Remote controller operating platform of shed erecting machine for tunneling face

By designing an integrated remote control operating table for rack machine, the problem of inconvenience of remote control in underground coal mine operations is solved, and the two remote controls are simultaneously operated and portable, improving operation efficiency and safety.

CN223219088UActive Publication Date: 2025-08-12ZHENGZHOU HENGDA INTELLIGENT CONTROL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422189634.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-12
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In underground coal mine operations, the remote control of the coal mine rack machine is inconvenient, especially the two remote controls cannot be operated simultaneously. The existing solutions have problems such as inconvenient portability, easy damage, high physical energy consumption and safety hazards.

Method used

A remote control operation table for the excavation surface is designed, which integrates two remote control placing boxes and power placing boxes. It is equipped with a rotatable angle light. It is made of 304 stainless steel and has a backpack fastener, which is easy to carry and operate, conforms to ergonomic design, and reduces labor intensity.

Benefits of technology

The simultaneous operation of two remote controls is achieved, reducing portability and labor intensity, improving operation efficiency, reducing safety hazards, and suitable for harsh underground environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a remote controller operating platform of a shed erecting machine for a tunneling face, which comprises an operating platform main body and a rotatable angle lamp, the operating platform main body is provided with a power supply placing box and two parallel remote controller placing boxes which are respectively used for placing a power supply and a remote controller of the shed erecting machine; the rotatable angle lamp is arranged at the top end of the operation table body and provides illumination for operation of the remote controller of the shed erecting machine. According to the utility model, two wireless remote controllers for operating the shed frame machine are integrated, so that an operator can conveniently operate the two remote controllers at the same time, the defects of a traditional operation mode are greatly overcome, the labor intensity of the operator is reduced, and the working comfort of the operator is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal mine shed erecting machines, in particular to a shed erecting machine remote control operating platform for a tunneling face. Background Art

[0002] Remote control of coal mine roofing machines is extremely inconvenient in underground coal mines. Traditionally, on-site workers operate two wireless remote controls within a safe zone. However, only one remote control can be operated at a time, not both simultaneously. A single remote control is difficult to carry and prone to dropping or loss. Carrying two remote controls is even more inconvenient, and operation requires auxiliary lighting, making it difficult to carry the remote control along with the lighting equipment during commutes.

[0003] In the existing technology, the commonly used solutions are: 1. Using a mining canvas bag or tool box to carry to and from work. When working, the operator takes out the tool from the mining canvas bag or tool box, and it is impossible for a single person to operate two wireless remote controls at the same time; 2. Using a cable remote control, the cable has a long dragging distance, and the cable needs to be dragged frequently during the operation. In addition, the operating table is bulky, consumes a lot of physical strength, and poses a safety hazard. Summary of the Invention

[0004] The utility model aims to solve the above problems and provide a remote control console for a scaffolding machine used in a tunneling face, so as to solve the defects of the prior art that the scaffolding machine remote control is inconvenient to carry and two remote controls cannot be operated simultaneously.

[0005] In order to achieve the above purpose, the technical solution of the utility model is:

[0006] A remote control console for a scaffolding machine used on a tunneling face, comprising:

[0007] The operating table body has a power supply placement box and two parallel remote control placement boxes for placing the power supply and the remote control of the scaffolding machine respectively;

[0008] The rotatable angle light is set at the top of the operating table body to provide lighting for the operation of the remote control of the scaffolding machine.

[0009] As an improvement to the above technical solution, the operating table main body is a box structure with an open upper end. The operating table main body is provided with a middle partition along the horizontal direction in the middle of the box body so that the front end of the operating table main body constitutes a front cavity, and the rear end of the operating table main body constitutes a power supply placement box; the front cavity is provided with limited partitions along the longitudinal direction at the left, middle and right positions, so that the front cavity is divided into two remote control placement boxes for placing the remote control of the shed crane, and the front wall of the operating table main body is hollowed out at the position corresponding to the remote control to make the operation interface of the remote control visible.

[0010] As an improvement to the above technical solution, a flexible buffer pad is provided on the front wall of the middle partition at a position corresponding to the remote control to flexibly support the remote control.

