Tank pressure testing device
By introducing a heating box and a circulating coolant system into the tank pressure test device, the impact of temperature changes on the test is solved, the comprehensiveness and rapid cooling of high-temperature pressure tests are achieved, and the accuracy and efficiency of the test are improved.
Patent Information
- Application Number
- CN202421835183.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-31
AI Technical Summary
When conducting pressure testing of existing tank pressure testing devices, temperature changes affect material performance and safety are not considered, resulting in incomplete testing, long temperature reduction, unstable reading of pressure measuring instruments, resulting in large errors.
A tank pressure testing device is designed, including a heating box and an insulation layer, which can heat up during the test and perform pressure testing under high temperature environments, while rapidly cooling through the circulating coolant system to ensure test accuracy and stability.
Comprehensive stress testing in high-temperature environments is achieved, which reduces measurement errors caused by shaking, and shortens the test time through rapid cooling, improving the accuracy and efficiency of the test.
Smart Images

Figure CN223217274U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pressure testing, and more specifically, relates to a tank pressure testing device. Background Art
[0002] The tank pressure testing device mainly applies a certain pressure to the tank to simulate the pressure environment that the tank may encounter in actual use, thereby testing the tank's pressure bearing capacity, sealing performance, and whether there is potential leakage or rupture risk. The device can monitor and record parameters such as pressure changes and temperature changes during the test in real time, providing an important basis for the quality assessment and safe use of the tank.
[0003] In the prior art, the authorization publication number "CN216284594U" discloses a "pressure tank strength testing device with a quick connection structure"; it includes a supporting base plate, the front and rear ends of the upper outer surface of the supporting base plate are fixedly connected to fixed curved plates, the middle position of the upper outer surface of the fixed curved plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a rotating shaft, the upper upper position of the outer surface of the rotating shaft is fixedly connected to a first rotating shaft, the outer surface of the first rotating shaft is movably connected to a belt, the front and rear ends of the inner part of the belt are both movably connected to a second rotating shaft, the inner part of the second rotating shaft is fixedly connected to a spiral rod, a pressure plate is movably connected between the four spiral rods, and the front and rear ends of the upper outer surface of the fixed curved plate are both fixedly connected to two fixed rods. The utility model can quickly fix the pressure tank through structural coordination, which is convenient for staff to test the pressure tank.
[0004] The above-mentioned "a pressure tank strength testing device with a quick connection structure" still has some shortcomings. For example, during the pressure test of the existing tank, the pressure test is often carried out directly. Temperature is an important factor affecting the material performance and safety of the pressure vessel. Failure to carry out the temperature increase test will reduce the comprehensiveness of the test. At the same time, the temperature is difficult to reduce after the temperature test, and a long period of natural cooling is required, which prolongs the test time. At the same time, the shaking during the pressure test will cause the reading of the pressure measuring instrument to be unstable, resulting in large measurement errors.
[0005] For this reason, a tank pressure testing device is proposed here to solve the above-mentioned problems. Utility Model Content
[0006] In response to the shortcomings of the existing technology, the utility model provides a tank pressure testing device to solve the problems proposed in the above background technology that shaking during the pressure test will cause unstable readings of the pressure measuring instrument, and that not performing a temperature increase test will reduce the comprehensiveness of the test, and that the temperature is difficult to lower after the temperature test.
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a tank pressure testing device, including a main tank body, the top of the main tank body is fixedly connected to a top cover, the bottom of the main tank body is fixedly connected to a support column, the bottom of the main tank body is provided with a pressure relief valve, one side of the main tank body is fixedly connected to a heating box, one side of the heating box is fixedly connected to a control body, the other side of the heating box is fixedly connected to a pressure pump, and the bottom of the pressure pump is fixedly connected to a side support platform.
[0008] Preferably: one side of the side support platform is fixedly connected to the motor body, the output shaft of the motor body is fixedly connected to the right threaded rod, one end of the right threaded rod is fixedly connected to the connecting rod, one end of the connecting rod is fixedly connected to the left threaded rod, one side of the side support platform is provided with a side sliding rail, one side of the side sliding rail is slidably connected to the side sliding frame, and one side of the side sliding frame is fixedly connected to a sliding block.
[0009] Preferably, there are two sliding blocks, and a threaded barrel is provided on the surface of each of the two sliding blocks. One side of the sliding block is fixedly connected to a side fixing rod, one side of the side fixing rod is fixedly connected to a connecting frame, and one side of the connecting frame is fixedly connected to a clamping frame.
