Tool for dismantling linear bearing in separation block of separation wheel of cigarette making machine

By designing a combined tooling of hook assembly and pre-tightening bolts, the problem of removing linear bearings in the separation block of the cigarette machine separation wheel is solved, and a safe and effective removal process is achieved, ball damage is avoided and pre-tightening is provided, and maintenance operations are simplified.

CN223222783UActive Publication Date: 2025-08-15CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202422262530.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The prior art is difficult to effectively remove linear bearings in the separation block of the cigarette machine separation wheel, especially without damaging the ball, and traditional methods are difficult to provide sufficient preloading force to prevent loosening.

Method used

A linear bearing removal tool for the separation block of the cigarette machine separation wheel is designed. Using the combination of the hook assembly and the pre-tightening bolt, the linear bearing groove is entered through the elastic deformation of the hook assembly and locked by the pre-tightening bolt, and then tapping the long guide rod to remove the bearing.

Benefits of technology

The safe and effective removal of linear bearings is achieved, avoiding damage to the balls, and providing sufficient preload to prevent loosening, simplifying the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for dismantling a linear bearing in a separation block of a separation wheel of a cigarette making machine, a long guide rod comprises a first section and a second section, a mounting section is arranged between the first section and the second section, and a first limiting plate and a second limiting plate are respectively arranged between the mounting section and the first section and between the mounting section and the second section; the clamping hook assembly comprises a base, two bent arms and two clamping hooks, a penetrating hole is formed in the center of the base, the penetrating hole is arranged in the mounting interval in a sleeved mode and restrained in the mounting interval through a first limiting plate and a second limiting plate, the bent arms extend outwards from the center of the base, and the clamping hooks are arranged at the tail ends of the bent arms and are arranged outwards; the second section is sleeved with the jacking sliding sleeve, and one end of the jacking sliding sleeve abuts against the inner side of the bent arm; the pre-tightening bolt is in threaded connection with the tail end of the second section and used for driving the jacking sliding sleeve to move towards the clamping hook assembly so that the two bent arms of the clamping hook assembly can deform outwards. By utilizing the characteristics of the clamping hook assembly, the problem of dismantling the linear bearing in the separation block is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cigarette machine maintenance, and more specifically to a tool for removing a linear bearing in a separating block of a separating wheel of a cigarette making machine. Background Art

[0002] The separation wheel of a cigarette making machine is an extremely important component of the machine. Its main function is to absorb and transfer the single-length filter-free cigarettes cut in the previous process to the inner and outer separation blocks of the separation wheel assembly. When the separation wheel rotates counterclockwise, the separation blocks move away from each other, completely separating the single-length cigarettes.

[0003] During this process, the separation wheel relies on linear bearing movement.

[0004] Since the separation wheel is a high-frequency moving component, it requires regular maintenance and upkeep. The linear bearing, which serves as the main guide mechanism, needs to be disassembled, replaced or maintained.

[0005] The separation block is a relatively special structure with a flat surface at one end and an inclined surface at the other end. The hole for installing the linear bearing is located in the outer area of the separation block, and due to the performance requirements of the separation block, the end of the linear bearing cannot exceed the surface of the separation block.

[0006] This brings several problems: when using the pulling method to remove the linear bearing, a load-bearing platform needs to be applied on the flat side of the separation block, but there are steps on the flat side of the separation block, which is not easy to use as a load-bearing platform. Therefore, more solutions will use the method of knocking from the other side to remove the linear bearing.

[0007] A groove structure for removal is provided inside the linear bearing. A tooling is designed to remove the linear bearing by knocking, and can provide sufficient pre-tightening force to prevent it from loosening during the knocking process. Utility Model Content

[0008] One purpose of the present utility model is to provide a new technical solution for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine, so as to effectively solve the problems raised in the above-mentioned background technology.

[0009] According to a first aspect of the present invention, a tool for removing a linear bearing in a separating block of a separating wheel of a cigarette making machine is provided, comprising a long guide rod, a hook assembly, a pre-tightening bolt and a tightening sleeve;

[0010] The long guide rod includes a first section and a second section, a mounting section is provided between the first section and the second section, and a first limiting plate and a second limiting plate are provided between the mounting section and the first section and the second section respectively;

[0011] The hook assembly includes a base, two curved arms, and two hooks. A through-hole is provided at the center of the base. The through-hole is sleeved within the installation interval and constrained within the installation interval by the first limiting plate and the second limiting plate. The curved arms extend outward from the center of the base. The hooks are provided at the ends of the curved arms, and the hooks are arranged outward.

