Novel packed bed spray washer

Through the design of multi-stick and spherical filler components, the blockage problem of the filler bed spray scrubber is solved, and the effect of efficient treatment of oil smoke and foul smell is achieved, reducing operating costs and avoiding secondary pollution.

CN223221220UActive Publication Date: 2025-08-15WUXI QIANMEIYANG METAL TECH CO LTD
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Patent Information

Application Number
CN202422378294.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing filler bed spray scrubbers are prone to clogging when treating fume particles, and the smoke treatment effect is not ideal, so they cannot effectively remove foul odor.

Method used

Multi-stick filler assembly and spherical filler (such as glass beads or ceramic balls) are used to make the gas and spray vigorously mix in the solid structure, use the rotational friction of the spherical filler to remove oil stains, and combine it with the biological filler tower to treat foul odor.

Benefits of technology

It effectively avoids blockage, improves the efficiency of oil fume treatment, reduces the operating cost of equipment, and avoids secondary pollution when dealing with foul odor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel packed bed spray scrubber which comprises a tower body, a packing assembly, a spray assembly, an air inlet and an air outlet, the packing assembly and the spray assembly are arranged in the tower body, the air inlet is arranged on one side of the tower body close to the bottom, the air outlet is arranged on the top of the tower body, and the spray assembly is arranged on the tower body. The packing assembly is arranged below the spraying assembly and comprises two sets of fixing frames and packing rods, the two ends of each packing rod are connected with the fixing frames respectively, gaps exist between the packing rods, packing is changed into a multi-rod type, and therefore gas and spraying liquid fight for space in a solid tubular structure, and the space is saved. Therefore, condensed oil mist is not easy to adhere to the oil mist, so that the phenomenon of blockage is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of spray scrubbers, in particular to a novel packed bed spray scrubber. Background Art

[0002] Generally, spray scrubbing can be used successfully to solve odor pollution and large solid particles, but the effect on smoke treatment is not ideal. Odor elimination can be achieved by adding acidic substances or oxidants (such as sodium hypochlorite and chlorine dioxide) to the spray liquid. By oxidizing large molecular organic matter, the odor can be eliminated. The packed bed scrubber allows the spray liquid and exhaust gas to be in full contact, which can reduce the amount of spray liquid used and ensure a high removal efficiency. Ordinary fillers are mostly made of highly breathable plastics and ceramics with special shapes. For the exhaust gas from dyeing and finishing machines, the packed bed scrubber can effectively cool it and has a certain removal efficiency. However, when there are many oil smoke particles in the exhaust gas, the oil smoke particles condense and adhere to the filler. After a long period of operation, it is bound to become blocked.

[0003] Therefore, it is necessary to design a new type of packed bed spray scrubber. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a novel packed bed spray scrubber.

[0005] The utility model provides a new type of packed bed spray scrubber adopts the following technical solutions:

[0006] A new type of packed bed spray scrubber includes a tower body, a packing assembly, a spray assembly, an air inlet and an air outlet. The packing assembly and the spray assembly are arranged in the tower body, the air inlet is arranged on the side of the tower body close to the bottom, the air outlet is arranged at the top of the tower body, the packing assembly is arranged below the spray assembly, and the packing assembly includes a fixing frame and packing rods. The fixing frame is provided with two groups, and the two ends of the packing rods are respectively connected to the fixing frame, and there are gaps between the packing rods.

[0007] Optionally, the filler assembly includes a fixing frame, an elastic rope and filler balls, two ends of the elastic rope are respectively connected to the fixing frame, and a plurality of filler balls are provided on the elastic rope.

[0008] Optionally, the filler balls are glass beads or ceramic balls.

[0009] Optionally, two groups of the spraying components and two groups of the filling components are provided.

[0010] Optionally, the spray assembly includes a circulating water inlet, a spray pipe, and a mist nozzle. The circulating water inlet is arranged on the side wall of the tower body, the spray pipe is connected to the circulating water inlet, and the spray pipe is provided with a plurality of mist nozzles.

[0011] Optionally, a circulating liquid outlet is provided at the bottom of the tower body.

[0012] In summary, the present invention has at least one of the following beneficial technical effects:

[0013] 1. Replace the packing with a multi-rod type, so that the gas and spray liquid compete for space in the solid tubular structure, causing intense mixing. In this way, the condensed oil mist is not easy to adhere to it, thus avoiding the occurrence of clogging;

[0014] 2. The packing is spherical. The interaction between the gas, the spray liquid, and the stacked solid glass or ceramic balls creates a continuous channel, effectively treating the exhaust gas. The continuous rotation of the glass or ceramic balls removes any grease adhered to them, keeping the surface clean for a longer period of time. Furthermore, when treating odorous exhaust from dyeing and finishing machines, a biological packing tower can be used. This achieves excellent deodorization at a lower cost while also effectively preventing secondary pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A novel packed bed spray scrubber of embodiment 1 includes a tower body.

