Multi-channel rotary type controlled cooling water tank for high-speed wire rod steel rolling
By designing a multi-channel rotary controlled cold water tank in the high-speed wire rolling production line, the rapid switching of cooler and purge is achieved, the problem of inconvenient cooling channel replacement is solved, the equipment footprint and transportation costs are reduced, and the production efficiency and rolled parts are improved.
Patent Information
- Application Number
- CN202421927857.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the existing high-speed wire rolling production lines, cooling channels are inconvenient to replace, equipment covers a large area, high production and transportation costs, and cooling unevenness affects the quality of rolled parts.
A multi-channel rotary cold-controlled water tank is designed. By setting a rotatable cooling module in the cold-controlled box, the rotating shaft is driven by a servo motor to achieve rapid switching between the cooler and the purge, combining the inner sleeve and sealing ring to improve airtightness, setting a spray water pipe protection cooler, and simplifying the fluid medium control system.
It improves the efficiency of cooling channel replacement, reduces the equipment footprint and transportation costs, ensures the surface quality of rolled parts, reduces energy loss and maintenance costs, and improves production efficiency and equipment stability.
Smart Images

Figure CN223222201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel rolling equipment, in particular to a multi-channel rotary controlled cooling water tank for high-speed wire rod rolling. Background Art
[0002] High-speed wire rods all adopt the controlled rolling and controlled cooling process. During the rolling process, several water tanks need to be installed along the rolling line to control the temperature of the rolled pieces. In order to improve the cooling capacity and temperature uniformity of the water tanks, coolers, blowers and air pipes with different inner diameters are required for rolled pieces with different specifications. For most high-speed wire rod rolling production lines, the specifications of the rolled pieces span a large range, and often 2 to 4 water tank channels with different inner diameters are required. They need to be replaced according to the specifications, and the replacement workload is very large.
[0003] For example, the utility patent application number: 201520729923.0, "A fully automatic multifunctional double-sided controlled cooling water tank for high-speed wire rods", includes a box body and a hydraulic cylinder device for controlling the lateral movement of the box body, and two sets of main cooling devices are arranged horizontally at intervals in the box body; a pulley group is horizontally installed at the lower end of the box body, and a hydraulic cylinder device for controlling the lateral movement of the box body is arranged below the pulley group. The hydraulic cylinder device for controlling the lateral movement of the box body mainly includes a slide, a limit block, and a hydraulic cylinder assembly. The slide is located below the pulley group, and a limit block is provided at one end of the slide. The hydraulic cylinder assembly is located below the slide, and the hydraulic cylinder assembly is detachably connected between the pulley groups on the lower end surface of the box body through a push-pull rod.
[0004] This design uses a lateral movement device to solve the problem of long nozzle replacement time. However, this patent is a dual-channel design. The channel is changed by lateral movement of the box, and the entire cooling water tank needs to be moved to achieve channel switching. The positioning accuracy is not high during lateral adjustment. At the same time, a larger space is required when the equipment moves horizontally, which increases the equipment footprint and increases the production and transportation costs.
[0005] The purpose of this utility model is to provide a multi-channel rotary controlled cooling water tank for high-speed wire rod rolling to solve the problems mentioned in the above background technology. Utility Model Content
[0006] To achieve the above-mentioned purpose, the present invention provides a multi-channel rotary controlled cooling water box for high-speed wire rod rolling, comprising a controlled cooling box and a cooling module, wherein the cooling module is rotatably mounted inside the controlled cooling box, the controlled cooling box comprising a box body and a protective cover, wherein both sides of the box body are respectively provided with an inlet duct and an outlet duct, the protective cover is hinged to the top of the box body, and a control member for controlling the opening and closing of the protective cover is connected to one side of the hinged connection between the protective cover and the box body, the control member is arranged on an outer wall on one side close to the center of the box body, the protective cover is further provided with a pipe system connected to the cooling module, the bottom of the box body is provided with a drain outlet, and the drain outlet is connected to a drain pipe;
[0007] The cooling module includes a rotating shaft rotatably mounted in the box body and an inlet pipe group, a plurality of coolers, a plurality of purges, and an outlet pipe group sequentially arranged on the rotating shaft starting from one side of the inlet duct. The inlet pipe group, the cooler, and the outlet pipe group are all fixedly mounted on the rotating shaft through a nozzle fixing frame and an auxiliary fixing frame. The purge is fixedly mounted on the rotating shaft through a nozzle fixing frame. The inlet pipe group, the plurality of coolers, the plurality of purges, and the outlet pipe group are respectively provided with a plurality of inlet air-through pipes, cooling pipes, purge pipes, and outlet air-through pipes with different inner diameters. The outlet air-through pipe, the cooling pipe, the purge pipe, and the outlet air-through pipe are detachably mounted on the nozzle fixing frame and the auxiliary fixing frame in sequence around the rotating axis, and pipes with the same inner diameter are arranged in a one-to-one correspondence. Each of the cooling pipes and the purge pipes on the multiple coolers and the purges is provided with a water inlet or an air inlet. The water inlets and air inlets at the tops of the multiple coolers and the purges are respectively connected to the piping system on the protective cover. The piping system is used to provide cooling water and compressed gas to the coolers and the purges, thereby cooling and drying the rolled pieces inside the coolers and the purges.
[0008] One end of the rotating shaft is connected to a driving mechanism, and the driving mechanism is installed on the outer wall of the box body on a side close to the inlet duct.
