other reciprocating screw.

[0012] Optionally, the clamping assembly includes a frame fixedly mounted on an operating table, with driving cylinders mounted on both sides of the frame, the output ends of the driving cylinders passing through the frame, and the output ends of the driving cylinders connected to clamping plates.

[0013] In summary, this application includes at least one of the following beneficial technical effects:

[0014] The utility model achieves the purpose of fixing and clamping the main body of the ship metal forging by setting the clamping assembly, and achieves the purpose of scanning and inspecting the main body of the ship metal forging from one end to the other end by moving the first bracket from one end. The inspection of the main body of the ship metal forging is more convenient and comprehensive, the workload of manual operation is reduced, and efficient and automatic appearance scanning inspection is achieved;

[0015] Furthermore, by setting up the mounting frame and the threaded rod, the distance between the two rotating rollers can be adjusted to adapt to the cleaning effect of the outer side of the main body of the ship metal forging of different thicknesses, thereby cleaning the surface of the forging, so that it can be scanned clearly and the appearance of the forging can be scanned more accurately;

[0016] In summary, the utility model has a novel and compact structure, realizes the driving of the profilometer, and realizes mobile scanning of the forging appearance, thereby improving the efficiency and accuracy of forging quality inspection, and is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Provide a schematic diagram of the main structure of the utility model;

[0018] Figure 2 for Figure 1 A front view schematic diagram of

[0019] Figure 3 Provide a structural diagram of the utility model;

[0020] Figure 4 for Figure 1 Schematic diagram of the structure of the first bracket and the second bracket.

[0021] Reference numerals:

[0022] 1. Operation table; 11. Moving slot; 12. Guide slot;

[0023] 2. Moving assembly; 21. First bracket; 22. Moving sleeve; 23. Guide block; 24. Reciprocating screw; 25. Driving motor; 26. Linkage mechanism; 27. Second bracket; 28. Guide hole; 29. Guide rod; 210. Mounting bracket; 211. Threaded rod; 212. Rotating roller;

[0024] 3. Clamping assembly; 31. Frame; 32. Driving cylinder; 33. Clamping plate;

[0025] 4. Profilometer body;

[0026] 5. Ship metal forging body. DETAILED DESCRIPTION

[0027] The technical solutions of the present disclosure will be described clearly and completely below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments.

[0028] The components of the embodiments of the present disclosure generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present disclosure provided in the drawings is not intended to limit the scope of the claimed disclosure, but merely represents selected embodiments of the present disclosure.

[0029] Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present disclosure.

[0030] In the description of this disclosure, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this disclosure and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this disclosure, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this disclosure based on the specific circumstances.

[0032] Example 1

[0033] like Figure 1-4 As shown, the ship metal die forging quality inspection tool proposed by the present invention includes an operating table 1 for forging inspection and a ship metal forging body 5 to be inspected. The operating table 1 is equipped with a clamping assembly 3 for fixing and clamping the ship metal forging body 5. The clamping assembly 3 includes a frame 31 fixedly mounted on the operating table 1. A driving cylinder 32 is installed on both sides of the frame 31. The output end of the driving cylinder 32 passes through the frame 31. The output end of the driving cylinder 32 is connected to a clamping plate 33. Figure 1 As shown, the clamping plate 33 is relatively long and is used to raise the height of the ship metal forging body 5 to be inspected, thereby preventing the ship metal forging body 5 from being located in the frame 31 and affecting the comprehensiveness of the profilometer body 4 in collecting data. A movable groove 11 is further provided in the operating table 1, and a guide groove 12 is provided on one side of the movable groove 11. A movable component 2 for movable inspection of the ship metal forging body 5 is also installed on the operating table 1.

[0034] Among them, such as Figure 3 As shown, the moving assembly 2 includes a reciprocating screw 24 rotatably installed in the moving groove 11, and a driving motor 25 for driving the reciprocating screw 24 is provided at one end thereof. The driving motor 25 is connected to a reciprocating screw 24, and a linkage mechanism 26 for driving the two reciprocating screws 24 is provided between the output end of the driving motor 25 and the other reciprocating screw 24. The linkage mechanism 26 includes two sets of pulleys and a belt for linking the two pulleys; a moving sleeve 22 is sleeved on the two sets of reciprocating screws 24, and a first bracket 21 is fixedly connected to the moving sleeve 22. The moving sleeve 22 is located in the moving groove 11, and a guide block 23 is fixedly connected to one side of the moving sleeve 22. The guide block 23 is slidably arranged along the inner wall of the guide groove 12 for stably moving the moving sleeve 22 along the reciprocating screw 24. Multiple groups of profiler bodies 4 are installed on the first bracket 21, wherein the profiler body 4 can be not only a profiler but also other instruments for scanning and detecting forgings, and can be installed specifically according to user needs.

