Cooling device for electric welding machine

Through the water circulation and air flow structure of the cooling device, the problem of low cooling efficiency of the welding machine is solved, efficient cooling and extended life are achieved, and water resources are saved.

CN223222712UActive Publication Date: 2025-08-15SICHUAN JUNENG HENGTAI METAL STRUCTURE MFG CO LTD
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Patent Information

Application Number
CN202422407329.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The cooling method of existing welding machines is inefficient and is susceptible to environmental temperature, resulting in frequent equipment failures and shortened service life.

Method used

The combined structure of the cold head, cold pipe, heat pipe, heat dissipation bracket, heat dissipation fin, first fan and second fan is adopted to achieve efficient cooling through water circulation and air flow, and precise control is carried out in combination with the temperature controller and the monitor.

Benefits of technology

It improves the working efficiency of the welding machine, extends the service life of the equipment, reduces the probability of failure, and saves water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling device for an electric welding machine, which comprises a shell, the inner bottom wall of the shell is fixedly connected with two racks, the upper surfaces of the racks are jointly and fixedly connected with a heat dissipation plate, the right side surface of the heat dissipation plate is fixedly connected with a cooling pipe, the two ends of the cooling pipe are jointly and fixedly communicated with a cold head, and the cold head is fixedly connected with the right side surface of the heat dissipation plate. A water pump is arranged in the cold head, the outer surface of the cold head fixedly communicates with two heat pipes, and one end of each heat pipe fixedly communicates with a heat dissipation support. Cold water is conveyed into the cold pipe through the water pump in the cold head to cool the heat dissipation plate, the cold water in the cold pipe is changed into hot water, the temperature of air around the heat dissipation plate can be reduced, the air in the shell flows through rotation of the second fan, and therefore the interior of the electric welding machine is cooled, and the service life of the electric welding machine is prolonged. Therefore, the effect of improving the working efficiency of the electric welding machine is achieved, the service life of the electric welding machine is prolonged, and the fault probability of the electric welding machine is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of electric welding guns, and in particular to a cooling device for an electric welding machine. Background Art

[0002] With the rapid development of industrial technology, electric welding machines, as an indispensable and important equipment in the field of metal processing, have a direct impact on production efficiency and product quality due to the stability and reliability of their working performance. Electric welding machines, as an indispensable and important equipment in modern welding technology, have been continuously evolving with the progress of power technology, electronic control technology and materials science. They have become a key tool in many fields such as industrial production, construction, and automobile maintenance.

[0003] During the operation of the electric welder, the high temperature generated by the current passing through the electrode causes the internal components of the welder to bear a huge heat load. Long-term high-temperature operation will not only reduce the working efficiency of the welder, but may also cause equipment failure and even shorten the service life of the equipment. The common cooling methods for electric welders on the market currently mainly use fans and natural air cooling. The efficiency of fans is low and the cooling range is not large. Natural air cooling relies on natural convection heat dissipation of ambient air, with limited effect and easily affected by ambient temperature. To this end, we propose a cooling device for electric welders to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a cooling device for an electric welding machine to solve the problems raised in the above background technology.

[0005] The embodiments of this application adopt the following technical solutions:

[0006] A cooling device for an electric welding machine comprises a shell, an inner bottom wall of the shell is fixedly connected to two frames, the upper surface of each frame is fixedly connected to a heat sink, the right side of the heat sink is fixedly connected to a cold pipe, both ends of the cold pipe are fixedly connected to a cold head, a water pump is provided inside the cold head, the outer surface of the cold head is fixedly connected to two heat pipes, one end of each heat pipe is fixedly connected to a heat dissipation bracket, the inner side wall of the heat dissipation bracket is fixedly connected to a group of heat dissipation fins, four cross brackets are fixedly installed on the outer surface of the heat dissipation bracket, a first fan is fixedly installed on the outer surface of each cross bracket, and a second fan is fixedly installed on the inner side wall of the shell.

[0007] Preferably, a protective shell is fixedly mounted on the right side of the housing, and a group of air vents are opened on the outer surface of the protective shell.

[0008] Preferably, a handle is fixedly connected to the upper surface of the shell, and the outer surface of the handle is provided with anti-slip lines.

[0009] Preferably, a group of iron cores are fixedly connected to the inner bottom wall of the shell, and two primary windings are fixedly connected to the outer surface of each of the iron cores.

[0010] Preferably, a gasket is fixedly connected to the outer surface of each of the iron cores, and two secondary windings are fixedly connected to the outer surface of each of the iron cores.