[0009] As a further improvement of the present invention, the inlet air-through pipe and the outlet air-through pipe on the inlet pipe group or the outlet pipe group can be detachably installed between the nozzle fixing frame and the auxiliary fixing frame, and are located at both ends of the rotating shaft. A plurality of guide wheels are provided inside the outlet air-through pipe. The plurality of cooling pipes with different inner diameters on each of the coolers can be detachably installed between a nozzle fixing frame and an auxiliary fixing frame. The nozzle fixing frame and the auxiliary fixing frame connected to each cooler are distributed in an array at equal distances on the rotating shaft. The plurality of purge pipes on each purger are connected to a nozzle fixing frame, and each nozzle fixing frame is fixedly installed on the rotating shaft in an equidistant array. The purge pipe is installed between each nozzle fixing frame, and a flat gasket sealing ring is provided between the nozzle fixing frame and the cooling pipe or the purge pipe.
[0010] As a further improvement of the present invention, a plurality of station mounting grooves are provided on the nozzle fixing frame and the auxiliary fixing frame, and the station mounting grooves are evenly distributed on the periphery of the nozzle fixing frame or the auxiliary fixing frame. The station mounting grooves are used to install the cooling pipe or the purge pipe and the inlet air-through pipe or the outlet air-through pipe. A clamping plate is rotatably installed on one side of the open end of the station mounting groove, and a limiting hole is provided at the end of the clamping plate. A through hole corresponding to the limiting hole is provided on the other side of the open end of the station mounting groove, and the limiting hole and the through hole are plugged and fixed by an oblique pin.
[0011] As a further improvement of the present invention, the protective cover includes a cover body, a support arm, a drive arm, a guide plate, and multiple observation ports. The support arm is symmetrically installed on the top of the cover body, and the symmetrical support arms are connected by a connecting rod. The drive arm is fixedly installed at the top center of the cover body and connected to the connecting rod. Multiple rotating shaft brackets are fixedly installed on the outer wall of the box body, and the multiple rotating shaft brackets correspond one-to-one to the positions of the support arm and the drive arm. The connecting rod is rotatably installed on the rotating shaft bracket. The guide plate is arranged around the bottom of the cover body, and the multiple observation ports are evenly distributed on the top side of the cover body.
[0012] As a further improvement of the present invention, the control part includes an electric push rod, the telescopic end of the electric push rod is connected to the driving arm through a pin shaft 1, a plurality of bases are provided at the bottom of the box body, a bottom plate is fixedly installed between the base and the box body, a support seat is provided on one side of the base near the bottom center of the box body, the electric push rod is connected to the support seat through a pin shaft 2, a side rib plate is fixedly connected to the bottom of the rotating shaft bracket, one side of the side rib plate is fixedly connected to the outer wall of the box body, and the bottom of the side rib plate is fixedly connected to the bottom plate.
[0013] As a further improvement of the present invention, the piping system includes a cooling water inlet pipe, a cooling air inlet pipe, and a purge air inlet pipe. The cooling water inlet pipe array is distributed on the top of the cover body and is arranged one-to-one with the water inlets on the multiple coolers. The cooling air inlet pipe is connected to the cooling water inlet pipe, and the purge air inlet pipe is installed at a position on the cover body corresponding to the air inlet on the purge. The cooling water pipe and the purge air inlet pipe are connected to the cover body at one end thereof. An inner sleeve is connected, and a reinforcing beam is provided at the inner center of the cover body. The reinforcing beam cover is provided on the inner sleeve. The cooling water inlet pipe and the purge air inlet pipe are respectively connected to the water inlet and air inlet on the cooler and the purge through the inner sleeve.
[0014] As a further improvement of the present invention, each of the nozzle fixing brackets is provided with a plurality of inlet pressure plates, and a position corresponding to the inlet pressure plate of each nozzle fixing bracket is provided with a channel cavity connected to the water inlet of the cooling pipe or the air inlet of the purge pipe, an O-ring is provided between the channel cavity and the inlet pressure plate, and the inlet pressure plate is connected to the inner sleeve of the cooling water inlet pipe or the purge air inlet pipe on the cover body;
[0015] A disc spring is provided between the inner sleeve and the inner wall of the cover body, a locking nut is installed at one end of the cooling water inlet pipe and the purge air inlet pipe connected to the cover body, a locking washer is provided between the locking nut and the inner sleeve, a clip groove matching the inlet pressure plate is provided at the bottom opening of the inner sleeve, a Y-shaped sealing ring is also provided between the clip groove and the inlet pressure plate, and the Y-shaped sealing ring is installed in the clip groove.
[0016] As a further improvement of the present invention, one end of the rotating shaft is connected to a worm gear reducer, and the worm gear reducer is also connected to a servo motor. The worm gear reducer is fixedly mounted on the outer wall of the inlet end of the box by bolts, and the servo motor is fixedly mounted on the power input end of the worm gear reducer by bolts.
[0017] As a further improvement of the present invention, a plurality of support plates are distributed in an array inside the box, and a split sliding bearing is installed at the top center of each of the support plates. The rotating shaft is installed in the split sliding bearing, and a bearing pressure plate is provided on the top of the split sliding bearing. The bearing pressure plate and the top of the support plate are fixed by bolts. A half-shaft and a transmission shaft are respectively installed on the inner walls at both ends of the box, and the two ends of the transmission shaft are respectively connected to one end of the rotating shaft and the worm gear reducer. The half-shaft is connected to the side wall of the outlet end of the box through a flange and is fixed to the box with bolts. The other end of the half-shaft is connected to the rotating shaft through a rolling bearing.
[0018] As a further improvement of the present invention, a spray water pipe is fixedly installed on the inner wall of the cover body close to the box body, and spray water interfaces are provided at both ends of the spray water pipe, and the spray water interfaces extend out of the top of the cover body.
