Automatic blowing device for copper rod pay-off
By designing a copper rod automatic purge device, using components such as high-pressure airflow and collection cover, the problem of difficult cleaning of copper chips on the copper rod surface is solved, and efficient cleaning and safe debris treatment is achieved.
Patent Information
- Application Number
- CN202422421395.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the prior art, copper chips on the surface of copper rods are difficult to be efficiently and automatically cleaned, resulting in product quality problems and manual cleaning is inefficient.
An automatic purge device for copper rod laying is designed to clean the surface of the copper rod through the template and the air pump using high-pressure airflow, and collect debris through the collection cover and filter, and further clean it with the wipe cotton.
It realizes efficient cleaning of the copper rod surface, ensures the safety of subsequent operations and product quality, and forms a complete debris treatment process.
Smart Images

Figure CN223218052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper rod pay-off, and in particular to an automatic blowing device for copper rod pay-off. Background Art
[0002] Enameled wire is a major type of winding wire, consisting of a conductor and an insulating layer. The bare wire is annealed and softened, then painted multiple times and baked. The quality characteristics of various enameled wires vary depending on factors such as raw material quality, process parameters, production equipment, and environment. Enameled wire is the main raw material for products such as motors, electrical appliances, and household appliances. In particular, the power industry has achieved sustained and rapid growth in recent years, and the rapid development of household appliances has brought a wider range of applications for enameled wire, which in turn has put higher requirements on enameled wire.
[0003] During the enameled wire production process, copper rods are first unwound and straightened from their coils before being gradually guided through subsequent processes. During this process, the copper rods pass through multiple rollers, which generates copper shavings that adhere to the rod surface. If these shavings are not promptly removed, they can be carried into the subsequent enameled wire production process, leading to product quality issues. Currently, in most cases, operators manually remove these shavings using external tools, a method that is not only inefficient but also difficult to maintain for extended periods of time.
[0004] Therefore, in view of the above problems, it is urgent to propose an automatic blowing device for copper rod pay-off to clean the copper chips on the copper rod. Utility Model Content
[0005] In order to overcome the shortcomings of the above-mentioned prior art, the utility model provides an automatic blowing device for copper rod pay-off, so as to clean copper chips on the copper rod.
[0006] The technical implementation scheme of the present utility model is: a copper rod pay-off automatic blowing device, including a guide device body, a fixed plate, a support seat, a lower template, an upper template, a hinge, an air pump and an air inlet pipe, the front end of the guide device body is provided with a fixed plate, the fixed plate is provided with a support seat, the top of the support seat is provided with a lower template, the upper part of the lower template is provided with an upper template, at least two hinges are provided between the left side of the upper template and the lower template, when the upper template and the lower template are closed, a central cylindrical cavity for the copper rod to pass through is formed therebetween, two air inlet holes are respectively provided on the upper template and the lower template, the four air inlet holes are connected to the air pump, the air pump is provided with an air inlet pipe, and the other end of the air inlet pipe is connected to the air supply equipment in the guide device body.
[0007] Preferably, the diameters of the openings at both ends of the upper template and the lower template are larger than the diameter of the cylindrical cavity, thereby forming a channel with tapered openings at both ends for the copper wire to pass through directly.
[0008] Preferably, the hinge has a built-in torsion spring, which cooperates with the rotation of the hinge to keep the hinge at a fixed angle.
[0009] Preferably, it also includes a card block, a folding plate and a collecting cover. Two card blocks are provided on both sides of the upper template and the lower template. Collection covers are clamped on all card blocks. A folding plate is provided between the four collecting covers on the same side. Two air outlet holes are horizontally opened in the upper template and the lower template, and both ends of the air outlet holes are connected to the adjacent collecting covers.
[0010] Preferably, a filter screen is also included, and the outer side of the collection cover is provided with a filter screen.
[0011] Preferably, wiping cotton is also included, and wiping cotton is provided at the front end outlet of the upper template and the lower template.
