Asphalt emulsification grinding machine
By setting the discharge structure and the mixed feed structure in the asphalt emulsification grinder, the emulsion solidification problem when the modified asphalt grinder is started is solved, and the efficient operation and convenience of the equipment are achieved, and it is suitable for mobile scenarios.
Patent Information
- Application Number
- CN202421934580.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing modified asphalt grinders remain in the discharge chamber and solidify when they are turned on, resulting in unsmooth material inlet and discharge, which affects the efficiency of the equipment.
A bituminous emulsification grinder is designed, including a discharge structure, a mixed feed structure and a grinding structure. By preheating the discharge chamber during startup, the emulsion liquid is avoided, and by simplifying the pipeline layout and convenient disassembly and assembly structure, the smooth flow of materials and the convenience of equipment are ensured.
It solves the problem of blockage in the discharge chamber, improves the working efficiency of the equipment, is suitable for mobile scenarios such as containers, simplifies the mixing process, and extends the service life of the equipment.
Smart Images

Figure CN223221384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt processing, in particular to an asphalt emulsification grinding machine. Background Art
[0002] Nowadays, my country's asphalt industry has entered a stage of rapid development with scale and centralization. People are becoming more and more familiar with asphalt, because the amount of asphalt used is not only large, but also very extensive. Whether it is a small street in the countryside, a highway in the city, or a highway, asphalt is indispensable. Although asphalt is an amorphous substance with no fixed melting point, it needs to be highly fluid when used. Therefore, the asphalt needs to be ground to reduce the phenomenon of asphalt agglomeration. Therefore, it is necessary to design an asphalt emulsification grinding machine.
[0003] To this end, the patent with publication number CN207126593U discloses a modified asphalt grinding machine, which relates to the field of asphalt production and processing equipment, including a base provided with a heating or cooling device for controlling the temperature, a shell, a motor and a movable grinding disc cooperating with a static grinding disc are provided on the base, the shell is provided with a vertical feed port, the feed port is connected to a feed cavity, the motor is connected to the movable grinding disc via a rotating shaft with a spiral protrusion in the conveying cavity, the feed port is connected to a return pipe, the return pipe is connected to a buffer bin, the buffer cavity and the discharge port are separated by a filter screen, when insufficiently ground material enters the buffer cavity, it cannot pass through the filter screen and can only enter the feed port through the return pipe for re-grinding, and material with the required particle size passes through the filter screen and enters the discharge port. The utility model provides a modified asphalt grinding machine with uniform grinding quality and controllable grinding temperature;
[0004] Although the modified asphalt grinder mentioned above can perform secondary grinding and only allow the material with the required particle size to enter the discharge port through the filter, this equipment is only used for grinding asphalt or modification. In actual construction, there are some application areas that require emulsification of asphalt and emulsifier solution. When the machine is turned on, emulsion remains in the discharge chamber and solidifies, which is not conducive to the smooth flow of material in and out of the equipment. Utility Model Content
[0005] The purpose of the utility model is to provide an asphalt emulsification grinding machine to solve the defect of the existing modified asphalt grinding machine that when the machine is started, emulsion remains in the discharge chamber and solidifies, which is detrimental to the smooth flow of inlet and outlet materials of the equipment.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an asphalt emulsification grinder, comprising a grinder body and a drive motor;
[0007] The oil pump has an oil pumping station on its side, and the oil pumping station is equipped with a gear train that gear trains up and down, and a gear train that is equipped with a gear train that is adapted to move upwards and downwards to drive the oil pumping station to drive the oil pumping station to move upwards and downwards.
[0008] A mixing feed structure is provided on one side of the shell, and a metal hose is fixed on the top of the mixing feed structure away from the shell;
[0009] The cover body is evenly provided with a disassembly and assembly structure on one side close to the driving motor.
[0010] Preferably, a first valve is provided inside the oil outlet pipe, and the main cross-sectional area of the outer shell is larger than the main cross-sectional area of the inner shell.
[0011] Preferably, the mixed feeding structure includes a second discharge port, an oil inlet cavity, an oil discharge cavity, a mixing cavity, a second jacket, an oil tank, a pipeline, and a mixing box. The mixing box is arranged on one side of the discharge structure, the oil tank is fixed to one side of the mixing box, the second jacket is provided inside the mixing box, the mixing cavity is provided inside the second jacket inside the mixing box, the oil discharge cavity is provided at the top of the oil tank, the oil inlet cavity is provided at the bottom of the oil tank, and the second discharge port is fixed to the bottom end of the mixing box. This realizes the function of facilitating material mixing of the device.
[0012] Preferably, the top end of the second discharge port extends to the interior of the second jacket, the oil discharge chamber and the oil outlet pipe are connected to each other through a metal hose, and the oil inlet chamber, the oil discharge chamber and the second jacket are connected to each other, so as to facilitate mixing.