[0010] Preferably, one side of the left threaded rod is movably connected to a bearing disk, one side of the bearing disk is movably connected to a fixing plate, and one side of the fixing plate is fixedly connected to one side of the side support platform.
[0011] Preferably: both sides of the main tank body are fixedly connected with an insulation layer, one side of the insulation layer is fixedly connected with a circulation box, both sides of the circulation box are fixedly connected with a side connection box, one side of the side connection box is fixedly connected with a side liquid inlet pipe, and the bottom of the side connection box is fixedly connected with a bottom liquid outlet pipe.
[0012] Preferably, a liquid storage tank is fixedly connected to the surface of the side support platform, a water pump body is fixedly connected to the top of the liquid storage tank, and one side of the water pump body is arranged on one side of the side liquid inlet pipe.
[0013] Compared with the prior art, the present invention provides a tank pressure testing device with the following beneficial effects:
[0014] 1) When the tank pressure test device is in operation, the two clamping frames move along the two sides of the support column and clamp the two sides of the support column. At the same time, the sliding block slides along one side of the side sliding rail through the side sliding frame during the movement of the sliding block, which can improve the stability of the sliding block during the movement. By stably clamping the support column, the stability of the support column during the support process can be improved, reducing the shaking of the main tank during the pressure test and improving the accuracy of the test;
[0015] 2) When the tank pressure testing device is working, after the control body is started, the heating box can be driven by the control body to work. After the heating box attached to the main tank body is started, the main tank body can be heated up, and the temperature of the main tank body can be increased. The main tank body can be pressure tested in a high temperature environment, which improves the diversity and comprehensiveness of the pressure test of the main tank body;
[0016] 3) When the tank pressure testing device is working, the water pump body can drive the coolant in the liquid storage tank to flow along the side liquid inlet pipe to the circulation box, and flow back to the liquid storage tank through the bottom liquid outlet pipe at the bottom of the circulation box to form a circulation. The coolant circulates along the inner side of the circulation box, which can cool the insulation layer evenly and quickly. By utilizing the fit between the insulation layer and the main tank body, the main tank body can be cooled quickly, thereby improving the cooling efficiency of the main tank body and shortening the time for pressure testing of the main tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the side support platform structure of the present utility model;
[0020] Figure 3 This is a schematic diagram of the threaded barrel structure of the present utility model;
[0021] Figure 4 This is a schematic diagram of the insulation layer structure of the utility model;
[0022] Explanation of the numbers in the figure: 1. Main tank body; 2. Support column; 3. Top cover; 4. Pressure relief valve; 501. Side support platform; 502. Clamping frame; 503. Connecting frame; 504. Side fixing rod; 505. Sliding block; 506. Threaded barrel; 507. Left threaded rod; 508. Connecting rod; 509. Right threaded rod; 5010. Motor body; 5011. Side sliding frame; 5012. Bearing plate; 5013. Fixed plate; 5014. Side sliding rail; 601. Pressure pump; 602. Control body; 603. Heating box; 604. Insulation layer; 605. Circulation box; 606. Side connecting box; 607. Side liquid inlet pipe; 608. Bottom liquid outlet pipe; 609. Water pump body; 6010. Liquid storage tank. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.
[0024] See also Figures 1 to 4 The utility model provides a technical solution: a tank pressure testing device, including a main tank body 1, a top sealing cover 3 is fixedly connected to the top of the main tank body 1, a support column 2 is fixedly connected to the bottom of the main tank body 1, a pressure relief valve 4 is provided at the bottom of the main tank body 1, a heating box 603 is fixedly connected to one side of the main tank body 1, a control body 602 is fixedly connected to one side of the heating box 603, a pressure pump 601 is fixedly connected to the other side of the heating box 603, and a side support platform 501 is fixedly connected to the bottom of the pressure pump 601.
[0025] It should be noted that after the pressure pump 601 is connected to one side of the main tank body 1, the main tank body 1 can be pressure tested by the pressure pump 601, and during the pressure test, the pressure can be safely relieved through the pressure relief valve 4 to avoid excessive pressure in the main tank body 1.
[0026] In this embodiment, one side of the side support platform 501 is fixedly connected to the motor body 5010, the output shaft of the motor body 5010 is fixedly connected to the right threaded rod 509, one end of the right threaded rod 509 is fixedly connected to the connecting rod 508, one end of the connecting rod 508 is fixedly connected to the left threaded rod 507, and a side sliding rail 5014 is provided on one side of the side support platform 501, one side of the side sliding rail 5014 is slidably connected to the side sliding frame 5011, and one side of the side sliding frame 5011 is fixedly connected to the sliding block 505.