[0012] The beneficial effects of the utility model are as follows: 1. The utility model cleans the copper rod placed between the lower template and the upper template by using an air pump, and removes debris attached to the surface of the copper rod by using high-pressure airflow, thereby ensuring the cleanliness of the copper rod surface and thus ensuring the safety of subsequent operations;
[0013] 2. The utility model captures the debris blown out from the air outlet by setting a collection cover, thereby realizing the integration of the chip blowing and chip collecting operations, forming a more complete operation process, and making the copper rod debris processing more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0015] Figure 2 It is a three-dimensional structural diagram of the lower template, upper template, hinge and other parts of the utility model.
[0016] Figure 3 It is a three-dimensional structural sectional view of the lower template and the upper template of the utility model.
[0017] Figure 4 It is a three-dimensional structural sectional view of the lower template, upper template and collection cover of the utility model.
[0018] Among them: 1-guide device body, 2-fixing plate, 3-support seat, 4-lower template, 5-upper template, 6-hinge, 7-air pump, 8-inlet pipe, 9-inlet hole, 10-outlet hole, 11-block, 12-folding plate, 13-collection cover, 14-filter screen, 15-wiping cotton. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Embodiment: A copper rod pay-off automatic purging device, such as Figure 1-Figure 4 As shown, it includes a guide device body 1, a fixing plate 2, a support seat 3, a lower template 4, an upper template 5, a hinge 6, an air pump 7 and an air intake pipe 8. The guide device body 1 serves as the basic frame of the entire device, which can be used to straighten the copper rod, carry other components and ensure that the copper rod passes smoothly. The front end of the guide device body 1 is provided with a fixing plate 2, the top front position of the fixing plate 2 is provided with a support seat 3, the top of the support seat 3 is provided with a lower template 4, and an upper template 5 is provided above the lower template 4. Three hinges 6 are provided between the upper template 5 and the left side of the lower template 4. The setting of the hinge 6 makes the opening and closing between the upper template 5 and the lower template 4 more convenient, thereby improving the convenience of the overall operation. At the same time, the hinge 6 has a built-in torsion spring, which cooperates with the rotation of the hinge 6 to keep the hinge 6 at a fixed angle, and when the upper template 5 and the lower template 4 are aligned, the hinge 6 can be tightened. When the template 4 is closed, a central cylindrical cavity for the copper rod to pass through is formed between the two. The diameters of the openings at the front and rear ends of the upper template 5 and the lower template 4 are larger than the diameter of the cylindrical cavity, thereby forming a channel with tapered openings at the front and rear ends, which can facilitate the entry and exit of the copper rod, thereby realizing the rational use of space and significantly improving the effect. Two air inlet holes 9 are respectively provided on the upper template 5 and the lower template 4. The air inlet holes 9 are opened longitudinally to facilitate the air flow to blow the surface of the copper rod, and the four air inlet holes 9 are all connected to an air pump 7, which can provide compressed air. An air inlet pipe 8 is provided on the air pump 7, and the end of the air inlet pipe 8 is connected to the air supply equipment in the guide device body 1. The air is compressed and ejected by the air pump 7 through the air inlet pipe 8, and then introduced into the air inlet hole 9, thereby realizing high-pressure airflow blowing treatment on the surface of the copper rod.
[0021] like Figure 2-Figure 4 As shown, it also includes a card block 11, a folding plate 12 and a collection cover 13. Two card blocks 11 are provided on the left and right sides of the upper template 5 and the lower template 4. The collection cover 13 is clamped on the card block 11, which can facilitate the disassembly and assembly of the collection cover 13. A folding plate 12 is provided between the four collection covers 13 on the same side. The folding plate 12 can adapt to the rotation of the upper template 5 to achieve adaptive deformation, ensuring that the collection cover 13 can be expanded or retracted as the upper template 5 is opened and closed. Two air outlet holes 10 are horizontally opened in the upper template 5 and the lower template 4. The left and right ends of the air outlet hole 10 are communicated with the adjacent collection cover 13, which can guide impurities blown off the surface of the copper rod to the collection cover 13, thereby collecting debris and impurities discharged by the air outlet hole 10.
[0022] like Figure 4 As shown, a filter screen 14 is also included. The outer side of the collection cover 13 is provided with a filter screen 14 to maintain air circulation.
[0023] like Figure 2As shown, wiping cotton 15 is also included. Wiping cotton 15 is provided at the front end outlet of the upper template 5 and the lower template 4 to further clean the tiny impurities remaining on the surface of the copper rod.