[0011] Preferably, two electrode interfaces are fixedly mounted on the left side of the shell, and four pads are fixedly connected to the bottom end of the shell.

[0012] Preferably, a temperature controller is fixedly mounted on the upper surface of the housing, a temperature display is fixedly mounted on the outer surface of the temperature controller, and a temperature knob is fixedly mounted on the outer surface of the temperature controller.

[0013] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:

[0014] Firstly, cold water is delivered into the cold pipe through the water pump in the cold head to cool the heat sink. The cold water in the cold pipe becomes hot water, and the temperature of the air around the heat sink will decrease. The rotation of the second fan causes the air in the outer shell to flow, thereby cooling the interior of the welding machine, thereby achieving the effect of increasing the working efficiency of the welding machine. The overall sealing of the outer shell can also isolate the interference of dust on the welding machine, thereby extending the service life of the equipment and reducing the probability of failure of the welding machine.

[0015] Secondly, the hot water in the cold pipe is transported into the heat pipe through the water pump inside the cold head, and the hot water enters the heat dissipation fins through the heat dissipation bracket. Through the cooperation of the first fan and the heat dissipation fins, the heat dissipation fins are cooled, and the hot water in the heat dissipation fins becomes cold water, thereby achieving the effect of water circulation and saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0017] Figure 1 : A schematic diagram of the front structure of the utility model;

[0018] Figure 2 : A schematic diagram of the front cross-section structure of the present utility model;

[0019] Figure 3 : A side structural diagram of the present invention;

[0020] Figure 4 : A schematic diagram of the side sectional structure of the present invention.

[0021] In the figure: 1. Housing; 2. Rack; 3. Heat sink; 4. Cold pipe; 5. Cold head; 6. Heat pipe; 7. Heat sink bracket; 8. Heat sink fins; 9. Cross bracket; 10. First fan; 11. Second fan; 12. Protective shell; 13. Air outlet; 14. Handle; 15. Iron core; 16. Primary winding; 17. Gasket; 18. Secondary winding; 19. Electrode interface; 20. Temperature controller; 21. Temperature display; 22. Temperature knob; 23. Pad. DETAILED DESCRIPTION

[0022] To make the purpose, technical solutions, and advantages of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with the specific embodiments of this application and the corresponding drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0023] The following describes in detail the technical solutions provided by various embodiments of the present application in conjunction with the accompanying drawings.

[0024] See also Figure 1-4 , the utility model provides a technical solution for a cooling device for an electric welding machine:

[0025] The outer surface of the heat dissipation device is fixedly connected to the heat dissipation plate 3, and the upper surface of each heat dissipation plate 3 is fixedly connected to the heat dissipation plate 3. The right side of the heat dissipation plate 3 is fixedly connected to the cold pipe 4. The two ends of the cold pipe 4 are fixedly connected to a cold head 5. A water pump is provided inside the cold head 5. The outer surface of the cold head 5 is fixedly connected to two heat pipes 6. One end of each heat pipe 6 is fixedly connected to a heat dissipation bracket 7. The inner side wall of the heat dissipation bracket 7 is fixedly connected to a group of heat dissipation fins 8. Four cross brackets 9 are fixedly installed on the outer surface of the heat dissipation bracket 7. The outer surface of each cross bracket 9 is fixedly installed with a first fan 10. The inner side wall of the shell 1 is fixedly installed with a second fan 11. Specifically, through the cooperation of the cold pipe 4, the heat pipe 6, the heat dissipation bracket 7, the heat dissipation fins 8, and the first fan 10, hot water is converted into cold water, water can be recycled, and water resources are saved. Through the cooperation of the cold pipe 4, the heat dissipation plate 3, and the second fan 11, the effect of cooling the inside of the shell 1 is achieved, thereby increasing the efficiency of the electric welding machine.

