Starting device for wrapping insulating tape on coil
By designing an automatic start device, the problem of manual start after the coil belt wrap is solved, automatic positioning, adjustment and start are realized, and the efficiency and safety of wrapping are improved.
Patent Information
- Application Number
- CN202422487590.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing coil belt wrapper needs to manually start the winding head after the winding is completed, which is inefficient and has safety risks.
An automatic starting device including a first base, a second base, a linear guide rail, a forward and reverse bidirectional lead screw, a six-axis robotic arm and a starting assembly is designed to realize the automatic positioning, adjustment and automatic starting function. Through the cooperation of the clamping assembly and the starting assembly, the insulating tape around the bag head is automatically clamped and started.
Automatic positioning, automatic adjustment and automatic start are realized, which improves the packet wrapping efficiency, avoids manual operation, and ensures safety and continuity of packet wrapping.
Smart Images

Figure CN223218111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tape wrapping machines, in particular to a starting device for wrapping coils with insulating tape. Background Art
[0002] The coil taping machine is a specialized winding machine designed for various types of coils, primarily used for wrapping insulating tape around various types of coils in the electrical field. It automatically wraps insulating tape around the coil, enhancing not only the coil's insulation but also its overall stability and durability.
[0003] In the prior art, when the wrapping device needs to be started after the wrapping is completed, one end of the insulating tape on the wrapping head needs to be manually pasted onto the coil to start the wrapping. This method is not only inefficient, but also prone to accidents and manual injuries.
[0004] Therefore, the utility model provides a starting device for a coil-wrapped insulating tape to solve the above-mentioned problem. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a starting device for coil wrapping insulating tape to solve the problem of automatically starting the wrapping device.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A starting device for a coil-wrapped insulating tape comprises a first base and a second base, wherein a length-direction linear guide rail and a rack are installed on the upper portion of the first base, a length slider is provided on the length-direction linear guide rail, a width-direction linear guide rail and a forward and reverse bidirectional lead screw are fixedly installed on the top of the length slider, a transverse clamping assembly is connected to the forward and reverse bidirectional lead screw via a nut, a width slider is provided on the width-direction linear guide rail, a plurality of width-direction linear guide rails are provided, two of which form a group, the two ends of the bottom of the transverse clamping assembly are slidably connected to the width-direction linear guide rail via a width slider, vertical clamping assemblies are installed on the two ends of the first base, and an adjustment seat is installed on the top of the transverse clamping assembly via a pneumatic cylinder. A clamping claw is provided on the top of the adjustment seat; a control seat guide rail is fixedly installed on the top of the second base, and a robotic arm control seat is connected to the control seat guide rail through a slider, and a six-axis robotic arm is provided on the top of the robotic arm control seat, and a wrapping head is installed at one end of the six-axis robotic arm; one of the vertical clamping components is a fixed end, and the other is a movable adjustment end, and a starting component is installed on the side wall of the vertical clamping component at the fixed end; the device can realize the functions of automatic positioning and automatic adjustment through the setting of the first base and the second base, and at the same time, the device can automatically wrap after wrapping is completed through the setting of the starting component, thereby realizing the function of automatic start, avoiding manual operation, and improving wrapping efficiency.
[0008] Preferably, the starting assembly includes a driving cylinder and a starting box, the driving cylinder is fixedly mounted on the side wall of the vertical clamping assembly at the fixed end, and the starting box is mounted on the output end of the driving cylinder.
[0009] Preferably, a starting motor is installed on the side wall of the starting box, a reciprocating screw is installed on the output end of the starting motor, the reciprocating screw is rotatably connected to the inside of the starting box, a clamping box is threadedly connected to the outer wall of the reciprocating screw, and a fixing plate is fixedly installed on the inner bottom wall of the starting box, and the fixing plate matches the clamping box.
[0010] Preferably, the interior of the clamping box is slidably connected to a driving inclined plate, and the driving inclined plate increases in width from left to right, and one end of the driving inclined plate is fixedly installed with a top plate, and the other end of the top plate passes through one end of the clamping box and abuts against the fixed plate; the other end of the clamping box is slidably connected to a clamping slide, and the internal sliding connection of the bottom of one end of the clamping slide is a clamping arc block, one end of the clamping arc block is set to an arc shape, and the other end of the clamping arc block is equipped with a clamping spring, the other end of the clamping spring is installed inside the clamping slide, and a return spring is installed at the bottom of the other end of the clamping slide, and the other end of the return spring is fixedly installed on the inner bottom wall of the clamping box; after the wrapping is completed, this device extends the starting box by driving the cylinder so that the starting box and the end of the wrapping head form a vertical plane. The state of the coil is reached, at which time the starting motor will rotate, causing the clamping box to displace, and the clamping arc block to clamp one end of the insulating tape on the winding head, and at the same time the coil after winding can be replaced. After the coil is replaced, the starting motor will continue to rotate, causing the clamping box to stretch the insulating tape, and at the same time the top plate will abut against the fixed plate, causing the driving inclined plate to displace, driving the inclined plate to press the clamping slide downward, and then the clamping slide drives the insulating tape to adhere to the outer wall of the replaced coil, and synchronously starts the winding head for winding. The device is provided with a clamping box, so that the device can automatically clamp one end of the insulating tape after winding, and after replacing the coil, it can automatically drive the insulating tape to be pressed down and adhered to the outer wall of the coil, which is convenient for winding again, and the clamping and starting of the device will not affect the rotation and winding of the winding head.