[0019] Compared with the prior art, the beneficial effects of this invention are:
[0020] 1. The utility model is provided with a cooling module. The cooling module is rotatably installed in the cooling control box. The cooling module is composed of multiple coolers, multiple purges, inlet pipe groups, outlet pipe groups and a rotating shaft. The coolers, purges, inlet pipe groups and outlet pipe groups are all provided with pipes of different inner diameters, and pipes of the same diameter are arranged one by one. Then, the rotating shaft connected to the worm gear reducer is driven by a servo motor to realize automatic and rapid switching of channels of different inner diameters on the coolers, purges, inlet pipe groups and outlet pipe groups, thereby improving the efficiency of replacing cooling channels of different specifications, making the operation more convenient, improving the working environment, reducing labor intensity, and installing multiple cooling channels around the rotating shaft can make full use of the internal space of the equipment, so that each component The cooperation between them is closer, thereby improving the overall efficiency and performance of the equipment, and can make the overall appearance of the equipment smaller and occupy a smaller area, thereby reducing the cost of production and transportation. Furthermore, by arranging a blower at one end of the cooler close to the outlet pipe group and connecting a cooling air inlet pipe to each cooling water inlet pipe, the residual moisture in the cooling pipe of the cooler and the water vapor on the surface of the rolled piece can be quickly blown dry after the cooling water cools and discharges the rolled piece, which can prevent the rolled piece from bringing out the cooling water in the subsequent production process, thereby avoiding contamination of the production line and equipment, and preventing the residual water vapor from adversely affecting the surface quality of the rolled piece. Blowing off the water vapor helps to maintain the surface quality of the rolled piece and reduce defects caused by cooling water.
[0021] 2. The utility model provides a piping system on the top of the protective cover, and a cooling water inlet pipe and a purge air inlet pipe are arranged in a one-to-one correspondence with the water inlets and air inlets on multiple coolers and multiple purges in the piping system. An inner sleeve is provided at one end where the cooling water inlet pipe and the purge air inlet pipe are connected to the cover body. The bottom of the inner sleeve is pressed against the inlet pressure plate by a Y-shaped sealing ring under the action of a disc spring, thereby increasing the air tightness between the cooler and the purge pipes, avoiding water and air leakage when injecting water or compressed gas, reducing energy loss, saving energy, reducing frequent maintenance and replacement due to leakage, and indirectly improving the durability of the pipes, reducing the cost caused by maintenance and replacement of pipes, helping to save the operating cost of the enterprise, and improving production efficiency and stability. Furthermore, a spray water pipe is provided on the inner side of the cover body. When the cooler is closed, water can be injected into the spray water pipe through the spray water interface to cool the cooler, which can not only cool the rolled piece, but also avoid damage to the cooler due to excessive temperature of the cooler, thereby effectively protecting the cooler.
[0022] 3. The fluid media required for this utility all enter from the top of the protective cover, and each channel shares a set of valve stations. Compared with the traditional multi-channel water tank, the number of control valves and pipelines for the fluid media is greatly reduced, making the control system simpler and the investment and operating costs significantly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the protective cover in the open state of the present invention;
[0024] Figure 2 This is a rear perspective view of the protective cover in the closed state of the present invention;
[0025] Figure 3 This is a top view of the interior of the utility box;
[0026] Figure 4 Schematic diagram of the three-dimensional structure of the rotating module of this utility model;
[0027] Figure 5 This is a schematic diagram of the protective cover structure of this utility model;
[0028] Figure 6 This is a rear plan view of the utility model with the protective cover closed;
[0029] Figure 7 Practical Figure 6 BB cross-sectional view in;
[0030] Figure 8 Practical Figure 7 A magnified view of point A in the figure;
[0031] Figure 9 This is a rear view of the utility cover when it is open.
[0032] In the figure: 1. Cold control box; 101. Box body; 102. Inlet duct; 103. Drive shaft; 104. Axle shaft; 105. Outlet duct; 106. Rotating shaft bracket; 107. Support plate; 108. Split sliding bearing; 109. Bearing pressure plate; 110. Bottom plate; 111. Drain pipe; 112. Side rib plate;
[0033] 2. Cooling module; 201. Nozzle fixing bracket; 202. Auxiliary fixing bracket; 203. Inlet air passage; 204. Cooler; 205. Purge device; 206. Outlet air passage; 207. Inlet pressure plate; 208. Rotating shaft; 209. Pressure plate; 210. Inclined pin; 211. Flat gasket; 212. O-ring;
[0034] 3. Protective cover; 301. Cover body; 302. Guide plate; 303. Observation port; 304. Support arm; 305. Spray water interface; 306. Cooling water inlet pipe; 307. Cooling air inlet pipe; 308. Connecting rod; 309. Pin 1; 310. Drive arm; 311. Purge air inlet pipe; 312. Locking washer; 313. Locking nut; 314. Inner sleeve; 315. Disc spring; 316. Y-type sealing ring; 317. Spray water pipe;
[0035] 4. Base; 401. Support seat; 402. Pin 2; 403. Electric push rod;
[0036] 5. Servo motor;
[0037] 6. Worm gear reducer. DETAILED DESCRIPTION
[0038] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the relevant drawings. The drawings provide several embodiments of the present invention, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the relevant listed items.
[0040] The present invention will be described in further detail below with reference to the accompanying drawings.
[0041] Example 1:
[0042] See also Figure 1-9 The present invention provides a multi-channel rotary controlled cooling water box for high-speed wire rod rolling, comprising a controlled cooling box 1 and a cooling module 2. The cooling module 2 is rotatably mounted inside the controlled cooling box 1. The controlled cooling box 1 comprises a box body 101 and a protective cover 3. An inlet duct 102 and an outlet duct 105 are respectively provided on both sides of the box body 101. The protective cover 3 is hinged on the top of the box body 101. A control member for controlling the opening and closing of the protective cover 3 is connected to one side of the hinged connection between the protective cover 3 and the box body 101. The control member is arranged on an outer wall on one side close to the center of the box body 101. A piping system communicating with the cooling module 2 is further provided on the protective cover 3. A drain outlet is provided at the bottom of the box body 101, and the drain outlet is connected to a drain pipe 111.