[0011] As an improvement to the above technical solution, the operating table body is provided with a power box cover at the top of the power box, and a remote control cover is provided at the top of the remote control box, and a remote control cover buffer pad is provided between the remote control cover and the top of the remote control box.

[0012] As an improvement to the above technical solution, a lamp holder mounting bracket is provided on the top of the remote control upper cover, and the rotatable angle lamp is mounted on the operating table body through the lamp holder mounting bracket.

[0013] As an improvement to the above technical solution, the operating table body is provided with backpack hanging buckles at the front ends on both sides for connecting with shoulder straps.

[0014] As an improvement to the above technical solution, the rear wall of the operating table body is an arc-shaped structure that is concave forward.

[0015] As an improvement to the above technical solution, hinges are provided between the power supply placement box and the power supply box upper cover, and between the remote control placement box and the remote control upper cover; the hinges are steering hinges.

[0016] As an improvement to the above technical solution, the operating console body, power box cover, and remote control cover are made of 304 stainless steel; the remote control is a mining intrinsically safe remote control.

[0017] Compared with the prior art, the advantages and positive effects of this utility model are:

[0018] The utility model of the remote control operating table for the scaffolding machine used for the excavation face has the following features: 1. Single operation is changed to two simultaneous operations; the power supply placement box is used to place the working power supply; the remaining space in the power supply placement box can be used as a storage tool box; the lamp head of the mining lamp can be put back into the power supply box when not in use, so that the remote control operating table for the scaffolding machine used for the excavation face of the utility model is easy to carry when not in use; it is not easy for the lamp head of the mining lamp to fall under the action of external force, causing the cable to be entangled with foreign objects and causing accidents; 2. The usage of the remote control operating table for the scaffolding machine used for the excavation face in different scenarios: (1) Up and down During the shift or when no operation is required, the backpack can be hung on the operator's left or right shoulder through the backpack buckle and shoulder strap to carry it in a satchel style. The arc structure of the rear wall of the operating table is designed according to the ergonomic arc, which fits the side of the human waist and improves the comfort of carrying. (2) When used under normal working conditions, the backpack can be hung on the operator's neck through the backpack buckle and shoulder strap, and the hands are respectively placed on the left and right ends of the operating table for the remote control of the excavation face to operate the remote control of the excavation face, reducing the labor intensity of holding the operating table for the remote control of the excavation face with both hands, making operation convenient and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a left-side structural schematic diagram of the present utility model;

[0022] Figure 3 This is a schematic diagram of the top structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the top view of the structure after removing the upper cover of the power box and the upper cover of the remote control;

[0024] Figure 5 Schematic diagram of the remote control console for the scaffolding machine used at the excavation face when not in use;

[0025] Figure 6 Schematic diagram of the remote control console for the scaffolding machine used at the excavation face during operation. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts, any modifications, equivalent replacements, improvements, etc., shall be included in the scope of protection of the present invention.

[0027] like Figures 1 to 4 As shown, this embodiment discloses a remote control console for a scaffolding machine used in a tunneling face.

[0028] The console body 4, primarily serving as a load-bearing component, is constructed of 304 stainless steel. It is a box-like structure with an open top. A central partition 21 is positioned transversely in the center of the console body 4, forming a front cavity at the front end and a power supply compartment at the rear end. Limiting partitions 22 are positioned longitudinally on the left, center, and right sides of the front cavity, dividing it into two remote control compartments 23 for the scaffolding machine remote control. The front wall of the console body 4 is hollowed out at the location corresponding to the remote control (intrinsically safe remote control 3), revealing its operating interface.

[0029] Remote control cover 5: The limiting and fixing functional part of the remote control placement box, made of 304 stainless steel.

[0030] Power box upper cover 6: a limiting and fixing functional part of the power supply placement box 19, made of 304 stainless steel.

[0031] Backpack hanging fastener 2: A functional part for carrying the entire operating table to and from get off work and for fixing it during on-site operations.

[0032] Lamp holder mounting bracket 7: It is fixed to the upper cover of the remote control by means of set screws. A special clip for the miner's lamp holder is fixed on it, which is compatible with most usage scenarios of miner's lamps on the market.