[0011] The beneficial effects of the utility model are:
[0012] 1. The device can realize the functions of automatic positioning and automatic adjustment by setting the first base and the second base. At the same time, the device can automatically wrap after wrapping is completed by setting the starting component, realizing the function of automatic start, avoiding manual operation and improving wrapping efficiency.
[0013] 2. The device is equipped with a clamping box, which enables the device to automatically clamp one end of the insulating tape after wrapping. At the same time, after the coil is replaced, the insulating tape can be automatically pressed down to fit on the outer wall of the coil, which is convenient for wrapping again. The clamping and starting of the device will not affect the rotation of the wrapping head. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of a three-dimensional front view of the present invention;
[0015] Figure 2 For this utility model Figure 1 The enlarged schematic diagram at point A in the middle;
[0016] Figure 3 For this utility model Figure 1 The enlarged schematic diagram at point B in the middle;
[0017] Figure 4 It is a three-dimensional schematic diagram of the utility model wrapping head;
[0018] Figure 5 This is a schematic diagram of the startup component of the utility model;
[0019] Figure 6 This is a schematic diagram of a cutaway view of the starter box of the present invention;
[0020] Figure 7 This is a schematic diagram of the interior of the clamping box of the present invention.
[0021] In the figure: 1. First base; 101. Length direction linear guide; 102. Length slider; 103. Width direction linear guide; 104. Width slider; 105. Horizontal clamping assembly; 106. Vertical clamping assembly; 107. Adjustment seat; 108. Clamping claw; 109. Forward and reverse bidirectional lead screw;
[0022] 2. Second base; 201. Control seat guide rail; 202. Robotic arm control seat;
[0023] 3. Six-axis robotic arm; 4. Taping head;
[0024] 5. Starting assembly; 501. Driving cylinder; 502. Starting box; 503. Starting motor; 504. Reciprocating screw; 505. Clamping box; 506. Fixed plate; 507. Driving inclined plate; 508. Top plate; 509. Clamping slide; 510. Clamping arc block; 511. Clamping spring; 512. Return spring. DETAILED DESCRIPTION
[0025] The following will describe in detail various embodiments of the present invention with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0026] A starting device for coil insulation tape, as shown in the following Figure 1-4As shown, it includes a first base 1 and a second base 2. A length-direction linear guide 101 and a rack are installed on the upper part of the first base 1. A length slider 102 is provided on the length-direction linear guide 101. A width-direction linear guide 103 and a forward and reverse bidirectional lead screw 109 are fixedly installed on the top of the length slider 102. A transverse clamping assembly 105 is connected to the forward and reverse bidirectional lead screw 109 through a nut. A width slider 104 is provided on the width-direction linear guide 103. There are multiple width-direction linear guides 103, two of which form a group. Both ends of the bottom of the transverse clamping assembly 105 are slidably connected to the width-direction linear guide 103 through the width slider 104. Vertical clamping assemblies 106 are installed on both ends of the first base 1. An adjustment seat 107 is installed on the top of the transverse clamping assembly 105 through a pneumatic cylinder. , a clamping claw 108 is provided on the top of the adjustment seat 107; a control seat guide rail 201 is fixedly installed on the top of the second base 2, and a robotic arm control seat 202 is connected to the control seat guide rail 201 through a slider, and a six-axis robotic arm 3 is provided on the top of the robotic arm control seat 202, and a wrapping head 4 is installed at one end of the six-axis robotic arm 3; one vertical clamping component 106 has a fixed end and a movable adjustment end, and a starting component 5 is installed on the side wall of the fixed end vertical clamping component 106; through the arrangement of the first base 1 and the second base 2, the present device can realize the functions of automatic positioning and automatic adjustment. At the same time, through the arrangement of the starting component 5, the present device can automatically wrap after the wrapping is completed, realize the function of automatic start, and avoid manual operation at the same time, thereby improving the wrapping efficiency.
[0027] As attached Figure 5 As shown, the starting assembly 5 includes a driving cylinder 501 and a starting box 502 . The driving cylinder 501 is fixedly mounted on the side wall of the fixed end vertical clamping assembly 106 , and the starting box 502 is mounted on the output end of the driving cylinder 501 .
[0028] As attached Figure 6-7 As shown, a starting motor 503 is installed on the side wall of the starting box 502, and a reciprocating screw 504 is installed on the output end of the starting motor 503. The reciprocating screw 504 is rotatably connected to the inside of the starting box 502, and a clamping box 505 is threadedly connected to the outer wall of the reciprocating screw 504. A fixing plate 506 is fixedly installed on the inner bottom wall of the starting box 502, and the fixing plate 506 matches the clamping box 505.