[0043] The cooling module 2 includes a rotating shaft 208 rotatably mounted in the housing 101 and an inlet pipe group, a plurality of coolers 204, a plurality of purges 205, and an outlet pipe group 206 sequentially arranged on the rotating shaft 208 starting from one side of the inlet duct 102. The inlet pipe group, the cooler 204, and the outlet pipe group 206 are all fixedly mounted on the rotating shaft 208 through a nozzle fixing frame 201 and an auxiliary fixing frame 202. The purge 205 is fixedly mounted on the rotating shaft 208 through a nozzle fixing frame 201. The inlet pipe group, the plurality of coolers 204, the plurality of purges 205, and the outlet pipe group 206 are respectively provided with a plurality of inlet air-through pipes 203, cooling pipes, purge pipes, and outlet air-through pipes of different inner diameters. , the inlet air-through pipes 203, the cooling pipes, the purge pipes, and the outlet air-through pipes of multiple different inner diameters are detachably mounted on the nozzle fixing frame 201 and the auxiliary fixing frame 202 around the rotating shaft 208 in sequence, and the pipes with the same inner diameter are arranged in a one-to-one correspondence. Each of the cooling pipes and the purge pipes on the multiple coolers 204 and the purge 205 is provided with a water inlet or an air inlet. The water inlets and air inlets at the tops of the multiple coolers 204 and the purge 205 are respectively connected to the piping system on the protective cover 3. The piping system is used to provide cooling water and compressed gas to the coolers 204 and the purge 205, thereby cooling and drying the rolled pieces inside the coolers 204 and the purge 205;
[0044] One end of the rotating shaft 208 is connected to a driving mechanism, and the driving mechanism is installed on the outer wall of the box body 101 on a side close to the inlet duct 102 .
[0045] The inlet air-through pipe 203 and the outlet air-through pipe on the inlet pipe group or the outlet pipe group 206 can be detachably installed between the nozzle fixing frame 201 and the auxiliary fixing frame 202, and are located at both ends of the rotating shaft 208. A plurality of guide wheels are provided inside the outlet air-through pipe. The plurality of cooling pipes with different inner diameters on each cooler 204 can be detachably installed between a nozzle fixing frame 201 and an auxiliary fixing frame 202. The nozzle fixing frame 201 and the auxiliary fixing frame 202 connected to each cooler 204 are distributed in an array at equal distances on the rotating shaft 208. The plurality of purge pipes on each purger 205 are connected to a nozzle fixing frame 201, and each nozzle fixing frame 201 is fixedly installed in an equidistant array on the rotating shaft 208. The purge pipe is installed between each nozzle fixing frame 201. A flat gasket sealing ring 211 is provided between the nozzle fixing frame 201 and the cooling pipe or the purge pipe.
[0046] When in use, the rolled piece first enters from the inlet conduit 102 of the box 101, then passes through the inlet pipe group, multiple coolers 204, multiple purge devices 205, and the outlet pipe group 206 in sequence, and is finally transported from the outlet conduit 105 to the next process. When the rolled piece enters the cooler 204, the piping system on the protective cover 3 transports the cooling water treated by the turbid circulating water treatment system to the cooling pipe of the cooler 204 to cool the rolled piece passing through. When the rolled piece cools, the cooling water flowing out of the cooler 204 and the iron oxide scale falling off the rolled piece will eventually pass through the drain pipe 111. The dried rolled piece is then blown dry by the blower 205 and output to the cooling box 1 under the action of the guide wheel in the outlet pipe of the outlet pipe group 206 to enter the next process. When it is necessary to change the channel of different specifications, the protective cover 3 is first opened by the remote control part of the console, and then the rotating shaft 208 is driven to rotate by the driving mechanism. When the rotating shaft 208 rotates, the inlet pipe group, multiple coolers 204, multiple blowers 205 and outlet pipe group 206 on it are driven to rotate simultaneously until The pipe with the required inner diameter is rotated to align with the inlet duct 102 and the outlet duct 105, the driving mechanism is closed, and the inlet pipe group, multiple coolers 204, multiple purges 205, and multiple cooling channels on the outlet pipe group 206 are installed around the rotating shaft 208, which can make full use of the internal space of the equipment, make the cooperation between the various components more compact, thereby improving the overall efficiency and performance of the equipment, and making the overall shape of the equipment smaller and occupying a smaller area, thereby reducing the cost of production and transportation. Furthermore, by placing the cooler 204 close to the outlet pipe group 20 A blower 205 is provided at one end of 6, and each cooler 204 is connected to the pipeline system at the same time. After the cooling water cools and cools the rolled piece, the residual moisture in the cooling pipe of the cooler 204 and the water vapor on the surface of the rolled piece can be quickly blown dry. This can not only improve the service life of the cooler 204, but also prevent the rolled piece from bringing out the cooling water in the subsequent production process, thereby avoiding contamination of the production line and equipment, and avoiding the residual water vapor from adversely affecting the surface quality of the rolled piece. Blowing off the water vapor helps to maintain the surface quality of the rolled piece and reduce defects caused by cooling water.