[0012] The tightening sleeve is sleeved on the second section, and one end of the tightening sleeve is against the inner side of the bent arm; the pre-tightening bolt is threadedly connected to the end of the second section and is used to drive the tightening sleeve to move toward the hook assembly so that the two bent arms of the hook assembly are deformed outward.

[0013] Optionally, according to the linear bearing removal tooling in the separation block of the separation wheel of the cigarette making machine described in the utility model, the tightening sleeve includes a force transmission sleeve and a support sleeve, the force transmission sleeve is slender, and the outer peripheral surface of the support sleeve is an arc surface with an arc transition, the support sleeve and the force transmission sleeve are connected together, and the support sleeve is arranged between the two curved arms of the hook assembly.

[0014] Optionally, according to the tooling for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine described in the present invention, the hook assembly is an integrally formed structure.

[0015] Optionally, according to the tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine described in the utility model, the material of the hook assembly is spring steel.

[0016] Optionally, according to the tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine described in the utility model, the force transmission sleeve and the support sleeve are an integrally formed structure.

[0017] Optionally, according to the tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine described in the utility model, the length ratio of the force transmission sleeve to the support sleeve is greater than 4:1.

[0018] Optionally, according to the tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine described in the utility model, the end of the second section is a knocking end.

[0019] Optionally, according to the tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine of the present invention, the first section and the second section are an integral structure, and the diameter of the first section is greater than the diameter of the second section.

[0020] Optionally, according to the tooling for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine described in the utility model, the tightening sleeve and the long guide rod are both made of steel.

[0021] Optionally, according to the tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine described in the utility model, the first limiting plate and the second limiting plate are connected to the long guide rod by welding.

[0022] The present invention has substantial features and progress over the prior art. Specifically, the present invention utilizes the characteristics of the hook assembly to design the tooling, utilizes the elasticity of the hook assembly to first insert the linear bearing, and when the hook is stuck in the groove, the sliding sleeve is tightened from the reverse operation to lock the hook assembly, and finally the long guide rod is knocked to remove the linear bearing, thereby solving the problem of removing the linear bearing in the separation block.

[0023] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

[0025] Figure 1 The utility model is a schematic structural diagram of a tool for removing a linear bearing in a separating block of a separating wheel of a cigarette making machine.

[0026] Figure 2 The utility model is a structural schematic diagram of the use state of the linear bearing removal tool in the separation block of the separation wheel of the cigarette making machine.

[0027] Figure 3 It is a structural schematic diagram of the separation block in the utility model.

[0028] Description of reference numerals:

[0029] 1-long guide rod; 2-first limit plate; 3-second limit plate; 4-hook assembly; 5-preload bolt; 6-tightening sleeve; 7-linear bearing; 8-groove; 9-separation block;

[0030] 11-first section; 12-second section; 41-base; 42-bend arm; 43-hook; 61-force transmission sleeve; 62-support sleeve. DETAILED DESCRIPTION

[0031] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention.

[0032] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses.

[0033] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0034] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0035] like Figure 1-Figure 3 As shown, a tool for removing the linear bearing in the separation block of the separation wheel of a cigarette making machine includes a long guide rod 1, a first limit plate 2, a second limit plate 3, a hook assembly 4, a pre-tightening bolt 5 and a tightening sleeve 6.

[0036] The long guide rod 1 includes a first section 11 and a second section 12 that are continuously arranged. The first limiting plate 2 and the second limiting plate 3 are arranged in the transition area between the first section 11 and the second section 12. The installation area of the hook assembly 4 is between the first limiting plate 2 and the second limiting plate 3.

[0037] In this solution, the end of the second section 12 is a striking end, the first section 11 and the second section 12 are an integrated structure, the diameter of the first section 11 is larger than the diameter of the second section 12, and the first limiting plate 2 and the second limiting plate 3 are connected to the long guide rod 1 by welding.

[0038] The hook assembly 4 includes a base 41, two bent arms 42 and two hooks 43. A through hole is set at the center of the base 41, and the through hole is set in the installation interval. The base 41 is constrained in the installation interval by the first limit plate 2 and the second limit plate 3. The bent arm 42 extends outward from the center of the base 41, and the hook 43 is set at the terminal end of the bent arm 42. The hook 43 is set outward to clamp the groove 8 on the inner wall of the linear bearing 7.

[0039] In this solution, the hook assembly 4 is an integrally formed structure. The material of the hook assembly 4 is spring steel. The base 41 and the bent arm 42 of the hook assembly 4 are both made of spring steel with a thickness of more than 1 cm. On the one hand, it provides good elastic deformation ability, and on the other hand, it can prevent cracking during knocking.