[0013] Preferably, the grinding structure includes a grinding chamber, a grinding roller, and a driving rod. The grinding chamber is arranged inside the grinding machine body, the grinding roller is arranged inside the grinding chamber, and the driving rod is fixed to one end of the grinding roller close to the cover body. This realizes the function of facilitating grinding of the device.
[0014] Preferably, one end of the driving rod extends to the outside of the grinding machine body and is fixedly connected to the output end of the driving motor, and the driving rod is rotatably connected to the grinding machine body. The rotation of the grinding chamber grinds the mixture inside it.
[0015] Preferably, the disassembly and assembly structure includes mounting holes, bolts, and sealing gaskets. The mounting holes are evenly arranged on the side of the cover body close to the drive motor. Bolts are installed inside the mounting holes, and sealing gaskets are installed inside the mounting holes outside the bolts. This makes the device easy to disassemble and assemble.
[0016] Preferably, the mounting holes are evenly spaced inside the cover, and one end of the bolt extends into the interior of the grinding machine body, making it easier to inspect the grinding roller.
[0017] The utility model provides an asphalt emulsification grinding machine, which has the following advantages:
[0018] By providing a discharge structure, hot oil is pre-introduced into the interior of the first jacket during the startup phase, so that the material inside the discharge chamber becomes fluid. After normal operation begins, there is no need to introduce heating oil into the first jacket, which can ensure smooth material flow after startup and effectively solve the blockage problem. In addition, the overall structure of the equipment is compact and occupies a small area, making it particularly suitable for mobile scenarios such as containers. This realizes the function of the device in solving the blockage problem and improves the working efficiency of the asphalt emulsification grinder during use.
[0019] By providing a mixed feed structure, the solution containing the emulsifier is introduced into the mixed feed structure, and at the same time, asphalt is also injected into the mixed feed structure. The mixed material is injected into the feed chamber through the second discharge port, and then injected into the interior of the grinding chamber through the first feed port. The oil discharge chamber is connected to the oil outlet pipe through a metal hose. The second jacket is mainly used in the mixing stage to avoid the problem of insufficient mixing caused by the mixing of asphalt and emulsion with relatively low temperature. All oil circuits are finally collected on the oil outlet pipe, which contributes to the simplification of pipeline layout, realizes the function of facilitating mixing of the device, and improves the convenience of the asphalt emulsification grinder when in use.
[0020] By providing a grinding structure, after the material enters the grinding chamber, the drive motor is started, the drive motor drives the drive rod to rotate, and the rotation of the drive rod drives the grinding roller to rotate inside the grinding chamber. The rotation of the grinding chamber grinds the mixture inside it, realizing the function of facilitating grinding of the device and improving the convenience of the asphalt emulsification grinder when in use;
[0021] By providing a disassembly and assembly structure, the cover body can be disassembled and assembled through the mounting holes and bolts, which facilitates regular maintenance of the grinding roller and avoids damage to the grinding roller due to long-term work. The device has the function of being easy to disassemble and assemble, thereby increasing the service life of the asphalt emulsification grinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0023] Figure 2 This is a schematic diagram of a partial main cross-sectional structure of the utility model;
[0024] Figure 3 For the utility model Figure 2 A in the middle is an enlarged structural diagram;
[0025] Figure 4 This is a schematic diagram of the side cross-sectional structure of the discharge structure of the utility model;
[0026] Figure 5 This is a schematic diagram of the main cross-sectional structure of the mixed feeding structure of the present utility model;
[0027] Figure 6 This is a schematic diagram of the top view of the mixed feeding structure of the present invention.
[0028] Explanation of the reference numerals in the figure: 1. Grinding machine body; 2. Driving motor; 3. First discharge port; 4. Discharge structure; 401. Discharge chamber; 402. First jacket; 403. Oil inlet pipe; 404. Oil outlet pipe; 405. Feed chamber; 406. Outer shell; 407. Inner shell; 5. Mixed feeding structure; 501. Second discharge port; 502. Oil inlet chamber; 503. Oil outlet chamber; 504. Mixing chamber; 505. Second jacket; 506. Oil tank; 507. Pipeline; 508. Mixing box; 6. Metal hose; 7. Discharge pipe; 8. Branch pipe; 9. First feed port; 10. Grinding structure; 1001. Grinding chamber; 1002. Grinding roller; 1003. Drive rod; 11. Cover; 12. Disassembly and assembly structure; 1201. Mounting hole; 1202. Bolt; 1203. Sealing gasket. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figures 1-6 The utility model provides an asphalt emulsification grinder, which includes a grinder body 1 and a drive motor 2.
