Sectional type photovoltaic support cutting device

By introducing a vacuum cleaner mechanism into the photovoltaic bracket cutting device, the problem of dust affecting cutting efficiency and safety is solved, efficient dust absorption and waste collection are achieved, and cutting efficiency and safety are improved.

CN223222544UActive Publication Date: 2025-08-15CHANGZHOU ESSENNO PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202422861409.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-08-15
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

During the cutting process of photovoltaic brackets, the floating of dust affects the cutting efficiency and endangers the safety of operators, and the existing technology has not been effectively solved.

Method used

A segmented photovoltaic bracket cutting device is designed, equipped with a vacuum cleaner mechanism, including an arc-shaped vacuum cleaner shell and an arc-shaped electric slide rail, which is used to absorb dust generated during cutting and collect waste through a dust collector to reduce the diffusion of dust.

Benefits of technology

Effectively prevent dust from affecting cutting efficiency, improve safety, reduce waste cleaning work, and extend the service life of the collection box.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223222544U_ABST
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Abstract

The utility model discloses a sectional type photovoltaic support cutting device, and particularly relates to the technical field of photovoltaic supports, the sectional type photovoltaic support cutting device comprises a cutting table, one side of the cutting table is provided with a dust collection mechanism, the dust collection mechanism comprises a U-shaped plate fixed on one side of the cutting table, the two sides of the U-shaped plate are both provided with limiting plates, the tops of the limiting plates are fixedly provided with supporting frames, and the supporting frames are fixed on the cutting table. An arc-shaped sliding frame is fixedly arranged at the top of the supporting frame, an arc-shaped electric sliding rail is fixedly arranged on one side of the arc-shaped sliding frame, a sliding table is arranged on one side of the arc-shaped electric sliding rail, an arc-shaped dust collection shell is fixedly arranged on one side of the sliding table, and a telescopic pipe is connected to one side of the arc-shaped dust collection shell in a penetrating mode. According to the photovoltaic support cutting device, the dust collection mechanism is arranged, the function of fully absorbing dust generated during photovoltaic support cutting is achieved, and therefore the problems that the cutting efficiency of a photovoltaic support is reduced and the safety of operators is harmed due to the fact that the dust generated during photovoltaic support cutting influences photovoltaic support cutting are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, and more specifically, to a segmented photovoltaic bracket cutting device. Background Art

[0002] Photovoltaic brackets are special brackets designed for placing, installing and fixing solar panels in solar photovoltaic power generation systems. They are generally made of aluminum alloy, carbon steel and stainless steel. Photovoltaic brackets need to be processed using cutting devices during the production process. In the current existing technology, when cutting photovoltaic brackets, these steels are directly cut by cutting machines. During cutting, due to the high-speed rotation of the cutting blade, a large amount of heat is generated after contact with the steel. This heat can easily cause some softer materials to deform, which affects the cutting effect of the photovoltaic bracket.

[0003] According to patent announcement number CN220636512U, a photovoltaic bracket cutting device is disclosed, which includes a workbench, both sides of the top of the workbench are fixedly connected to a connecting seat, the surface of the connecting seat is rotatably connected to a support shaft, one end of the support shaft is fixedly connected to a transmission box to cut steel through a cutting blade, and the water pump draws water in through the water inlet pipe and then draws it out through the water outlet pipe, and cooperates with the atomizing nozzle to spray water at the position of the cutting blade to achieve the function of cooling, thereby avoiding the heat generated by the cutting that easily causes deformation of some softer materials.