[0033] Remote control cover buffer pad 8: used for shock absorption and buffering between the mine intrinsically safe remote control 3 and the remote control cover 5, to provide shock absorption protection, increase the service life of the operating table, and reduce the failure rate.

[0034] Tool box lock 17: used for connecting and fastening between the console body 4 and the remote control cover 5, and between the console body 4 and the power box cover 6.

[0035] Hinge 18: used to connect and fasten the console body 4 and the remote control cover 5, the console body 4 and the power box cover 6, and plays the role of opening and closing. The hinge 18 is a steering hinge.

[0036] like Figure 1 、 2 As shown in Figures 3 and 4, the mine-use intrinsically safe remote control 3 is the remote control for the scaffolding machine of the present invention. There are two of them, which are placed in the operating table body 4. The inner wall of the operating table body 4, which is located opposite the back of the mine-use intrinsically safe remote control 3, is affixed with a cushioning pad 20 to provide a buffering, flexible, and pressing limit function. More specifically, the cushioning pad 20 is affixed to the front wall of the middle partition, corresponding to the position of the remote control (intrinsically safe remote control 3), to flexibly support the remote control.

[0037] A remote control cover cushion 8 is bonded inside the remote control cover 5 and is connected to the operating table body 4 through a hinge 18. The front side of the remote control cover 5 and the bent surface of the tool box lock 17 installation surface are used to limit the front, back, left and right positions. The tool box lock 17 is composed of two separate components, which are fixed to the operating table body 4 and the remote control cover 5 respectively. The hinge 18 and the tool box lock 17 are fixed to the operating table body 4 and the remote control cover 5 respectively by cross slot countersunk screws 12 (M3*5). The remote control cover 5 is locked and pressed by the tool box lock 17. The remote control cover cushion 8 further realizes the vertical buffering and flexible pressing and limiting of the mining intrinsically safe remote control 3. The lamp holder mounting frame 7 is fastened to the remote control cover 5 by cross slot pan head screws 11 (M4*8) and flat washers 15 (D4).

[0038] The miner's lamp fixing clip 16 is fastened to the lamp holder mounting frame 7 via a cross-recessed pan head screw 10 (M4*10) and a flat washer 15 (D4). The miner's lamp head 1 is fixed to the lamp holder mounting frame 7 via a universal clip. The lamp holder mounting frame 7 is provided with a long limiting slot. Three M4 screw holes are evenly distributed front and back on the remote control cover 5. The front and rear position can be adjusted through the lamp holder mounting frame 7, the limiting slot, and the three M4 screw holes evenly distributed front and back on the remote control cover 5. The miner's lamp head 1 can be rotated to a certain angle to achieve the optimal working condition. The miner's lamp fixing clip 16 and the miner's lamp head 1 form a rotatable angle lamp, which is installed at the top of the operating table body 4 to provide lighting for the operation of the scaffolding machine remote control.

[0039] The power box cover 6 is connected to the console body 4 via a hinge 18. The tool box lock 17 is fixed to the console body 4 and the power box cover 6 respectively. The hinge 18 and the tool box lock 17 are fixed to the console body 4 and the remote control cover 5 respectively via cross-slot countersunk screws 12 (M3*5). The tool box lock 17 is locked and pressed against the power box cover 6, thereby achieving vertical compression and limiting of the mining lamp power supply box 19.

[0040] The power supply of the mining lamp is placed in the power supply box 19, which can also be used to place other on-site working tools and labor protection supplies; the backpack hanging buckle 2 (with shoulder strap) is fixed to the operating table body 4 by the hexagon socket head screw 9 (M5*8) and the spring washer 14 (D5). Figure 5 On the way to and from get off work or when no operation is required, the backpack can be hung on the left or right shoulder of the operator through the backpack hanging buckle 2 (with straps). Figure 5 The position of the person is at position A, the waist position is at position B, and the side direction (left or right) of the Vanke questioner is at position C; Figure 6When used under normal working conditions, the operator is facing the console interface, the operator's front view direction is position D, and the backpack strap is hung on the operator's neck through the backpack hanging buckle 2 (with strap), that is, position E in the figure. The operator faces forward at position F in the figure, and the person's waist is at position B, that is, position B of the equipment is against the operator's waist. Both hands hold the remote control of the excavation face scaffolding machine at the left and right ends of the console to operate the remote control of the scaffolding machine.