[0035] In this embodiment, the ship metal forging body 5 to be inspected is clamped and fixed by the setting of two clamps 33, and the linkage mechanism 26 is driven by starting the drive motor 25, so that the linkage mechanism 26 rotates the reciprocating screw 24, and the rotation of the reciprocating screw 24 realizes the movement of the two movable sleeves 22 and the guide block 23, thereby driving the first bracket 21 and the second bracket 27 to move. The movement of the first bracket 21 realizes the synchronous driving of the profiler body 4, and then moves from one end of the ship metal forging body 5 to the other end, realizing the scanning and detection of the appearance. The movable setting reduces the amount of manual hand-held work, and at the same time, the stable movement realizes the purpose of full scanning, so that the appearance inspection scan of the forging is more accurate.

[0036] Example 2

[0037] like Figure 1-3 As shown, based on Example 1, a second bracket 27 is provided on one side of the first bracket 21, and the second bracket 27 is fixedly connected to the first bracket 21 through a support column. The second bracket 27 is an inverted "U"-shaped structure, and a guide hole 28 is provided at the top of the second bracket 27. A guide rod 29 is provided through the guide hole 28, and the guide rod 29 is a "T"-shaped rod. The bottom of the guide rod 29 is fixedly connected to a mounting frame 210, and a threaded rod 211 is rotatably installed on the mounting frame 210. One end of the threaded rod 211 is rotatably installed with the side wall of the mounting frame 210. The mounting frame 210 is a "["-shaped structure. Rotating rollers 212 are also installed on both sides below the second bracket 27. The rotating rollers 212 are rotatably arranged with the top and bottom, and a cleaning brush is provided on the outer ring of the rotating roller 212.

[0038] In this embodiment, the function of moving and cleaning the surface of the ship metal forging body 5 to be tested is achieved by setting the rotating roller 212, which is used to clean the dust on the surface of the forging, thereby improving the appearance scanning accuracy and preventing dust or residue from affecting the accuracy of the scan. The distance between the two rotating rollers 212 is adjusted by rotating the threaded rod 211, thereby meeting the purpose of detecting ship metal forging bodies 5 of different thicknesses. Therefore, it has strong adaptability, and after cleaning with the cleaning brush on the outer ring of the rotating roller 212, it can be combined with the profilometer body 4 to achieve scanning measurement.

[0039] The above specific embodiments are merely several optional embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art may make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A ship metal die forging quality inspection tool, comprising an operating table (1) for forging inspection and a ship metal forging body (5) to be inspected, characterized in that: The operating table (1) is provided with a clamping assembly (3) for fixing and clamping a ship metal forging body (5); a moving groove (11) is provided in the operating table (1); a guide groove (12) is provided on one side of the moving groove (11); and a moving assembly (2) for detecting the movement of the ship metal forging body (5) is also provided on the operating table (1); The moving assembly (2) includes a reciprocating screw (24) rotatably mounted in a moving groove (11), a driving motor (25) for driving the reciprocating screw (24) is provided at one end thereof, a moving sleeve (22) is sleeved on two sets of the reciprocating screws (24), a first bracket (21) is fixedly connected to the moving sleeve (22), and a plurality of profilometer bodies (4) are mounted on the first bracket (21); A second bracket (27) is provided on one side of the first bracket (21), and rotating rollers (212) are also installed on both sides below the second bracket (27).

2. The ship metal die forging quality inspection tool according to claim 1 is characterized in that: The second bracket (27) is an inverted "U"-shaped structure. A guide hole (28) is provided at the top of the second bracket (27). A guide rod (29) is provided through the guide hole (28). The bottom of the guide rod (29) is fixedly connected to a mounting frame (210).

3. The ship metal die forging quality inspection tool according to claim 2, characterized in that: A threaded rod (211) is rotatably mounted on the mounting frame (210), one end of the threaded rod (211) being rotatably mounted on a side wall of the mounting frame (210), and the mounting frame (210) is a "["-shaped structure.

4. The ship metal die forging quality inspection tool according to claim 3, characterized in that: The rotating roller (212) is rotatably arranged with the top and the bottom, and a cleaning brush is provided on the outer ring of the rotating roller (212).

5. The ship metal die forging quality inspection tool according to claim 1, characterized in that: The second bracket (27) is fixedly connected to the first bracket (21) via a support column, the movable sleeve (22) is located in the movable groove (11), and a guide block (23) is fixedly connected to one side of the movable sleeve (22), and the guide block (23) is slidably arranged along the inner wall of the guide groove (12).

6. The ship metal die forging quality inspection tool according to claim 1, characterized in that: The driving motor (25) is connected to a reciprocating screw (24), and a linkage mechanism (26) for driving the two reciprocating screws (24) is provided between the output end of the driving motor (25) and the other reciprocating screw (24).

7. The ship metal die forging quality inspection tool according to claim 1, characterized in that: The clamping assembly (3) comprises a frame (31) fixedly mounted on the operating table (1), a driving cylinder (32) being mounted on both sides of the frame (31), an output end of the driving cylinder (32) passing through the frame (31), and a clamping plate (33) being connected to the output end of the driving cylinder (32).

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