[0047] Example 2:
[0048] See also Figure 1 、 Figure 2 、 Figure 5The protective cover 3 includes a cover body 301, a support arm 304, a driving arm 310, a guide plate 302, and multiple observation ports 303. The support arm 304 is symmetrically installed on the top of the cover body 301. The symmetrical support arms 304 are connected by a connecting rod 308. The driving arm 310 is fixedly installed at the top center of the cover body 301 and connected to the connecting rod 308. A plurality of rotating shaft brackets 106 are fixedly installed on the outer wall of the box body 101. The positions of the plurality of rotating shaft brackets 106 correspond one to one to the positions of the support arm 304 and the driving arm 310. The connecting rod 308 is rotatably installed on the rotating shaft bracket 106. The guide plate 302 is arranged around the bottom of the cover body 301. The plurality of observation ports 303 are evenly distributed on one side of the top of the cover body 301.
[0049] The control component includes an electric push rod 403, the telescopic end of the electric push rod 403 is connected to the driving arm 310 through a pin shaft 1 309, and a plurality of bases 4 are provided at the bottom of the box body 101. A bottom plate 110 is fixedly installed between the base 4 and the box body 101. A support seat 401 is provided on one side of the base 4 near the bottom center of the box body 101. The electric push rod 403 is connected to the support seat 401 through a pin shaft 2 402. The bottom of the rotating shaft bracket 106 is fixedly connected with a side rib plate 112, one side of the side rib plate 112 is fixedly connected to the outer wall of the box body 101, and the bottom of the side rib plate 112 is fixedly connected to the bottom plate 110. The side rib plate 112 is provided to support each rotating shaft bracket 106, and when the electric push rod 403 opens the cover body 301, its opening and closing stability is improved.
[0050] The piping system includes a cooling water inlet pipe 306, a cooling air inlet pipe 307, and a purge air inlet pipe 311. The cooling water inlet pipe 306 is distributed in an array at the top of the cover body 301 and is arranged one-to-one with the water inlets on the multiple coolers 204. The cooling air inlet pipe 307 is connected to the cooling water inlet pipe 306, and the purge air inlet pipe 311 is installed at a position on the cover body 301 corresponding to the air inlet on the purge 205. The ends of the cooling water pipe and the purge air inlet pipe 311 connected to the cover body 301 are both connected to an inner sleeve 314. A reinforcing beam is provided at the inner center of the cover body 301, and the reinforcing beam cover is arranged on the inner sleeve 314. The cooling water inlet pipe 306 and the purge air inlet pipe 311 are respectively connected to the water inlet and air inlet on the cooler 204 and the purge 205 through the inner sleeve 314.
[0051] When in use, the electric push rod 403 pulls the driving arm 310 on the cover body 301, so that the two support arms 304 connected to the driving arm 310 through the connecting rod 308 drive the cover body 301 to rotate around the rotating shaft bracket 106 to open the cover body 301, so that the inner sleeve 314 set on the inner side of the cover body 301 is separated from the inlet pressure plate 207 on the cooler 204 and the purge device 205. Through this design, the protective cover 3 can be automatically opened by remote control, saving labor. When the cover 301 is closed with the box 101, the inner sleeve 314 provided on the inner side of the cover 301 is convenient for connecting with the cooler 204 and the purge device 205. The cooling water inlet pipe 306 provided on the cover 301 corresponds to each cooler 204 one by one, so as to facilitate the injection of cooling water into each cooler 204 to cool the rolled piece. After the rolled piece is treated with cooling water, the compressed gas is transported to the cooling pipe of the cooler 204 through the cooling air inlet pipe 307 connected to the cooling water inlet pipe 306, thereby cooling the rolled piece. The internal water vapor is blown dry to effectively remove residual moisture and reduce the risk of rust, thereby extending the service life of the cooler 204. Blowing dry the cooling pipe pipeline helps to remove impurities and sediments in the pipeline and keep the pipeline unobstructed. By blowing dry the pipeline, it can be ensured that the cooling water can flow quickly and evenly through the entire cooling system when used next time, achieving the best cooling effect. At the same time, before the rolled piece enters the outlet pipe group 206, the compressed gas is transported to the blower 205 through the purge inlet pipe 311, so as to quickly dry the moisture on the surface of the rolled piece and avoid residual moisture on the surface of the rolled piece, which affects subsequent production. In this embodiment, a guide plate 302 is provided around the bottom of the cover body 301. The guide plate 302 can play a positioning and guiding role when the cover body 301 is buckled with the box body 101, and a plurality of observation ports 303 are provided on the top side of the cover body 301, so that the operating status inside the box body 101 can be observed at any time, so as to quickly check the abnormal equipment status and production status.
[0052] Example 3:
[0053] See also Figure 1 、 Figure 4 、 Figure 6 、 Figure 7 、 Figure 8 Each nozzle fixing frame 201 is provided with a plurality of inlet pressure plates 207. A channel cavity is provided at a position corresponding to each nozzle fixing frame 201 and the inlet pressure plate 207, which is connected to the water inlet of the cooling pipe or the air inlet of the purge pipe. An O-ring 212 is provided between the channel cavity and the inlet pressure plate 207. The inlet pressure plate 207 is connected to the cooling water inlet pipe 306 on the cover body 301 or the inner sleeve 314 on the purge air inlet pipe 311, which can increase the sealing between the two and prevent air leakage when water and gas enter.
[0054] A disc spring 315 is provided between the inner sleeve 314 and the inner wall of the cover body 301, and a locking nut 313 is installed at one end of the cooling water inlet pipe 306 and the purge air inlet pipe 311 connected to the cover body 301. A locking washer 312 is provided between the locking nut 313 and the inner sleeve 314. A snap-fit groove matching the inlet pressure plate 207 is provided at the bottom opening of the inner sleeve 314, and a Y-shaped sealing ring 316 is further provided between the snap-fit groove and the inlet pressure plate 207. The Y-shaped sealing ring 316 is installed in the snap-fit groove.
