Pulverizer for manufacturing biomass fuel

By designing a biomass crusher with crushing rollers and inclined crushing components, the problem of low crushing efficiency of household biomass vaporization furnaces is solved, and efficient biomass material crushing and caliper cleaning is achieved, meeting the needs of simple structure.

CN223221584UActive Publication Date: 2025-08-15QINGDAO WANKELAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422334278.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

There are fewer types of crushers in existing household biomass vaporizers and the crushing efficiency is not high, making it difficult to meet the needs of simple and efficient structure.

Method used

A crusher including a crushing roller, an upper crushing assembly and a lower crushing assembly is designed. The crushing roller is provided with crushing teeth, the components are arranged inclined to achieve secondary crushing, and the crushing assembly can be detached to clean the caliper, and the motor drives the crushing roller to rotate for crushing.

Benefits of technology

It realizes simple and efficient biomass material crushing, improves crushing efficiency, and can clean up the caliper in time to ensure the normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crusher for manufacturing biomass fuel, and relates to the technical field of biomass fuel. A pulverizer for manufacturing biomass fuel comprises a base, a pulverizing box, a feeding hopper, a motor and a pulverizing mechanism. The smashing box is fixed to the base, and the top and the bottom of the smashing box are each of an open structure. The feeding hopper is fixed to the top of the smashing box. The crushing mechanism comprises a crushing roller located in the crushing box, an upper crushing assembly and a lower crushing assembly; the upper smashing assembly and the lower smashing assembly are of the same structure and located on the upper side and the lower side of the smashing roller. The upper crushing assembly is fixed in the crushing box, and the lower crushing assembly is detachably fixed in the crushing box; and the crushing roller comprises a crushing cylinder and a plurality of groups of crushing teeth which are fixed on the crushing cylinder and are arranged at intervals along the axial direction of the crushing cylinder. The utility model designs the crusher for manufacturing the biomass fuel, and the crusher is simple in structural design, can perform secondary crushing on materials, and has higher crushing efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of biomass fuel, in particular to a pulverizer for making biomass fuel. Background Art

[0002] A biomass gasifier is a device that converts biomass materials such as straw and wood waste into combustible gas. Its working principle is to gasify the biomass by heating it, producing combustible gas (such as syngas), which can then be used for home heating, cooking or power generation.

[0003] For household biomass gasifiers, generally speaking, the biomass materials need to be crushed before being put into the biomass gasifier for use. The crushed biomass materials will increase the surface area of the fuel, which will help to gasify faster and more evenly, and improve combustion efficiency and combustion stability.

[0004] In this regard, the inventor believes that there are currently few types of grinders for crushing biomass fuel for household biomass gasification furnaces. The grinders for household biomass gasification furnaces should have a simple structure and high crushing efficiency. Therefore, how to solve the above technical problems is a technical problem that needs to be solved in the current field of grinder technology for producing biomass fuel.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0006] In response to the above technical problems, an embodiment of the present utility model provides a pulverizer for producing biomass fuel to solve the problems raised in the above background technology.

[0007] The utility model provides the following technical solutions:

[0008] A pulverizer for producing biomass fuel, comprising: a base, a pulverizing box, an upper hopper, a motor and a pulverizing mechanism;

[0009] The crushing box is fixed on the base, and the top and bottom of the crushing box are open structures; the upper hopper is fixed on the top of the crushing box;

[0010] The crushing mechanism includes a crushing roller, an upper crushing assembly, and a lower crushing assembly located in a crushing box. The upper crushing assembly and the lower crushing assembly have the same structure and are located on the upper and lower sides of the crushing roller respectively. The upper crushing assembly is fixed in the crushing box, and the lower crushing assembly is detachable and fixed in the crushing box.

[0011] The crushing roller includes a crushing cylinder and a plurality of crushing teeth fixed on the crushing cylinder and arranged at intervals along the axial direction of the crushing cylinder; the motor is fixed on the crushing box, and the main shaft of the motor is fixedly connected to the roller shaft on the crushing cylinder;

[0012] The upper crushing assembly includes two groups, which are symmetrically fixed on both sides of the inner wall of the crushing box; the upper crushing assembly includes an upper fixed plate and an upper crushing tooth plate fixed on the upper fixed plate, and a plurality of upper crushing teeth that cooperate with the crushing teeth are arranged on the upper crushing tooth plate at intervals; wherein, the upper crushing tooth plate is inclined toward the crushing barrel;

[0013] The lower crushing assembly includes two groups, which are symmetrically fixed on both sides of the inner wall of the crushing box; the lower crushing assembly includes a lower fixed plate and a lower crushing tooth plate fixed on the lower fixed plate, and a plurality of lower crushing teeth that cooperate with the crushing teeth are arranged on the lower crushing tooth plate at intervals; wherein the lower crushing tooth plate is inclined toward the crushing barrel;

[0014] The lower fixing plate is provided with threaded holes, and screws are inserted into the threaded holes in the lower fixing plate to detachably fix the lower crushing assembly in the crushing box.