[0026] In this embodiment, a protective shell 12 is fixedly installed on the right side of the shell 1, and a group of air vents 13 are opened on the outer surface of the protective shell 12; a handle 14 is fixedly connected to the upper surface of the shell 1, and the outer surface of the handle 14 is provided with anti-slip grooves; a temperature controller 20 is fixedly installed on the upper surface of the shell 1, and a temperature display 21 is fixedly installed on the outer surface of the temperature controller 20, and a temperature knob 22 is fixedly installed on the outer surface of the temperature controller 20; specifically, by opening the air vent 13, the air in the protective shell 12 is exchanged with the outside world, and by providing the handle 14, it is convenient for the staff to move the device, and through the cooperation of the temperature controller 20, the temperature display 21, and the temperature knob 22, it is convenient for the staff to adjust the temperature of the welding gun;

[0027] In this embodiment, a group of iron cores 15 are fixedly connected to the inner bottom wall of the shell 1, and the outer surface of each iron core 15 is commonly fixedly connected to two primary windings 16; the outer surface of each iron core 15 is commonly fixedly connected to a gasket 17, and the outer surface of each iron core 15 is commonly fixedly connected to two secondary windings 18; two electrode interfaces 19 are fixedly installed on the left side of the shell 1, and four pads 23 are fixedly connected to the bottom end of the shell 1; specifically, capacitors, resistors, rectifiers, circuit boards and other components are provided inside the shell 1, and a transformer is formed by the iron core 15, primary winding 16, gasket 17, and secondary winding 18. Multiple iron cores 15 can prevent the formation of eddy currents, and an electric welder is formed by the components inside the shell 1, the transformer, and the electrode interface 19.

[0028] Working principle: When the cooling device of the electric welding machine is used, the user first turns on the water pump inside the cold head 5, and the hot water in the cold pipe 4 enters the heat pipe 6 through the water pump. The hot water enters the heat dissipation fins 8 through the heat dissipation bracket 7. The first fan 10 on the cross bracket 9 rotates to make the air between the heat dissipation fins 8 flow, thereby cooling the heat dissipation fins 8. The hot water in the heat dissipation fins 8 becomes cold water, and the cold water enters the cold pipe 4 through the heat pipe 6 and the cold head 5 to cool the heat dissipation plate 3. The cold water in the cold pipe 4 becomes hot water, and the temperature of the air around the heat dissipation plate 3 will decrease. The air in the outer casing 1 is circulated by the rotation of the second fan 11, thereby cooling the interior of the electric welding machine.

[0029] It should also be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, commodity, or apparatus that includes a series of elements includes not only those elements but also other elements not explicitly listed, or includes elements inherent to such process, method, commodity, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not exclude the presence of other identical elements in the process, method, commodity, or apparatus that includes the element.

[0030] The foregoing is merely an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should all be included within the scope of the claims of the present application.

Claims

1. A cooling device for an electric welding machine, comprising a housing (1), characterized in that: The inner bottom wall of the shell (1) is fixedly connected to two racks (2), the upper surface of each rack (2) is fixedly connected to a heat sink (3), the right side of the heat sink (3) is fixedly connected to a cold pipe (4), both ends of the cold pipe (4) are fixedly connected to a cold head (5), a water pump is provided inside the cold head (5), the outer surface of the cold head (5) is fixedly connected to two heat pipes (6), one end of each heat pipe (6) is fixedly connected to a heat sink bracket (7), the inner side wall of the heat sink bracket (7) is fixedly connected to a group of heat sink fins (8), the outer surface of the heat sink bracket (7) is fixedly installed with four cross brackets (9), the outer surface of each cross bracket (9) is fixedly installed with a first fan (10), and the inner side wall of the shell (1) is fixedly installed with a second fan (11).

2. A cooling device for an electric welding machine according to claim 1, characterized in that: A protective shell (12) is fixedly mounted on the right side of the housing (1), and a group of air vents (13) are provided on the outer surface of the protective shell (12).

3. A cooling device for an electric welding machine according to claim 1, characterized in that: A handle (14) is fixedly connected to the upper surface of the housing (1), and the outer surface of the handle (14) is provided with anti-slip patterns.

4. A cooling device for an electric welding machine according to claim 1, characterized in that: A group of iron cores (15) are fixedly connected to the inner bottom wall of the housing (1), and two primary windings (16) are fixedly connected to the outer surface of each iron core (15).

5. A cooling device for an electric welding machine according to claim 4, characterized in that: A gasket (17) is fixedly connected to the outer surface of each iron core (15), and two secondary windings (18) are fixedly connected to the outer surface of each iron core (15).

6. A cooling device for an electric welding machine according to claim 1, characterized in that: Two electrode interfaces (19) are fixedly mounted on the left side of the housing (1), and four pads (23) are fixedly connected to the bottom end of the housing (1).

7. A cooling device for an electric welding machine according to claim 1, characterized in that: A temperature controller (20) is fixedly mounted on the upper surface of the housing (1), a temperature display (21) is fixedly mounted on the outer surface of the temperature controller (20), and a temperature knob (22) is fixedly mounted on the outer surface of the temperature controller (20).