[0055] When in use, when the cover body 301 is closed with the box body 101, the snap-in groove on the inner sleeve 314 connecting the cooling water inlet pipe 306 and the purge air inlet pipe 311 on the cover body 301 is snap-connected to the top of the inlet pressure plate 207 on the nozzle fixing frame 201, and the Y-shaped sealing ring 316 arranged in the snap-in groove can increase the sealing between the inner sleeve 314 and the inlet pressure plate 207. At the same time, the cooling water inlet pipe 306 and the purge air inlet pipe 311 are arranged in a one-to-one correspondence with the water inlets and air inlets on the multiple coolers 204 and the multiple purges 205. A disc spring 315 is connected to the inner sleeve 314 arranged at one end where the cooling water inlet pipe 306 and the purge air inlet pipe 311 are connected to the cover body 301, which can add a force applied in the direction of the inlet pressure plate 207, thereby improving the sealing between the inner sleeve 314 and the inlet The stability of the connection between the pressure plate 207 and the mouth pressure plate 207 increases the air tightness between the cooler 204 and the purge pipe 205, avoiding water and air leakage when injecting water or compressed gas, reducing energy loss, saving energy, reducing frequent maintenance and replacement due to leakage, and indirectly improving the durability of the pipeline, reducing the cost of repairing and replacing the pipeline, helping to save the company's operating costs, and improving production efficiency and stability. In this embodiment, a reinforcing beam is provided at the center of the inner side of the cover body, and the end of the inner sleeve 314 connected to the disc spring 315 can be set inside, which can not only provide support for the cover body, but also protect the disc spring 315 and other parts, and can effectively prevent heat radiation from damaging equipment parts, thereby extending the service life of equipment parts.
[0056] Example 4:
[0057] See also Figure 1 、 Figure 3 、 Figure 4The cooling module 2 includes a rotating shaft 208 rotatably installed in the box body 101 and an inlet pipe group, multiple coolers 204, multiple purges 205, and an outlet pipe group 206 arranged on the rotating shaft 208 in sequence starting from one side of the inlet duct 102. The inlet pipe group, the cooler 204, and the outlet pipe group 206 are all fixedly installed on the rotating shaft 208 through a nozzle fixing frame 201 and an auxiliary fixing frame 202. The purge 205 is fixedly installed on the rotating shaft 208 through the nozzle fixing frame 201.
[0058] One end of the rotating shaft 208 is connected to a worm gear reducer 6, and the worm gear reducer 6 is also connected to a servo motor 5. The worm gear reducer 6 is fixedly mounted on the outer wall of the inlet end of the box body 101 by bolts, and the servo motor 5 is fixedly mounted on the power input end of the worm gear reducer 6 by bolts;
[0059] The internal array of the box body 101 is distributed with multiple support plates 107, and the top centers of the multiple support plates 107 are all installed with split sliding bearings 108. The rotating shaft 208 is installed in the split sliding bearing 108, and the top of the split sliding bearing 108 is provided with a bearing pressure plate 109. The bearing pressure plate 109 and the top of the support plate 107 are fixed by bolts. The inner walls at both ends of the box body 101 are respectively installed with half shafts 104 and transmission shafts 103. The two ends of the transmission shaft 103 are respectively connected to one end of the rotating shaft 208 and the worm gear reducer 6. The half shaft 104 is connected to the side wall of the outlet end of the box body 101 through a flange and is fixed to the box body 101 with bolts. The other end of the half shaft 104 is connected to the rotating shaft 208 through a rolling bearing.
[0060] The nozzle fixing frame 201 and the auxiliary fixing frame 202 are both provided with a plurality of station installation slots, and the station installation slots are evenly distributed on the periphery of the nozzle fixing frame 201 or the auxiliary fixing frame 202. The station installation slots are used to install the cooling pipe or the purge pipe and the inlet air-through pipe 203 or the outlet air-through pipe. A clamping plate 209 is rotatably installed on one side of the open end of the station installation slot, and a limiting hole is provided at the end of the clamping plate 209. A through hole corresponding to the limiting hole is provided on the other side of the open end of the station installation slot, and the limiting hole on the clamping plate 209 and the through hole are plugged and fixed by an oblique pin 210.
[0061] In this embodiment, when the rotating shaft 208 is installed inside the box 101, it is connected to the worm gear reducer 6 through the transmission shaft 103. When the servo motor 5 drives the worm gear reducer 6, the rotating shaft 208 is driven. A half shaft 104 and a rolling bearing are provided at the other end of the rotating shaft 208 so that the rotating shaft 208 can be rotatably installed inside the box 101. By providing multiple support plates 107 inside the box 101, each support plate 107 is provided with a split sliding bearing 108, the rotating shaft 20 8 plays the role of supporting and assisting rotation. Since multiple nozzle fixing frames 201 and auxiliary fixing frames 202, as well as inlet pipe groups, multiple coolers 204, multiple purges 205, and outlet pipe groups 206 are installed on the rotating shaft 208, the multiple support plates 107 can bear part of the pressure on the rotating shaft 208, thereby improving the stability of the entire cooling module 2 when in use. Furthermore, when installing the inlet air-through pipe 203, the cooling pipe, the purge pipe, and the outlet air-through pipe, the different inner diameters of the nozzle fixing frames 201 and auxiliary fixing frames 202 as well as the inlet pipe group 204, the multiple coolers 204, the multiple purges 205, and the outlet pipe group 206 are installed, the multiple support plates 107 can bear part of the pressure on the rotating shaft 208, thereby improving the stability of the entire cooling module 2 when in use. The inlet air-through pipe 203, cooling pipe, purge pipe, and outlet air-through pipe are installed in sequence along the station installation slots on the nozzle fixing frame 201 and the auxiliary fixing frame 202. When each pipe is placed between the station installation slots of the nozzle fixing frame 201 and the auxiliary fixing frame 202, each pipe is pressed and fixed by the clamping plate 209, and then the inclined pin 210 is inserted from the through hole on one side of the nozzle fixing frame 201 and the auxiliary fixing frame 202, and then passes through the limiting holes on the clamping plate 209 in sequence, and finally from the through hole on the other side. Extend out to lock and fix the clamping plate 209, repeat the above operation to realize the installation and fixation of the inlet air-through pipes 203, cooling pipes, purge pipes, outlet air-through pipes of different inner diameters on multiple coolers 204 and purge pipes 205 and the inlet pipe group and outlet pipe group 206 with the nozzle fixing frame 201 and the auxiliary fixing frame 202, so as to connect them with the rotating shaft 208. When the rotating shaft 208 rotates, it follows its rotation to quickly switch between pipes of different inner diameters, thereby improving replacement efficiency.
