Energy storage battery blister CCS assembly with novel fixing structure
By using snaps and hot rivet columns on blister isolation plates in CCS components to fix the aluminum bar, the problem of aluminum bar and rivet clearance control in traditional CCS components is solved, and production efficiency and cost reduction are achieved.
Patent Information
- Application Number
- CN202422006790.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The FPC components of traditional CCS components are laser welding through nickel sheets and aluminum bars, and the gap between aluminum bars and rivets cannot be controlled by thermal rivet processing, resulting in high defect rate, low efficiency and high cost.
The aluminum bar is fixed by a snap buckle on the blister isolation plate, and the nickel sheet is fixed with the aluminum bar through a hot rivet column. The nickel sheet laser welding process is cancelled, and the fast fixing is achieved using the snap buckle and the hot rivet column.
Reduce the quantity of hot rivets, improve production efficiency, reduce costs, simplify process flow, and achieve efficient production.
Smart Images

Figure CN223218419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a CCS component, in particular to an energy storage battery blister CCS component with a novel fixing structure. Background Art
[0002] The CCS assembly is a key component of new energy power battery modules. It's the control device that allows electric vehicle cruise control systems to automatically maintain a specific speed according to the driver's requirements, without the need to press the accelerator pedal. Traditional CCS assemblies utilize laser welding of the FPC assembly between a nickel sheet and an aluminum bar, secured by hot riveting. However, the hot riveting process cannot control the gap between the aluminum bar and the rivet head, requiring multiple hot riveting and laser processes, which can easily lead to defects. Furthermore, this multi-step process is inefficient and costly. Utility Model Content
[0003] In order to solve the deficiencies of the above technologies, the present invention provides an energy storage battery blister CCS assembly with a novel fixing structure.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a CCS component of an energy storage battery with a new fixed structure, including an FPC circuit board, which also includes:
[0005] Blister isolation board, blister isolation board is used for the setting of FPC circuit board and aluminum bar;
[0006] Aluminum bar, which is fixed on the blister isolation plate by snap fasteners;
[0007] Nickel sheet, one end of the nickel sheet is soldered to the FPC circuit board, and the other end is fixed to the aluminum plate with a hot riveting.
[0008] Preferably, a heat rivet column is formed at the heat rivet position of the nickel sheet and the aluminum bar, and the nickel sheet and the aluminum bar are fixed together by heat riveting through the heat rivet column.
[0009] Preferably, the nickel sheet and the aluminum bar are respectively provided with through holes for the heat rivet studs to pass through, and the opening diameter of the through holes is larger than the diameter of the heat rivet studs.
[0010] Preferably, the diameter of the hot riveting stud is 5 mm, and the opening diameter of the through hole is 5.4 mm-5.5 mm.
[0011] Preferably, the hot-riveted studs are integrally formed with the injection-molded isolation plate.
[0012] Preferably, an aluminum bar groove for installing an aluminum bar is formed on the blister isolation plate.
[0013] Preferably, the buckle is a tooth-like structure, extending along the top opening edge of the aluminum bar groove to limit and fix the aluminum bar.
[0014] The utility model discloses an energy storage battery blister CCS component with a novel fixing structure. The aluminum bar is fixed to the blister isolation plate by means of a snap limiter, which can reduce the number of hot riveting. In addition, the nickel sheet and the aluminum bar are fixed by hot riveting columns, which can eliminate the traditional nickel sheet laser welding process, thereby improving production efficiency and playing a key role in reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 The figure shows the hot riveting fixing structure of the nickel sheet and the aluminum bar of the utility model.
[0017] In the figure: 1. Blister isolation board; 2. FPC circuit board; 3. Aluminum bar; 4. Tin sheet; 5. Clip; 6. Hot rivet column; 7. Aluminum bar slot. DETAILED DESCRIPTION
[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0019] The utility model discloses an energy storage battery blister CCS assembly with a novel fixing structure, the main structural components of which include a blister isolation plate 1, an FPC circuit board 2, an aluminum bar 3 and a nickel sheet 4;
[0020] Among them, the blister isolation plate 1 is used as an insulating structure for the arrangement of the FPC circuit board 2 and the aluminum bar 3;
[0021] First, the aluminum bar 3 is fixed on the blister isolation plate 1 by means of a buckle 5, specifically: Figure 1 As shown, the blister isolation plate 1 is formed with an aluminum bar groove 7 for mounting the aluminum bar 3. At the same time, the blister isolation plate 1 is formed with a buckle 5 structure for limiting and fixing the aluminum bar 3. Preferably, the buckle 5 is a tooth-shaped structure that extends along the top opening edge of the aluminum bar groove 7 to limit and fix the aluminum bar 3. Figure 2 As shown, after the aluminum bar 3 is installed in the aluminum bar groove 7, the buckle 5 structure limits the aluminum bar to buckle and fix the aluminum bar 3 in the aluminum bar groove 7 of the injection-molded isolation plate.