[0016] Figure 2 A novel packed bed spray scrubber of embodiment 2 includes a tower body.

[0017] Figure 3 yes Figure 2 Enlarged view of part A in the middle.

[0018] Figure 4 It is a top view of the packing assembly of the second embodiment.

[0019] Explanation of the accompanying symbols: 1. Tower body; 2. Spray assembly; 21. Circulating water inlet; 22. Spray pipe; 23. Mist nozzle; 3. Air inlet; 4. Air outlet; 5. Fixing frame; 6. Filling rod; 7. Elastic rope; 8. Filling ball; 9. Circulating liquid outlet. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0022] In addition, “several” means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0023] Example 1. Referring to Figure 1, a new type of packed bed spray scrubber includes a tower body 1, a packing assembly, a spray assembly 2, an air inlet 3 and an air outlet 4. The packing assembly and the spray assembly 2 are arranged in the tower body 1, the air inlet 3 is arranged on the side of the tower body 1 near the bottom, the air outlet 4 is arranged on the top of the tower body 1, the packing assembly is arranged below the spray assembly 2, the packing assembly includes a fixing frame 5 and a packing rod 6, the fixing frame 5 is provided with two groups, the two ends of the packing rod 6 are respectively connected to the fixing frame 5, and there is a gap between the packing rods 6. The spray assembly 2 and the packing assembly are both provided with Two groups, the spray assembly 2 includes a circulating water inlet 21, a spray pipe 22, and a mist nozzle 23. The circulating water inlet 21 is arranged on the side wall of the tower body 1, and the spray pipe 22 is connected to the circulating water inlet 21. The spray pipe 22 is provided with a number of mist nozzles 23. The bottom of the tower body 1 is provided with a circulating liquid outlet 9. Through this design, the filler is replaced with a multi-rod type, so that the gas and the spray liquid compete for space in the solid tubular structure, causing violent mixing. In this way, the condensed oil mist is not easy to adhere to it, thereby avoiding the occurrence of blockage.

[0024] Example 2, refer to Figure 2-4The bottom of the tower body 1 is provided with a circulating liquid outlet 9, and the filler balls 8 are glass beads or ceramic balls. The filler is spherical. The gas, spray liquid, and the piles of solid glass beads or ceramic balls interact to form a continuous channel, which can effectively treat the exhaust gas. At the same time, the glass beads or ceramic balls rotate continuously within the channel, rubbing off the oil stains adhering to them, thereby keeping the surface clean for a longer period of time. At the same time, when treating the exhaust gas of dyeing and finishing machines with a foul odor, a biological packing tower can also be used. This can achieve excellent deodorization effect at a lower cost and effectively avoid secondary pollution.

[0025] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A new type of packed bed spray scrubber, characterized by: The invention comprises a tower body (1), a packing assembly, a spray assembly (2), an air inlet (3) and an air outlet (4); the packing assembly and the spray assembly (2) are arranged in the tower body (1); the air inlet (3) is arranged on a side of the tower body (1) close to the bottom; the air outlet (4) is arranged at the top of the tower body (1); the packing assembly is arranged below the spray assembly (2); the packing assembly comprises a fixing frame (5) and a packing rod (6); the fixing frame (5) is provided with two groups; the two ends of the packing rod (6) are respectively connected to the fixing frame (5); and there is a gap between the packing rods (6).

2. A novel packed bed spray scrubber according to claim 1, characterized in that: The filler assembly comprises a fixing frame (5), an elastic rope (7) and filler balls (8); both ends of the elastic rope (7) are respectively connected to the fixing frame (5); and a plurality of filler balls (8) are provided on the elastic rope (7).

3. A novel packed bed spray scrubber according to claim 2, characterized in that: The filler balls (8) are glass beads or ceramic balls.

4. A novel packed bed spray scrubber according to claim 1, characterized in that: The spray assembly (2) and the filler assembly are both provided in two groups.

5. The novel packed bed spray scrubber according to claim 1, characterized in that: The spray assembly (2) comprises a circulating water inlet (21), a spray pipe (22), and a mist nozzle (23); the circulating water inlet (21) is arranged on the side wall of the tower body (1); the spray pipe (22) is connected to the circulating water inlet (21); and a plurality of mist nozzles (23) are arranged on the spray pipe (22).

6. The novel packed bed spray scrubber according to claim 1, characterized in that: A circulating liquid outlet (9) is provided at the bottom of the tower body (1).