[0029] As attached Figure 7As shown, the interior of the clamping box 505 is slidably connected to a driving inclined plate 507, and the width of the driving inclined plate 507 increases from left to right. One end of the driving inclined plate 507 is fixedly installed with a top plate 508, and the other end of the top plate 508 passes through one end of the clamping box 505 and abuts against the fixed plate 506; the other end of the clamping box 505 is slidably connected to a clamping slide 509, and the internal bottom of one end of the clamping slide 509 is slidably connected to a clamping arc block 510, one end of the clamping arc block 510 is set to an arc shape, and the other end of the clamping arc block 510 is installed with a clamping spring 511, and the other end of the clamping spring 511 is installed inside the clamping slide 509, and a return spring 512 is installed at the bottom of the other end of the clamping slide 509, and the other end of the return spring 512 is fixedly installed on the inner bottom wall of the clamping box 505; after the wrapping is completed, the device extends the starting box 502 by driving the cylinder 501, so that the starting box 502 is flush with the end of the wrapping head 4 When the coil is replaced, the motor 503 is started to rotate, so that the clamping box 505 is displaced, and the clamping arc block 510 clamps one end of the insulating tape on the winding head 4, and the coil after winding can be replaced. After the coil is replaced, the continuous rotation of the starting motor 503 causes the clamping box 505 to stretch the insulating tape, and the top plate 508 will abut against the fixed plate 506, so that the driving inclined plate 507 is displaced, and the driving inclined plate 507 presses down the clamping slide 509, so that the clamping slide 509 drives the insulating tape to adhere to the outer wall of the replaced coil, and the winding head 4 is started synchronously for winding; the device is provided with the clamping box 505, so that the device can automatically clamp one end of the insulating tape after winding, and after replacing the coil, it can automatically drive the insulating tape to be pressed down and adhered to the outer wall of the coil, which is convenient for re-winding, and the clamping and starting of the device will not affect the rotation and winding of the winding head 4.
[0030] It should be noted that in the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is merely for ease of description and does not indicate or imply that the device or element described must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0032] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.
Claims
1. A starting device for a coil-wrapped insulating tape, comprising a first base (1) and a second base (2), characterized in that: A lengthwise linear guide rail (101) and a rack are installed on the upper portion of the first base (1); a length slider (102) is provided on the lengthwise linear guide rail (101); a widthwise linear guide rail (103) and a forward and reverse bidirectional lead screw (109) are fixedly installed on the top of the length slider (102); a transverse clamping assembly (105) is connected to the forward and reverse bidirectional lead screw (109) via a nut; a width slider (104) is provided on the widthwise linear guide rail (103) ), the number of the width-direction linear guide rails (103) is multiple, two in a group, the two ends of the bottom of the transverse clamping assembly (105) are slidably connected to the width-direction linear guide rails (103) through width sliders (104), vertical clamping assemblies (106) are installed at both ends of the first base (1), and an adjustment seat (107) is installed on the top of the transverse clamping assembly (105) through a pneumatic cylinder, and a clamping claw (108) is provided on the top of the adjustment seat (107); A control seat guide rail (201) is fixedly mounted on the top of the second base (2); a robotic arm control seat (202) is connected to the control seat guide rail (201) via a slider; a six-axis robotic arm (3) is disposed on the top of the robotic arm control seat (202); and a wrapping head (4) is mounted on one end of the six-axis robotic arm (3); The vertical clamping assembly (106) has one fixed end and one movable adjustable end, and a starting assembly (5) is installed on the side wall of the vertical clamping assembly (106) at the fixed end.
2. A starting device for coil wrap insulation tape according to claim 1, characterized in that: The starting assembly (5) comprises a driving cylinder (501) and a starting box (502), wherein the driving cylinder (501) is fixedly mounted on the side wall of the vertical clamping assembly (106) at the fixed end, and the starting box (502) is mounted on the output end of the driving cylinder (501).
3. A starting device for coil wrap insulation tape according to claim 2, characterized in that: A starting motor (503) is installed on the side wall of the starting box (502), and a reciprocating screw (504) is installed on the output end of the starting motor (503). The reciprocating screw (504) is rotatably connected to the inside of the starting box (502). A clamping box (505) is threadedly connected to the outer wall of the reciprocating screw (504). A fixing plate (506) is fixedly installed on the inner bottom wall of the starting box (502), and the fixing plate (506) matches the clamping box (505).
4. A starting device for coil wrap insulation tape according to claim 3, characterized in that: The interior of the clamping box (505) is slidably connected to a driving inclined plate (507), the width of the driving inclined plate (507) increases from left to right, one end of the driving inclined plate (507) is fixedly mounted with a top plate (508), the other end of the top plate (508) passes through one end of the clamping box (505) and abuts against the fixed plate (506); The other end of the clamping box (505) is slidably connected to a clamping slide (509), and the bottom of one end of the clamping slide (509) is internally slidably connected to a clamping arc block (510), one end of the clamping arc block (510) is set to an arc shape, and the other end of the clamping arc block (510) is installed with a clamping spring (511), and the other end of the clamping spring (511) is installed inside the clamping slide (509), and a reset spring (512) is installed at the bottom of the other end of the clamping slide (509), and the other end of the reset spring (512) is fixedly installed on the inner bottom wall of the clamping box (505).