[0040] The tightening sleeve 6 includes a force transmission sleeve 61 and a support sleeve 62. The force transmission sleeve 61 is slender, and the support sleeve 62 is an arc surface with an arc transition on the outer circumference. The support sleeve 62 and the force transmission sleeve 61 are connected together, and the support sleeve 62 is arranged between the two bent arms 42 of the hook assembly 4; the force transmission sleeve 61 and the support sleeve 62 are an integrally formed structure, and the length ratio of the force transmission sleeve 61 to the support sleeve 62 exceeds 4:1.

[0041] The pre-tightening bolt 5 is installed at the end of the second section 12. The end of the second section 12 is provided with an external thread. The pre-tightening bolt 5 is screwed on the external thread. The pre-tightening bolt 5 is used to drive the tightening sleeve 6 to move toward the hook assembly 4. The support sleeve 62 is used to drive the two bent arms 42 of the hook assembly 4 to deform outward.

[0042] The tightening sliding sleeve 6 and the long guide rod 1 are both made of steel, which provides sufficient rigidity, is not easy to deform, and is resistant to knocking.

[0043] Working principle description:

[0044] When the linear bearing 7 needs to be taken out, the linear bearing 7 is placed in a suitable position so that it is flat, with the installation port side of the linear bearing 7 facing downward and the inclined side of the separation block 9 facing upward.

[0045] First, loosen the pre-tightening bolt 5, push the sliding sleeve 6 away from the hook assembly 4, and insert the tooling from bottom to top. The bent arm 42 of the hook assembly 4 is slightly deformed by the inner wall of the linear bearing 7 and smoothly enters the interior of the linear bearing. When passing through the groove 8, the hook assembly 4 recovers its deformation and enters the groove 8. The operator can hear a click and then stop.

[0046] Then screw in the pre-tightening bolt 5 to move the tightening sleeve 6 forward. The outer wall of the supporting sleeve 62 at the front end of the tightening sleeve 6 contacts and squeezes the bent arm 42 , so that the hook 43 is tightly pressed into the groove 8 .

[0047] Then tap the end of the second section 12 of the long guide rod 1 to remove the linear bearing 7.

[0048] After taking it out, loosen the pre-tightening bolt 5 to reset it and fully remove the linear bearing 7.

[0049] The advantage of using a hook structure is that linear bearings are different from other bearings. They have several rows of balls inside. Compared with some annular structures, the hook structure can avoid the balls, prevent damage to the balls, and reduce bearing damage.

[0050] Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art will appreciate that the above examples are for illustration only and are not intended to limit the scope of the present invention. Those skilled in the art will appreciate that modifications may be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine, characterized in that: It includes a long guide rod, a hook assembly, a pre-tightening bolt and a tightening sleeve; The long guide rod includes a first section and a second section, a mounting section is provided between the first section and the second section, and a first limiting plate and a second limiting plate are provided between the mounting section and the first section and the second section respectively; The hook assembly includes a base, two curved arms, and two hooks. A through-hole is provided at the center of the base. The through-hole is sleeved within the installation interval and constrained within the installation interval by the first limiting plate and the second limiting plate. The curved arms extend outward from the center of the base. The hooks are provided at the ends of the curved arms, and the hooks are arranged outward. The tightening sleeve is sleeved on the second section, and one end of the tightening sleeve is against the inner side of the bent arm; the pre-tightening bolt is threadedly connected to the end of the second section and is used to drive the tightening sleeve to move toward the hook assembly so that the two bent arms of the hook assembly are deformed outward.

2. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 1, characterized in that: The tightening sleeve includes a force transmission sleeve and a support sleeve. The force transmission sleeve is slender, and the outer peripheral surface of the support sleeve is an arc surface with an arc transition. The support sleeve and the force transmission sleeve are connected together, and the support sleeve is arranged between the two curved arms of the hook assembly.

3. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 1, characterized in that: The hook assembly is an integrally formed structure.

4. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 1, characterized in that: The hook assembly is made of spring steel.

5. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 2, characterized in that: The force transmission sleeve and the support sleeve are an integrally formed structure.

6. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 5, characterized in that: The length ratio of the force transmission sleeve to the support sleeve is greater than 4:

1.

7. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 6, characterized in that: The end of the second section is a striking end.

8. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 7, characterized in that: The first section and the second section are an integral structure, and a diameter of the first section is larger than a diameter of the second section.

9. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 8, characterized in that: The tightening sliding sleeve and the long guide rod are both made of steel.

10. The tool for removing the linear bearing in the separating block of the separating wheel of a cigarette making machine according to claim 9, characterized in that: The first limiting plate and the second limiting plate are connected to the long guide rod by welding.