[0031] Reference Figure 2A cover body 11 is provided on one side of the grinder body 1, and a grinding structure 10 is provided inside the grinder body 1. The grinding structure 10 includes a grinding chamber 1001, a grinding roller 1002 and a driving rod 1003. The grinding chamber 1001 is provided inside the grinder body 1, and a grinding roller 1002 is provided inside the grinding chamber 1001. A driving rod 1003 is fixed to one end of the grinding roller 1002 close to the cover body 11. One end of the driving rod 1003 extends to the outside of the grinder body 1 and is fixedly connected to the output end of the driving motor 2. The driving rod 1003 is rotatably connected to the grinder body 1. A driving motor 2 is installed on one side of the cover body 11, and a first discharge port 3 is fixed to the bottom end of the grinder body 1.
[0032] An external power supply is connected. After the material enters the grinding chamber 1001, the drive motor 2 is started. The drive motor 2 drives the drive rod 1003 to rotate. The rotation of the drive rod 1003 drives the grinding roller 1002 to rotate inside the grinding chamber 1001. The rotation of the grinding chamber 1001 grinds the mixture inside it.
[0033] Reference Figure 1 and Figure 4 The grinding machine body 1 is provided with a discharge structure 4 on the side away from the cover body 11. The discharge structure 4 includes a discharge cavity 401, a first jacket 402, an oil inlet pipe 403, an oil outlet pipe 404, a feed cavity 405, an outer shell 406 and an inner shell 407. The outer shell 406 is provided on the side away from the cover body 11 of the grinding machine body 1. The inner shell 407 is provided inside the outer shell 406. The first jacket 402 is provided on the outside of the inner shell 407 inside the outer shell 406. The discharge cavity 401 is provided inside the inner shell 407. 1. An oil inlet pipe 403 is fixed to the bottom end of the outer shell 406, an oil outlet pipe 404 is fixed to one side of the top of the outer shell 406, a feed chamber 405 is fixed at the middle position of the inner shell 407, a first valve is provided inside the oil outlet pipe 404, the main cross-sectional area of the outer shell 406 is larger than the main cross-sectional area of the inner shell 407, a discharge pipe 7 is fixed to the top of the inner shell 407, a branch pipe 8 is fixed to the top of the discharge pipe 7, and a first feed port 9 is installed on the inner wall of the grinder body 1 on the side away from the cover body 11.
[0034] During the startup phase, hot oil is introduced into the first jacket 402 to turn the material inside the discharge chamber 401 into a fluid. After normal operation begins, there is no need to introduce heating oil into the first jacket 402, which can ensure smooth material flow after startup and effectively solve the blockage problem. In addition, the overall structure of the equipment is compact and occupies a small area, making it particularly suitable for mobile scenarios such as containers.
[0035] Reference Figure 1 、 Figure 5 and Figure 6A mixing feed structure 5 is provided on one side of the housing 406. The mixing feed structure 5 includes a second discharge port 501, an oil inlet chamber 502, an oil discharge chamber 503, a mixing chamber 504, a second jacket 505, an oil tank 506, a pipeline 507 and a mixing box 508. The mixing box 508 is provided on one side of the discharge structure 4. The oil tank 506 is fixed on one side of the mixing box 508. The second jacket 505 is provided inside the mixing box 508. The mixing box 508 has a mixing opening on the inner side of the second jacket 505. Cavity 504, an oil drain cavity 503 is opened on the top of the oil tank 506, an oil inlet cavity 502 is opened at the bottom of the oil tank 506, a second discharge port 501 is fixed at the bottom end of the mixing box 508, the top of the second discharge port 501 extends to the inside of the second jacket 505, the oil drain cavity 503 and the oil outlet pipe 404 are interconnected through a metal hose 6, the oil inlet cavity 502, the oil drain cavity 503 and the second jacket 505 are interconnected, and a metal hose 6 is fixed on the side of the top of the mixing feed structure 5 away from the outer shell 406.
[0036] The emulsifier-containing solution is introduced into the mixed feed structure 5, and at the same time, asphalt is also injected into the mixed feed structure 5. The mixed material is injected into the feed chamber 405 through the second discharge port 501, and then injected into the interior of the grinding chamber 1001 through the first feed port 9. The oil discharge chamber 503 is connected to the oil outlet pipe 404 through the metal hose 6. The second jacket 505 is mainly used in the mixing stage to avoid the problem of insufficient mixing caused by the mixing of asphalt and emulsion with relatively low temperature. All oil circuits are finally converged into the oil outlet pipe 404, which contributes to simplifying the pipeline layout.
[0037] Reference Figure 2 and Figure 3 The cover body 11 is evenly provided with a disassembly structure 12 on one side close to the drive motor 2. The disassembly structure 12 includes a mounting hole 1201, a bolt 1202 and a sealing gasket 1203. The mounting holes 1201 are evenly provided on the side of the cover body 11 close to the drive motor 2. Bolts 1202 are provided inside the mounting holes 1201. Sealing gaskets 1203 are provided inside the mounting holes 1201 outside the bolts 1202. The mounting holes 1201 are evenly spaced inside the cover body 11, and one end of the bolt 1202 extends to the inside of the grinder body 1.