[0062] Embodiment 5:
[0063] See also Figure 1 、 Figure 7 、 Figure 8 A spray water pipe 317 is fixedly installed on the inner wall of the cover body 301 close to the box body 101. Both ends of the spray water pipe 317 are provided with interfaces 305, and the spray water interfaces 305 extend out of the top of the cover body 301.
[0064] In this embodiment, a spray water pipe 317 is provided on the inner side of the cover body 301. When the cooler 204 is closed, water can be injected into the spray water pipe 317 through the spray water interface 305 to cool the cooler 204, thereby preventing the cooler 204 from being damaged due to excessive temperature, thereby effectively protecting the cooler 204.
[0065] The above description of the present invention is exemplified in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.
Claims
1. A multi-channel rotary controlled cooling water tank for high-speed wire rod rolling, characterized by: The invention comprises a cooling box (1) and a cooling module (2), wherein the cooling module (2) is rotatably mounted inside the cooling box (1), and the cooling box (1) comprises a box body (101) and a protective cover (3), wherein both sides of the box body (101) are respectively provided with an inlet duct (102) and an outlet duct (105), and the protective cover (3) is hinged to the top of the box body (101), and a control member for controlling the opening and closing of the protective cover (3) is connected to the side where the protective cover (3) is hinged to the box body (101), and the control member is arranged on the outer wall of one side close to the center of the box body (101), and a pipe system communicating with the cooling module (2) is further provided on the protective cover (3), and a drain outlet is provided at the bottom of the box body (101), and the drain outlet is connected to a drain pipe (111); The cooling module (2) comprises a rotating shaft (208) rotatably mounted in the housing (101) and an inlet pipe group, a plurality of coolers (204), a plurality of purges (205), and an outlet pipe group, which are sequentially arranged on the rotating shaft (208) starting from one side of the inlet duct (102); the inlet pipe group, the coolers (204), and the outlet pipe group are all fixedly mounted on the rotating shaft (208) via a nozzle fixing frame (201) and an auxiliary fixing frame (202); the purges (205) are fixedly mounted on the rotating shaft (208) via a nozzle fixing frame (201); the inlet pipe group, the plurality of coolers (204), the plurality of purges (205), and the outlet pipe group are respectively provided with a plurality of inlet air-passing pipes (203), cooling pipes, purge pipes, and outlet air-passing pipes (206) of different inner diameters; The inlet air-through pipes (203), the cooling pipes, the purging pipes, and the outlet air-through pipes (206) of multiple different inner diameters are detachably mounted on the nozzle fixing frame (201) and the auxiliary fixing frame (202) around the rotating shaft (208), and the pipes of the same inner diameter are arranged one by one. Each of the cooling pipes and the purging pipes on the multiple coolers (204) and the purging pipes (205) is provided with a water inlet or an air inlet. The water inlets and the air inlets at the tops of the multiple coolers (204) and the purging pipes (205) are respectively connected to the pipe system on the protective cover (3). The pipe system is used to provide cooling water and compressed gas to the coolers (204) and the purging pipes (205), thereby cooling and drying the rolled pieces inside the coolers (204) and the purging pipes (205). One end of the rotating shaft (208) is connected to a driving mechanism, and the driving mechanism is installed on the outer wall of the box (101) on a side close to the inlet duct (102).
2. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 1, characterized in that: The inlet air-passing pipe (203) and the outlet air-passing pipe (206) on the inlet pipe group or the outlet pipe group are detachably mounted between the nozzle fixing frame (201) and the auxiliary fixing frame (202) and are located at both ends of the rotating shaft (208). A plurality of guide wheels are provided inside the outlet air-passing pipe (206). The plurality of cooling pipes with different inner diameters on each cooler (204) are detachably mounted between one nozzle fixing frame (201) and one auxiliary fixing frame (202). Each cooler (204) ) are distributed in an array at equal distances on the rotating shaft (208); a plurality of the purge pipes on each of the purge devices (205) are connected to one of the nozzle fixing frames (201); and each of the nozzle fixing frames (201) is fixedly mounted in an equidistant array on the rotating shaft (208); the purge pipes are mounted between each of the nozzle fixing frames (201); and a flat gasket seal (211) is provided between the nozzle fixing frame (201) and the cooling pipe or the purge pipe.
3. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 1, characterized in that: The nozzle fixing frame (201) and the auxiliary fixing frame (202) are both provided with a plurality of station installation slots, and the station installation slots are evenly distributed on the outer periphery of the nozzle fixing frame (201) or the auxiliary fixing frame (202). The station installation slots are used to install the cooling pipe or the purge pipe and the inlet air-through pipe (203) or the outlet air-through pipe (206). A clamping plate (209) is rotatably installed on one side of the open end of the station installation slot, and a limiting hole is provided at the end of the clamping plate (209). A through hole corresponding to the limiting hole is provided on the other side of the open end of the station installation slot, and the limiting hole and the through hole are plugged and fixed by an oblique pin (210).
4. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 1, characterized in that: The protective cover (3) comprises a cover body (301), a support arm (304), a drive arm (310), a guide plate (302), and a plurality of observation ports (303). The support arm (304) is symmetrically mounted on the top of the cover body (301). The symmetrical support arms (304) are connected by a connecting rod (308). The drive arm (310) is fixedly mounted at the center of the top of the cover body (301) and connected to the connecting rod (308). A plurality of rotating shaft brackets (106) are fixedly mounted on the outer wall of the box body (101). The plurality of rotating shaft brackets (106) correspond to the positions of the support arms (304) and the drive arms (310) in a one-to-one manner. The connecting rod (308) is rotatably mounted on the rotating shaft bracket (106). The guide plate (302) is arranged around the bottom of the cover body (301). The plurality of observation ports (303) are evenly distributed on one side of the top of the cover body (301).
5. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 4, characterized in that: The control component includes an electric push rod (403), the telescopic end of the electric push rod (403) is connected to the driving arm (310) through a pin shaft (309), a plurality of bases (4) are provided at the bottom of the box (101), a bottom plate (110) is fixedly installed between the bases (4) and the box (101), a support seat (401) is provided on one side of the base (4) close to the bottom center of the box (101), the electric push rod (403) is connected to the support seat (401) through a pin shaft (402), a side rib plate (112) is fixedly connected to the bottom of the rotating shaft bracket (106), one side of the side rib plate (112) is fixedly connected to the outer wall of the box (101), and the bottom of the side rib plate (112) is fixedly connected to the bottom plate (110).
6. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 4, characterized in that: The piping system includes a cooling water inlet pipe (306), a cooling air inlet pipe (307), and a purge air inlet pipe (311). The cooling water inlet pipes (306) are distributed in an array on the top of the cover (301) and are arranged in a one-to-one correspondence with the water inlets on the plurality of coolers (204). The cooling air inlet pipe (307) is connected to the cooling water inlet pipe (306). The purge air inlet pipe (311) is installed on the cover (301) and is connected to the air inlet on the purge device (205). The cooling water pipe and the purge air inlet pipe (311) are connected to the cover body (301) at positions corresponding to the openings, and one end of each of the cooling water pipe and the purge air inlet pipe (311) connected to the cover body (301) is connected to an inner sleeve (314). A reinforcing beam is provided at the inner center of the cover body (301), and the reinforcing beam cover is provided on the inner sleeve (314). The cooling water inlet pipe (306) and the purge air inlet pipe (311) are connected to the water inlet and the air inlet on the cooler (204) and the purge device (205) respectively through the inner sleeve (314).
7. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 6, characterized in that: Each nozzle fixing frame (201) is provided with a plurality of inlet pressure plates (207); a channel cavity communicating with the water inlet of the cooling pipe or the air inlet of the purge pipe is provided at a position corresponding to the inlet pressure plate (207) of each nozzle fixing frame (201); an O-ring (212) is provided between the channel cavity and the inlet pressure plate (207); and the inlet pressure plate (207) is communicated with the cooling water inlet pipe (306) on the cover body (301) or the inner sleeve (314) on the purge air inlet pipe (311); A disc spring (315) is provided between the inner sleeve (314) and the inner wall of the cover body (301); a locking nut (313) is installed at one end of the cooling water inlet pipe (306) and the purge air inlet pipe (311) connected to the cover body (301); a locking washer (312) is provided between the locking nut (313) and the inner sleeve (314); a clamping groove matching the inlet pressure plate (207) is provided at the bottom opening of the inner sleeve (314); a Y-shaped sealing ring (316) is further provided between the clamping groove and the inlet pressure plate (207); and the Y-shaped sealing ring (316) is installed in the clamping groove.
8. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 1, characterized in that: One end of the rotating shaft (208) is connected to a worm gear reducer (6), and the worm gear reducer (6) is also connected to a servo motor (5). The worm gear reducer (6) is fixedly mounted on the outer wall of the inlet end of the box (101) by bolts, and the servo motor (5) is fixedly mounted on the power input end of the worm gear reducer (6) by bolts.
9. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 8, characterized in that: The box (101) is provided with a plurality of support plates (107) in an array inside, and a split sliding bearing (108) is installed at the center of the top of each of the plurality of support plates (107). The rotating shaft (208) is installed in the split sliding bearing (108), and a bearing pressure plate (109) is provided on the top of the split sliding bearing (108). The bearing pressure plate (109) and the top of the support plate (107) are fixed by bolts. A half shaft (104) and a transmission shaft (103) are respectively installed on the inner walls at both ends of (101), and the two ends of the transmission shaft (103) are respectively connected to one end of the rotating shaft (208) and the worm gear reducer (6). The half shaft (104) is connected to the side wall of the outlet end of the box body (101) through a flange and is fixed to the box body (101) with bolts. The other end of the half shaft (104) is connected to the rotating shaft (208) through a rolling bearing.
10. The multi-channel rotary controlled cooling water tank for high-speed wire rod rolling according to claim 4, characterized in that: A spray water pipe (317) is fixedly installed on the inner wall of the cover body (301) close to the box body (101), and spray water interfaces (305) are provided at both ends of the spray water pipe (317), and the spray water interfaces (305) extend out of the top of the cover body (301).
Citation Information
Patent Citations
High -speed wire rod is with full -automatic multi -functional two -sided accuse cold water storage cistern
CN204974763U