[0004] However, in actual use, a certain amount of dust will be generated during the cutting process of the photovoltaic bracket. This dust will float in the air, which will not only affect the cutting of the photovoltaic bracket, thereby reducing the cutting efficiency of the photovoltaic bracket, but also endanger the safety of the operator and environmental hygiene. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a segmented photovoltaic bracket cutting device to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a segmented photovoltaic bracket cutting device, comprising a cutting table, one side of which is provided with a dust collection mechanism;

[0007] The dust suction mechanism includes a U-shaped plate fixed to one side of the cutting table, limit plates are provided on both sides of the U-shaped plate, a support frame is fixed on the top of the limit plate, an arc slide is fixed on the top of the support frame, an arc electric slide is fixed on one side of the arc slide, a slide is provided on one side of the arc electric slide, an arc dust suction shell is fixed on one side of the slide, a telescopic tube is connected through one side of the arc dust suction shell, a dust collecting box is passed through one end of the telescopic tube, a sieve plate is fixed on the inner wall of the dust collecting box, a dust collecting box is provided on the rear side of the sieve plate, the dust collecting box is slidably connected to the dust collecting box, a door panel is hinged on one side of the dust collecting box, an air pump is provided on the front side of the dust collecting box, and the output end of the air pump is connected through the dust collecting box.

[0008] As a further description of the above technical solution:

[0009] Two electric push rods are provided on one side of the support frame, and the two electric push rods are fixedly connected to the limit plate. A horizontal plate is fixed on the top of the two electric push rods, and a bracket is fixed on the top of the horizontal plate. A rotating shaft is rotatably connected between the two brackets.

[0010] As a further description of the above technical solution:

[0011] The rotating shaft passes through one of the brackets and extends to one side of the bracket. A servo motor is fixedly provided on the rear side of one of the brackets, and an output end of the servo motor is fixedly connected to the rotating shaft.

[0012] As a further description of the above technical solution:

[0013] A core shaft cylinder is fixedly provided on the outer side of the rotating shaft, and a cutting blade is fixedly provided on the outer side of the core shaft cylinder.

[0014] As a further description of the above technical solution:

[0015] A collection box is provided at the bottom of the U-shaped plate, and a handle is fixedly provided at one side of the collection box.

[0016] As a further description of the above technical solution:

[0017] Two fixing columns are provided on the front side of the collection box. Both of the fixing columns are fixedly connected to the U-shaped plate. A bottom plate is fixedly provided at the bottom of the fixing columns.

[0018] As a further description of the above technical solution:

[0019] A sliding groove is provided on the surface of the bottom plate, and the sliding groove is slidably connected to the collection box.

[0020] Technical effects and advantages of this utility model:

[0021] 1. Compared with the existing technology, the dust collection mechanism is set up. The combined effect of the arc-shaped dust collection shell and the arc-shaped electric slide rail can fully absorb the dust generated when cutting the photovoltaic bracket, preventing the dust from floating around and affecting the cutting efficiency of the photovoltaic bracket and endangering the safety of the operator.

[0022] 2. By setting up a collection box, compared with the existing technology, the excess waste generated when cutting the photovoltaic bracket can be effectively collected into the collection box, reducing the later cleaning of the waste. The collection box moves at the slide to avoid the friction of the collection box directly acting on the ground, thereby increasing the service life of the collection box. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0024] Figure 2 This is a schematic cross-sectional view of the arc-shaped dust collection shell of the present invention.

[0025] Figure 3 This is a schematic diagram of the dust collection box structure of the present utility model.

[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of the rotating shaft of the present invention.

[0027] Figure 5 This is a schematic structural diagram of the collection box of the present utility model.

[0028] The accompanying drawings are marked as follows: 1. Cutting table; 2. U-shaped plate; 3. Support frame; 4. Arc-shaped slide; 5. Arc-shaped electric slide rail; 6. Slide; 7. Arc-shaped dust collection shell; 8. Telescopic tube; 9. Dust collection box; 10. Screen plate; 11. Dust collection box; 12. Door panel; 13. Vacuum pump; 14. Electric push rod; 15. Cross plate; 16. Bracket; 17. Rotating shaft; 18. Servo motor; 19. Mandrel cylinder; 20. Cutting blade; 21. Collection box; 22. Handle; 23. Fixed column; 24. Bottom plate; 25. Slide groove; 26. Limit plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] As attached Figure 1-5 The segmented photovoltaic bracket cutting device shown includes a cutting table 1, and a dust collection mechanism is provided on one side of the cutting table 1;