[0015] Preferably, the base includes two herringbone-shaped supporting side panels, and the two herringbone-shaped supporting side panels are fixed on both sides of the crushing box.

[0016] Preferably, the upper hopper includes an upper hopper with a trumpet-shaped structure and a lower hopper with a square structure fixed to the bottom of the upper hopper.

[0017] The embodiment of the present invention provides a pulverizer for producing biomass fuel, which has the following beneficial effects: The present invention designs a pulverizer for producing biomass fuel, which has a simple structural design and can perform secondary pulverization of materials, with high pulverization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of the utility model from angle 1;

[0019] Figure 2 This is a structural diagram of the second angle of the present invention;

[0020] Figure 3 For this utility model Figure 1 Cross-section view in the AA direction;

[0021] Figure 4 It is an exploded view of part of the structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the crushing roller in the utility model;

[0023] Figure 6 For this utility model Figure 3A partial enlarged view of B in the middle;

[0024] Figure 7 For this utility model Figure 4 A partial enlarged view of C in the middle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts shall fall within the scope of protection of the present invention.

[0026] See Figure 1-Figure 7 .

[0027] In view of the problems mentioned in the above background technology, the embodiment of the present invention provides a pulverizer for producing biomass fuel to solve the above technical problems. The technical solution is as follows:

[0028] A pulverizer for producing biomass fuel, comprising: a base 110, a pulverizing box 120, an upper hopper 130, a motor 140 and a pulverizing mechanism;

[0029] The crushing box 120 is fixed on the base 110, and the top and bottom of the crushing box 120 are both open structures; the upper hopper 130 is fixed on the top of the crushing box 120;

[0030] The pulverizing mechanism includes a pulverizing roller, an upper pulverizing assembly 160, and a lower pulverizing assembly 170 located in the pulverizing box 120. The upper pulverizing assembly 160 and the lower pulverizing assembly 170 have the same structure and are located on the upper and lower sides of the pulverizing roller, respectively. The upper pulverizing assembly 160 is fixed in the pulverizing box 120, and the lower pulverizing assembly 170 is detachably fixed in the pulverizing box 120.

[0031] The crushing roller includes a crushing cylinder 150 and a plurality of crushing teeth 151 fixed to the crushing cylinder 150 and arranged at intervals along the axial direction of the crushing cylinder 150; the motor 140 is fixed to the crushing box 120, and the main shaft of the motor 140 is fixedly connected to the roller shaft on the crushing cylinder 150;

[0032] The upper crushing assembly 160 includes two groups, and the two groups of upper crushing assemblies 160 are symmetrically fixed on both sides of the inner wall of the crushing box 120. The upper crushing assembly 160 includes an upper fixing plate and an upper crushing tooth plate fixed to the upper fixing plate. The upper crushing tooth plate is provided with a plurality of upper crushing teeth that cooperate with the crushing teeth 151 at intervals. The upper crushing tooth plate is tilted toward the crushing barrel 150.

[0033] The lower crushing assembly 170 includes two groups, and the two groups of lower crushing assemblies 170 are symmetrically fixed on both sides of the inner wall of the crushing box 120. The lower crushing assembly 170 includes a lower fixing plate 171 and a lower crushing tooth plate 172 fixed to the lower fixing plate 171. The lower crushing tooth plate 172 is provided with a plurality of lower crushing teeth that cooperate with the crushing teeth 151 at intervals. The lower crushing tooth plate 172 is tilted toward the crushing barrel 150.

[0034] The lower fixing plate 171 is provided with a threaded hole 171 a , and a screw 180 is inserted into the threaded hole 171 a in the lower fixing plate 171 to detachably fix the lower crushing assembly 170 in the crushing box 120 .

[0035] In this embodiment, the base 110 includes two herringbone-shaped support side panels, which are fixed on both sides of the crushing box 120 .

[0036] In this embodiment, the upper hopper 130 includes an upper hopper 131 with a trumpet-shaped structure and a lower hopper 131 with a square structure fixed to the bottom of the upper hopper 131 .