[0024] When the device needs to be used, first the rolled copper rod is unwound and straightened into the guide device body 1. During this process, the copper rod will produce copper chips. As the copper rod moves out, the attached copper chips will also be taken out. At this time, the staff will guide the copper rod to enter between the lower template 4 and the upper template 5. The lower template 4 and the upper template 5 are now in a closed state, that is, the air pump 7 is started, and the air supply equipment continuously delivers gas to the air pump 7 through the air inlet pipe 8. The gas then passes through the air pump 7 and enters the lower template 4 and the upper template 5 through the air inlet hole 9 at high pressure, and blows the surface of the copper rod to clean the copper chips attached to the surface. At the same time, the fallen copper chips will follow the flow direction of the gas, and then enter the air outlet 10, and then flow into the collection cover 13. At the same time, the filter 14 ensures The air circulates between the collecting cover 13 and the air outlet 10, and then the partially processed copper rod will move to the front end outlet and pass through the wiping cotton 15. The wiping cotton 15 will undergo corresponding deformation as the copper rod enters to achieve a fitting effect, thereby wiping the surface of the copper rod and further cleaning the surface. The stubborn debris remaining on the surface is further processed by wiping. After that, after the copper rod debris is processed, the collecting cover 13 on the right side can be removed from the block 11, and then the upper template 5 is rotated to open, the hinge 6 rotates accordingly, the torsion spring is deformed, and the folding plate 12 cooperates with the rotation to fold and deform. After that, the staff cleans the debris between the lower template 4 and the upper template 5, and then completes the cleaning of the collecting covers 13 on both sides.
[0025] The above is a detailed introduction to the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and core idea of the present application. At the same time, for those skilled in the art, based on the idea of the present application, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A copper rod pay-off automatic purge device, characterized in that: The invention comprises a guide device body (1), a fixing plate (2), a support seat (3), a lower template (4), an upper template (5), a hinge (6), an air pump (7) and an air inlet pipe (8), wherein the front end of the guide device body (1) is provided with a fixing plate (2), the fixing plate (2) is provided with a support seat (3), the top end of the support seat (3) is provided with a lower template (4), the upper end of the lower template (4) is provided with an upper template (5), and the left side of the upper template (5) and the lower template (4) are connected. At least two hinges (6) are provided between the upper template (5) and the lower template (4). When the upper template (5) and the lower template (4) are closed, a central cylindrical cavity for the copper rod to pass through is formed between the two. Two air inlet holes (9) are respectively provided on the upper template (5) and the lower template (4). The four air inlet holes (9) are all connected to an air pump (7). An air inlet pipe (8) is provided on the air pump (7), and the other end of the air inlet pipe (8) is connected to the air supply equipment in the guide device body (1).
2. The automatic blowing device for copper rod pay-off according to claim 1, characterized in that: The diameters of the openings at both ends of the upper template (5) and the lower template (4) are larger than the diameter of the cylindrical cavity, thereby forming a channel with conical openings at both ends for the copper wire to pass through directly.
3. The automatic blowing device for copper rod pay-off according to claim 2, characterized in that: The hinge (6) has a built-in torsion spring, and the torsion spring cooperates with the rotation of the hinge (6) to keep the hinge (6) at a fixed angle.
4. The automatic blowing device for copper rod pay-off according to claim 3, characterized in that: It also includes a card block (11), a folding plate (12) and a collection cover (13), two card blocks (11) are provided on both sides of the upper template (5) and the lower template (4), and a collection cover (13) is provided on each of the card blocks (11), and a folding plate (12) is provided between four collection covers (13) on the same side. Two air outlet holes (10) are horizontally opened in each of the upper template (5) and the lower template (4), and both ends of the air outlet holes (10) are communicated with the adjacent collection covers (13).
5. The automatic blowing device for copper rod pay-off according to claim 4, characterized in that: A filter screen (14) is also included, and the outer side surface of the collection cover (13) is provided with the filter screen (14).
6. The automatic blowing device for copper rod pay-off according to claim 5, characterized in that: It also includes wiping cotton (15), and the front end outlets of the upper template (5) and the lower template (4) are both provided with wiping cotton (15).