[0031] The dust suction mechanism includes a U-shaped plate 2 fixed on one side of the cutting table 1, and limit plates 26 are provided on both sides of the U-shaped plate 2. A support frame 3 is fixed on the top of the limit plate 26, and an arc-shaped slide 4 is fixed on the top of the support frame 3. A curved electric slide rail 5 is fixed on one side of the curved slide 4, and a slide 6 is provided on one side of the curved electric slide rail 5. A curved dust suction shell 7 is fixed on one side of the slide 6, and a telescopic tube 8 is connected to one side of the curved dust suction shell 7. A dust box 9 is passed through one end of the telescopic tube 8. A sieve plate 10 is fixed to the inner wall of the dust box 9, and a dust box 11 is provided on the rear side of the sieve plate 10. The dust box 11 is slidably connected to the dust box 9, and a door panel 12 is hinged on one side of the dust box 9. An air pump 13 is provided on the front side of the dust box 9, and the output end of the air pump 13 is connected to the dust box 9.

[0032] In some embodiments, according to Figure 2 、 4 As shown, two electric push rods 14 are provided on one side of the support frame 3, and the two electric push rods 14 are fixedly connected to the limit plate 26. A horizontal plate 15 is fixed on the top of the two electric push rods 14, and a bracket 16 is fixed on the top of the horizontal plate 15. A rotating shaft 17 is rotatably connected between the two brackets 16. Under the action of the electric push rod 14, the cutting blade 20 is moved up and down to cut the photovoltaic bracket.

[0033] In some embodiments, according to Figure 4 As shown, the rotating shaft 17 passes through one of the brackets 16 and extends to one side of the bracket 16 . A servo motor 18 is fixedly provided on the rear side of one of the brackets 16 , and the output end of the servo motor 18 is fixedly connected to the rotating shaft 17 .

[0034] In some embodiments, according to Figure 4 As shown, a core shaft cylinder 19 is fixedly provided on the outside of the rotating shaft 17, and a cutting blade 20 is fixedly provided on the outside of the core shaft cylinder 19. The servo motor 18 drives the rotating shaft 17 to rotate, thereby driving the cutting blade 20 to rotate at high speed, thereby cutting the photovoltaic bracket.

[0035] In some embodiments, according to Figure 1 、 5 As shown, a collecting box 21 is provided at the bottom of the U-shaped plate 2, and a handle 22 is fixedly provided on one side of the collecting box 21. When the collecting box 21 is filled with cut photovoltaic brackets, pulling the handle 22 can drive the collecting box 21 to be pulled out from the slide 25, and then the cutting waste can be centrally processed.

[0036] In some embodiments, according to Figure 5 As shown, two fixing columns 23 are provided on the front side of the collection box 21. The two fixing columns 23 are fixedly connected to the U-shaped plate 2. A bottom plate 24 is fixedly provided at the bottom of the fixing columns 23. The fixing columns 23 can provide support for the U-shaped plate 2, thereby ensuring the normal and smooth operation of the electric push rod 14.

[0037] In some embodiments, according to Figure 1 As shown, a sliding groove 25 is provided on the surface of the bottom plate 24 , and the sliding groove 25 is slidably connected to the collection box 21 . The sliding groove 25 can effectively reduce the friction between the collection box 21 and the bottom plate 24 , thereby increasing the service life of the collection box 21 .

[0038] Working principle of this utility model: Figure 1-5 As shown, first, the photovoltaic bracket is placed on the cutting table 1, and the part of the photovoltaic bracket to be cut is exposed above the U-shaped plate 2, and then the servo motor 18 is started to drive the rotating shaft 17 to rotate, and the rotating shaft 17 drives the core cylinder 19 to rotate, and the core cylinder 19 drives the cutting blade 20 to rotate, and at the same time, the electric push rod 14 is started to drive the cross plate 15 to move up and down, so that the cutting blade 20 performs segmented cutting on the transported photovoltaic bracket, and at the same time, the arc-shaped electric slide rail 5 is started to drive the slide 6 to drive the arc-shaped dust collection shell 7 to move, and at the same time, the vacuum pump 13 is started to absorb the dust generated when the photovoltaic bracket is cut. The dust is sucked into the arc-shaped dust collection shell 7 and then enters the telescopic tube 8 and finally enters the dust collecting box 9. After the filtration of the sieve plate 10, the filtered gas enters the vacuum pump 13 and is discharged. The dust falls into the dust collecting box 11 after sedimentation. After a period of time, the door panel 12 is opened to take out the dust collecting box 11 for post-processing.