[0027] It should be noted that during the movement of the sliding block 505, it will slide along one side of the side sliding rail 5014 through the side sliding frame 5011, which can improve the stability of the sliding block 505 during the movement. By stably clamping the support column 2, the stability of the support column 2 during the support process can be improved.
[0028] In this embodiment, there are two sliding blocks 505, and a threaded tube 506 is provided on the surface of each sliding block 505. One side of the sliding block 505 is fixedly connected to a side fixing rod 504, one side of the side fixing rod 504 is fixedly connected to a connecting frame 503, and one side of the connecting frame 503 is fixedly connected to a clamping frame 502.
[0029] It should be noted that, through the connection between the side fixing rod 504 and the connecting frame 503, the two clamping frames 502 are driven to move along the two sides of the support column 2, and the two sides of the support column 2 are clamped together, thereby reducing the shaking of the main tank body 1 during the pressure test and improving the accuracy of the test.
[0030] In this embodiment, one side of the left threaded rod 507 is movably connected to a bearing disk 5012 , one side of the bearing disk 5012 is movably connected to a fixing plate 5013 , and one side of the fixing plate 5013 is fixedly connected to one side of the side support platform 501 .
[0031] It should be noted that when the left threaded rod 507 rotates, it will be movably connected to one side of the fixed plate 5013 through the bearing disk 5012, and the bearing disk 5012 is supported by the fixed plate 5013, which can improve the rotation stability of the left threaded rod 507.
[0032] In this embodiment, the two sides of the main tank body 1 are fixedly connected with an insulation layer 604, one side of the insulation layer 604 is fixedly connected with a circulation box 605, the two sides of the circulation box 605 are fixedly connected with a side connection box 606, one side of the side connection box 606 is fixedly connected with a side liquid inlet pipe 607, and the bottom of the side connection box 606 is fixedly connected with a bottom liquid outlet pipe 608.
[0033] It should be noted that by circulating the coolant along the inner side of the circulation box 605, the insulation layer 604 can be cooled evenly and quickly. By utilizing the fit between the insulation layer 604 and the main tank body 1, the main tank body 1 can be cooled quickly, thereby improving the cooling efficiency of the main tank body 1 and shortening the time for pressure testing of the main tank body 1.
[0034] In this embodiment, a liquid storage tank 6010 is fixedly connected to the surface of the side support platform 501 , a water pump body 609 is fixedly connected to the top of the liquid storage tank 6010 , and one side of the water pump body 609 is arranged on one side of the side liquid inlet pipe 607 .
[0035] It should be noted that the water pump body 609 can drive the cooling liquid in the liquid storage tank 6010 to flow along the side liquid inlet pipe 607 to the circulation box 605, and flow back to the liquid storage tank 6010 through the bottom liquid outlet pipe 608 at the bottom of the circulation box 605 to form a circulation. By circulating the cooling liquid along the inner side of the circulation box 605, the insulation layer 604 can be cooled evenly and quickly.
[0036] The specific usage and function of this embodiment: During the daily operation of the tank pressure testing device, first, after the motor body 5010 is started, the right threaded rod 509 is driven to rotate by the motor body 5010. Through the connection of the connecting rod 508, the right threaded rod 509 and the left threaded rod 507 at both ends of the connecting rod 508 can be synchronously driven to rotate, and when the left threaded rod 507 rotates, it will be movably connected to one side of the fixed plate 5013 through the bearing disk 5012, and the bearing disk 5012 is supported by the fixed plate 5013, which can improve the rotation stability of the left threaded rod 507. The surfaces of the left threaded rod 507 and the right threaded rod 509 are both threadedly connected with the threaded cylinder 506, and the left threaded rod 507 and the right threaded rod 509 will rotate synchronously The two sliding blocks 505 are driven to move horizontally, and the thread directions of the left threaded rod 507 and the right threaded rod 509 are symmetrically arranged. At this time, the two sliding blocks 505 will move horizontally toward each other, and through the connection between the side fixing rod 504 and the connecting frame 503, the two clamping frames 502 are driven to move along the two sides of the support column 2, and fit and clamp the two sides of the support column 2. At the same time, during the movement of the sliding block 505, it will slide along one side of the side sliding rail 5014 through the side sliding frame 5011, which can improve the stability of the sliding block 505 during the movement process. By stably clamping the support column 2, the stability of the support column 2 during the support process can be improved, thereby reducing the shaking of the main tank body 1 during the pressure test and improving the accuracy of the test;
[0037] After the support column 2 is clamped, the pressure pump 601 is connected to one side of the main tank body 1, and the pressure test of the main tank body 1 can be performed through the pressure pump 601. During the pressure test, the pressure can be safely released through the pressure relief valve 4 to avoid excessive pressure in the main tank body 1. After the control body 602 is started, the heating box 603 can be driven to work by the control body 602. After the heating box 603 attached to the main tank body 1 is started, the main tank body 1 can be heated to increase the temperature of the main tank body 1. The main tank body 1 can be pressure tested in a high temperature environment, which improves the diversity and comprehensiveness of the pressure test of the main tank body 1.