[0037] The working method of a pulverizer for producing biomass fuel provided by the embodiment of the present utility model is as follows:

[0038] 1. Loading: Biomass materials such as straw and wood waste enter the crushing box 120 through the loading hopper 130;

[0039] 2. Crushing start: The motor 140 starts, driving the crushing roller 150 to rotate;

[0040] 3. Material grabbing and crushing: The crushing teeth 151 grab the biomass during rotation and press it downward. The upper and lower crushing teeth respectively engage with the crushing teeth 151 to crush and grind the material. The design of the upper and lower crushing teeth achieves secondary crushing of the material.

[0041] 4. At the same time, due to the inclined design of the upper and lower crushing tooth plates, the biomass materials are continuously compressed and torn into smaller particles during this process;

[0042] 5. Discharge: The crushed fine particles are discharged through the bottom of the crushing box 120, completing the entire crushing process.

[0043] It should be noted that the pulverizer designed in the present invention is designed to improve pulverizing efficiency by having two pulverizing assemblies, namely, a lower pulverizing assembly 170 is added below the pulverizing rollers. However, sometimes, the material pressed between the upper pulverizing assembly 160 and the lower pulverizing assembly 170 may not be easily sheared and ground by the pulverizing rollers and may become stuck between the upper pulverizing assembly 160 and the lower pulverizing assembly 170, thereby interfering with the normal operation of the pulverizer.

[0044] Therefore, the present invention detachably fixes the lower crushing assembly 170 in the crushing box 120. When materials that are not easily sheared and ground by the crushing rollers are mixed between the upper crushing assembly 160 and the lower crushing assembly 170, the user can remove the screws 180 on the lower crushing assembly 170 that connects to the crushing box 120, and then remove the lower crushing assembly 170 to discharge the materials.

[0045] The embodiment of the present invention provides a pulverizer for producing biomass fuel, which has the following beneficial effects: The present invention designs a pulverizer for producing biomass fuel, which has a simple structural design and can perform secondary pulverization of materials, with high pulverization efficiency.

[0046] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units. They may be located in one place or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of this embodiment.

[0047] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0048] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and concept of the present invention, and all these changes or substitutions should fall within the scope of protection of the claims attached to the present invention.

Claims

1. A pulverizer for producing biomass fuel, comprising: Base, crushing box, upper hopper, motor and crushing mechanism; The crushing box is fixed on the base, and the top and bottom of the crushing box are open structures; The upper hopper is fixed on the top of the crushing box; The crushing mechanism includes a crushing roller, an upper crushing assembly, and a lower crushing assembly located in a crushing box. The upper crushing assembly and the lower crushing assembly have the same structure and are located on the upper and lower sides of the crushing roller respectively. The upper crushing assembly is fixed in the crushing box, and the lower crushing assembly is detachable and fixed in the crushing box. The crushing roller includes a crushing cylinder and a plurality of crushing teeth fixed on the crushing cylinder and arranged at intervals along the axial direction of the crushing cylinder; the motor is fixed on the crushing box, and the main shaft of the motor is fixedly connected to the roller shaft on the crushing cylinder; The upper crushing assembly includes two groups, which are symmetrically fixed on both sides of the inner wall of the crushing box; the upper crushing assembly includes an upper fixed plate and an upper crushing tooth plate fixed on the upper fixed plate, and a plurality of upper crushing teeth that cooperate with the crushing teeth are arranged on the upper crushing tooth plate at intervals; wherein, the upper crushing tooth plate is inclined toward the crushing barrel; The lower crushing assembly includes two groups, which are symmetrically fixed on both sides of the inner wall of the crushing box; the lower crushing assembly includes a lower fixed plate and a lower crushing tooth plate fixed on the lower fixed plate, and a plurality of lower crushing teeth that cooperate with the crushing teeth are arranged on the lower crushing tooth plate at intervals; wherein the lower crushing tooth plate is inclined toward the crushing barrel; The lower fixing plate is provided with threaded holes, and screws are inserted into the threaded holes in the lower fixing plate to detachably fix the lower crushing assembly in the crushing box.

2. The pulverizer for producing biomass fuel according to claim 1, characterized in that: The base comprises two herringbone-shaped supporting side plates, which are fixed on both sides of the crushing box.

3. The pulverizer for producing biomass fuel according to claim 1, characterized in that: The upper hopper comprises an upper hopper with a trumpet-shaped structure and a lower hopper with a square structure fixed on the bottom of the upper hopper.