[0039] The waste generated when cutting the photovoltaic bracket falls from the U-shaped plate 2 into the collection box 21. When the collection box 21 is full of waste, the cutting is stopped, and then the handle 22 is pulled to pull the full collection box 21 out of the chute 25 to collect and process the cutting waste.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A segmented photovoltaic support cutting device, comprising a cutting table (1), characterized in that: A dust collection mechanism is provided on one side of the cutting table (1); The dust collection mechanism comprises a U-shaped plate (2) fixed on both sides of the cutting table (1), a limit plate (26) is provided on both sides of the U-shaped plate (2), a support frame (3) is fixed on the top of the limit plate (26), an arc-shaped slide (4) is fixed on the top of the support frame (3), an arc-shaped electric slide rail (5) is fixed on one side of the arc-shaped slide rail (4), a slide table (6) is provided on one side of the arc-shaped electric slide rail (5), an arc-shaped dust collection shell (7) is fixed on one side of the slide table (6), and the arc-shaped dust collection shell (7) is fixed on one side of the arc-shaped dust collection shell (7). A telescopic tube (8) is connected to one side of the dust housing (7), and a dust collecting box (9) is provided at one end of the telescopic tube (8). A sieve plate (10) is fixedly provided on the inner wall of the dust collecting box (9), and a dust collecting box (11) is provided on the rear side of the sieve plate (10). The dust collecting box (11) is slidably connected to the dust collecting box (9), and a door panel (12) is hinged to one side of the dust collecting box (9). An air pump (13) is provided on the front side of the dust collecting box (9), and an output end of the air pump (13) is connected to the dust collecting box (9).

2. The segmented photovoltaic bracket cutting device according to claim 1, characterized in that: Two electric push rods (14) are provided on one side of the support frame (3), and the two electric push rods (14) are fixedly connected to the limit plate (26). A horizontal plate (15) is fixedly provided on the top of the two electric push rods (14), and a bracket (16) is fixedly provided on the top of the horizontal plate (15). A rotating shaft (17) is rotatably connected between the two brackets (16).

3. The segmented photovoltaic bracket cutting device according to claim 2, characterized in that: The rotating shaft (17) passes through one of the brackets (16) and extends to one side of the bracket (16). A servo motor (18) is fixedly provided on the rear side of one of the brackets (16). The output end of the servo motor (18) is fixedly connected to the rotating shaft (17).

4. The segmented photovoltaic bracket cutting device according to claim 3, characterized in that: A core shaft cylinder (19) is fixedly provided on the outside of the rotating shaft (17), and a cutting blade (20) is fixedly provided on the outside of the core shaft cylinder (19).

5. The segmented photovoltaic bracket cutting device according to claim 1, characterized in that: A collecting box (21) is provided at the bottom of the U-shaped plate (2), and a handle (22) is fixedly provided on one side of the collecting box (21).

6. The segmented photovoltaic bracket cutting device according to claim 5, characterized in that: Two fixing columns (23) are provided on the front side of the collection box (21), and both of the fixing columns (23) are fixedly connected to the U-shaped plate (2). A bottom plate (24) is fixedly provided at the bottom of the fixing columns (23).

7. The segmented photovoltaic bracket cutting device according to claim 6, characterized in that: A sliding groove (25) is provided on the surface of the bottom plate (24), and the sliding groove (25) is slidably connected to the collection box (21).

Citation Information

Patent Citations

  • Photovoltaic support cutting device

    CN220636512U