[0038] After the test is completed, the heating box 603 is closed and the water pump body 609 is started. The water pump body 609 can drive the coolant in the liquid storage tank 6010 to flow along the side liquid inlet pipe 607 to the circulation box 605, and then flow back to the liquid storage tank 6010 through the bottom liquid outlet pipe 608 at the bottom of the circulation box 605 to form a cycle. The coolant circulates along the inner side of the circulation box 605, which can evenly and quickly cool the insulation layer 604. The insulation layer 604 fits the main tank body 1, so the main tank body 1 can be quickly cooled, thereby improving the cooling efficiency of the main tank body 1 and shortening the time for the pressure test of the main tank body 1.
[0039] The contents not described in detail in this specification, such as the side support platform 501, the pressure pump 601, the control body 602, the heating box 603 and the water pump body 609, belong to the existing technology well known to professional and technical personnel in this field, and are not the key to the present invention, so they will not be elaborated on.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A tank pressure testing device, comprising a main tank (1), characterized in that: The top of the main tank body (1) is fixedly connected to a top cover (3), the bottom of the main tank body (1) is fixedly connected to a support column (2), the bottom of the main tank body (1) is provided with a pressure relief valve (4), one side of the main tank body (1) is fixedly connected to a heating box (603), one side of the heating box (603) is fixedly connected to a control body (602), the other side of the heating box (603) is fixedly connected to a pressure pump (601), and the bottom of the pressure pump (601) is fixedly connected to a side support platform (501).
2. The tank pressure testing device according to claim 1, characterized in that: One side of the side support platform (501) is fixedly connected to a motor body (5010), an output shaft of the motor body (5010) is fixedly connected to a right threaded rod (509), one end of the right threaded rod (509) is fixedly connected to a connecting rod (508), one end of the connecting rod (508) is fixedly connected to a left threaded rod (507), one side of the side support platform (501) is provided with a side sliding rail (5014), one side of the side sliding rail (5014) is slidably connected to a side sliding frame (5011), and one side of the side sliding frame (5011) is fixedly connected to a sliding block (505).
3. The tank pressure testing device according to claim 2, characterized in that: There are two sliding blocks (505), and a threaded barrel (506) is provided on the surface of each of the two sliding blocks (505). One side of the sliding block (505) is fixedly connected to a side fixing rod (504), one side of the side fixing rod (504) is fixedly connected to a connecting frame (503), and one side of the connecting frame (503) is fixedly connected to a clamping frame (502).
4. The tank pressure testing device according to claim 3, characterized in that: One side of the left threaded rod (507) is movably connected to a bearing disc (5012), one side of the bearing disc (5012) is movably connected to a fixing plate (5013), and one side of the fixing plate (5013) is fixedly connected to one side of the side support platform (501).
5. The tank pressure testing device according to claim 4, characterized in that: The two sides of the main tank body (1) are fixedly connected with an insulation layer (604), one side of the insulation layer (604) is fixedly connected with a circulation box (605), the two sides of the circulation box (605) are fixedly connected with a side connection box (606), one side of the side connection box (606) is fixedly connected with a side liquid inlet pipe (607), and the bottom of the side connection box (606) is fixedly connected with a bottom liquid outlet pipe (608).
6. The tank pressure testing device according to claim 5, characterized in that: The surface of the side support platform (501) is fixedly connected to a liquid storage tank (6010), the top of the liquid storage tank (6010) is fixedly connected to a water pump body (609), and one side of the water pump body (609) is arranged on one side of the side liquid inlet pipe (607).
Citation Information
Patent Citations
Pressure tank strength testing device with quick connection structure
CN216284594U
Cited By
Pressure testing tool and testing method for testing low-temperature liquid cargo closed storage tank
CN122192950A