[0022] Secondly, the FPC circuit board 2 can be fixed on the blister isolation board 1 by a common pasting method.
[0023] Furthermore, the nickel sheet 4 needs to connect the aluminum bar 3 and the FPC circuit board 2. The nickel sheet 4 is soldered to the FPC circuit board 2 at one end, and the nickel sheet 4 is connected to the aluminum bar at the other end by hot riveting to replace the traditional laser welding method.
[0024] A heat riveting column 6 is formed at the heat riveting position of the nickel sheet 4 and the aluminum bar 3, and the nickel sheet 4 and the aluminum bar 3 are heat riveted together by using the heat riveting column 6. Figure 2 As shown, the hot rivet column 6 is part of the structure of the blister isolation plate and is integrally formed with the injection molded isolation plate. Figure 2 As shown, through holes for the heat rivet studs 6 to pass through are respectively opened on the nickel sheet 4 and the aluminum bar 3, and the opening diameter of the through holes is larger than the diameter of the heat rivet studs 6. Therefore, the nickel sheet 4 and the aluminum bar 3 are positioned together by the heat rivet studs 6 for heat rivet fixation.
[0025] Preferably, the diameter of the heat rivet stud 6 is 5 mm, and the opening diameter of the through hole is 5.4 mm-5.5 mm.
[0026] In summary, for the energy storage battery blister CCS assembly with a new fixing structure disclosed in the utility model, a snap structure is formed on the injection molded isolation plate, which quickly fixes the aluminum bar by the snap structure, eliminating the aluminum bar hot riveting process; at the same time, the nickel sheet is fixed to the aluminum bar by hot riveting the hot rivet column structure of the blister isolation plate, which can improve efficiency and eliminate the nickel sheet laser welding process, playing a key role in reducing costs and increasing efficiency, and the nickel sheet hot riveting can be completed in one go, the process is simple and efficient, and traditional laser welding requires single-point welding, which requires a lot of debugging time and material costs, so the new model achieves the beneficial effect of reducing costs and increasing efficiency.
[0027] The above-mentioned implementation manner is not a limitation of the present invention, and the present invention is not limited to the above-mentioned examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the scope of the technical solution of the present invention also fall within the scope of protection of the present invention.
Claims
1. A CCS component of an energy storage battery with a novel fixed structure, comprising an FPC circuit board (2), characterized in that: It also includes: A blister isolation plate (1), the blister isolation plate (1) is used for arranging an FPC circuit board (2) and an aluminum bar (3); Aluminum bar (3), the aluminum bar (3) is fixed on the blister isolation plate (1) via a buckle (5); A nickel sheet (4) is connected to the FPC circuit board (2) by soldering at one end and is fixedly connected to the aluminum bar (3) by hot riveting at the other end.
2. The energy storage battery blister CCS assembly with a novel fixing structure according to claim 1 is characterized in that: A heat riveting column (6) is formed at the heat riveting position of the nickel sheet (4) and the aluminum bar (3), and the nickel sheet (4) and the aluminum bar (3) are fixed together by heat riveting through the heat riveting column (6).
3. The energy storage battery blister CCS assembly with a novel fixing structure according to claim 2 is characterized in that: The nickel sheet (4) and the aluminum bar (3) are respectively provided with through holes for the hot riveting column (6) to pass through, and the opening diameter of the through hole is larger than the diameter of the hot riveting column (6).
4. The energy storage battery blister CCS assembly with a novel fixing structure according to claim 3 is characterized in that: The diameter of the hot riveting column (6) is 5 mm, and the opening diameter of the through hole is 5.4 mm-5.5 mm.
5. The energy storage battery blister CCS assembly with a novel fixing structure according to claim 4 is characterized in that: The hot riveting column (6) is integrally formed with the injection-molded isolation plate.
6. The energy storage battery blister CCS assembly with a novel fixing structure according to claim 1 is characterized in that: An aluminum bar groove (7) for installing the aluminum bar (3) is formed on the blister isolation plate (1).
7. The energy storage battery blister CCS assembly with a novel fixing structure according to claim 6 is characterized in that: The buckle (5) is a tooth-shaped structure, extending along the top opening edge of the aluminum bar groove (7) to limit and fix the aluminum bar (3).