[0038] The cover 11 can be assembled and disassembled through the mounting holes 1201 and the bolts 1202 , so as to facilitate regular inspection and maintenance of the grinding roller 1002 and prevent the grinding roller 1002 from being damaged due to long-term operation.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An asphalt emulsification grinding machine, comprising a grinding machine body (1) and a driving motor (2); Its characteristics are: A cover (11) is provided on one side of the grinder body (1), a grinding structure (10) is provided inside the grinder body (1), a driving motor (2) is installed on one side of the cover (11), a first discharge port (3) is fixed at the bottom end of the grinder body (1), a discharge structure (4) is provided on the side of the grinder body (1) away from the cover (11), the discharge structure (4) comprises a discharge cavity (401), a first jacket (402), an oil inlet pipe (403), an oil outlet pipe (404), a feed cavity (405), an outer shell (406) and an inner shell (407), the outer shell (406) is provided on the side of the grinder body (1) away from the cover (11), An inner shell (407) is provided inside the outer shell (406), a first jacket (402) is provided on the outer side of the inner shell (407) inside the outer shell (406), a discharge cavity (401) is provided inside the inner shell (407), an oil inlet pipe (403) is fixed to the bottom end of the outer shell (406), an oil outlet pipe (404) is fixed to one side of the top of the outer shell (406), a feed cavity (405) is fixed at the middle position of the inner shell (407), a discharge pipe (7) is fixed to the top end of the inner shell (407), a branch pipe (8) is fixed to the top end of the discharge pipe (7), and a first feed port (9) is installed on the inner wall of the grinding machine body (1) away from the cover body (11); A mixing and feeding structure (5) is provided on one side of the housing (406), and a metal hose (6) is fixed to a side of the top of the mixing and feeding structure (5) away from the housing (406); A disassembly structure (12) is evenly provided on one side of the cover body (11) close to the drive motor (2); The mixed feeding structure (5) comprises a second discharge port (501), an oil inlet cavity (502), an oil discharge cavity (503), a mixing cavity (504), a second jacket (505), an oil tank (506), a pipeline (507) and a mixing box (508); the mixing box (508) is arranged on one side of the discharge structure (4); the oil tank (506) is fixed to one side of the mixing box (508); the second jacket (505) is provided inside the mixing box (508); the mixing cavity (504) is provided inside the second jacket (505) inside the mixing box (508); the oil discharge cavity (503) is provided on the top of the oil tank (506); the oil inlet cavity (502) is provided at the bottom of the oil tank (506); and the second discharge port (501) is fixed to the bottom end of the mixing box (508); The top end of the second discharge port (501) extends to the interior of the second jacket (505), the oil discharge chamber (503) and the oil outlet pipe (404) are interconnected through a metal hose (6), and the oil inlet chamber (502), the oil discharge chamber (503) and the second jacket (505) are interconnected; The mixed material is injected into the feed cavity (405) through the second discharge port (501).
2. The asphalt emulsification grinding machine according to claim 1, characterized in that: A first valve is provided inside the oil outlet pipe (404), and the main cross-sectional area of the outer shell (406) is larger than the main cross-sectional area of the inner shell (407).
3. The asphalt emulsification grinding machine according to claim 1, characterized in that: The grinding structure (10) comprises a grinding chamber (1001), a grinding roller (1002) and a driving rod (1003); the grinding chamber (1001) is arranged inside the grinding machine body (1); a grinding roller (1002) is arranged inside the grinding chamber (1001); and the driving rod (1003) is fixed to one end of the grinding roller (1002) close to the cover body (11).
4. The asphalt emulsification grinding machine according to claim 3, characterized in that: One end of the driving rod (1003) extends to the outside of the grinding machine body (1) and is fixedly connected to the output end of the driving motor (2), and the driving rod (1003) is rotatably connected to the grinding machine body (1).
5. The asphalt emulsification grinding machine according to claim 1, characterized in that: The disassembly and assembly structure (12) comprises a mounting hole (1201), a bolt (1202), and a sealing gasket (1203); the mounting holes (1201) are evenly arranged on a side of the cover body (11) close to the drive motor (2); the interiors of the mounting holes (1201) are all provided with bolts (1202); and the interiors of the mounting holes (1201) outside the bolts (1202) are all provided with sealing gaskets (1203).
6. The asphalt emulsification grinding machine according to claim 5, characterized in that: The mounting holes (1201) are distributed at equal intervals inside the cover body (11), and one end of the bolt (1202) extends into the interior of the grinding machine body (1).
Citation Information
Patent Citations
Modified asphalt grinds machine
CN207126593U