[0041] The rear wall 24 of the operating table body 4 is an arc-shaped structure that is concave forward.

[0042] The two wireless remote controllers for operating the scaffolding machine are integrated to facilitate operators to operate the two remote controllers at the same time. The backpack design is easy to carry. When the operator carries it on his back, the ergonomic design of the operating table body fits the waist, which greatly improves the comfort of carrying on the way to and from get off work. The top of the operating table is designed with a miner's lamp head hanging device. The operating table is equipped with a miner's lamp power supply storage box for placing miner's lamps and other operating tools, which greatly solves the disadvantages of traditional operating methods and reduces the labor intensity of operators. The hinge, tool box lock and opening and closing design facilitate the quick replacement of remote controllers and miner's lamp power supplies and timely removal. The remaining space in the power box can be used as a storage tool box. When the miner's lamp head is not in use, It can be put back into the power box, making the remote control console for the tunneling face crane easy to carry when not in use, and it is not easy for the lamp head to fall due to external force, causing the cable to be entangled with foreign objects and causing accidents; when used under normal working conditions, the backpack hanging buckle (with shoulder strap) is used to hang the shoulder strap on the operator's neck, and both hands are located on the left and right ends of the remote control console for the tunneling face crane to operate the remote control of the tunneling face crane, reducing the labor intensity of holding the remote control console for the tunneling face crane with both hands, making operation convenient and improving efficiency. It is made of 304 stainless steel, which is resistant to falling, bumping, acid, alkali and corrosion, and is suitable for the harsh environment under the mine; the hollow design is partially adopted to make the overall remote control console for the tunneling face crane lightweight.

Claims

1. A remote control console for a scaffolding machine used on a tunneling face, characterized by: include: The operating table body has a power supply placement box and two parallel remote control placement boxes for placing the power supply and the remote control of the scaffolding machine respectively; The rotatable angle light is set at the top of the operating table body to provide lighting for the operation of the remote control of the scaffolding machine.

2. The remote control console for a scaffolding machine for a tunneling face according to claim 1, characterized in that: The operating table body is a box structure with an open upper end. A middle partition is arranged horizontally in the middle of the box body so that the front end of the operating table body constitutes a front cavity and the rear end of the operating table body constitutes a power supply placement box; limited partitions are arranged longitudinally at the left, middle and right positions of the front cavity so that the front cavity is divided into two remote control placement boxes for placing the remote control of the scaffolding machine. The front wall of the operating table body is hollowed out at the position corresponding to the remote control so that the operation interface of the remote control is visible.

3. The remote control console for a scaffolding machine for a tunneling face according to claim 2, characterized in that: A flexible buffer pad is provided on the front wall of the middle partition at a position corresponding to the remote control to flexibly support the remote control.

4. The remote control console for a scaffolding machine for a tunneling face according to claim 2, characterized in that: The operating table body is provided with a power box upper cover at the top of the power box, and a remote control upper cover is provided at the top of the remote control box. A remote control upper cover buffer pad is provided between the remote control upper cover and the top of the remote control box.

5. The remote control console for a scaffolding machine for a tunneling face according to claim 4, characterized in that: A lamp holder mounting frame is provided on the top of the upper cover of the remote controller, and the rotatable angle lamp is mounted on the operating table body through the lamp holder mounting frame.

6. The remote control console for a scaffolding machine for a tunneling face according to claim 1, characterized in that: The front ends of both sides of the operating table body are provided with backpack hanging buckles for connecting with shoulder straps.

7. The remote control console for a scaffolding machine for a tunneling face according to claim 1, characterized in that: The rear wall of the operating table body is an arc-shaped structure that is concave forward.

8. The remote control console for a scaffolding machine for a tunneling face as claimed in claim 4, characterized in that: Hinges are provided between the power supply placement box and the power supply box upper cover, and between the remote control placement box and the remote control upper cover; and the hinges are steering hinges.

9. The remote control console for a scaffolding machine for a tunneling face according to claim 4, characterized in that: The operating table body, power box cover and remote control cover are made of 304 stainless steel; the remote control is a mining intrinsically safe remote control.