Servo profiling tracking trimming mechanism

Abstract

The utility model relates to a servo profiling tracking trimming mechanism which comprises a trimming device, an X-axis driving assembly and a Z-axis driving assembly. The trimming device comprises a high-speed motor, an axial profiling wheel, a radial profiling wheel and a trimming cutter; the axial profiling wheel is arranged on a high-speed motor shell in a relatively rotatable mode, the radial profiling wheel is arranged on a motor main shaft of the high-speed motor in a relatively rotatable mode, the trimming cutter is fixedly arranged on the motor main shaft, the motor main shaft drives the trimming cutter to rotate, and the trimming cutter is located between the axial profiling wheel and the radial profiling wheel. And the axial profiling wheel, the radial profiling wheel and the trimming cutter are coaxially matched with one another at different speeds. According to the trimming mechanism, the axial profiling wheel and the radial profiling wheel are arranged on the high-speed motor, and the two profiling wheels are coaxially matched with the trimming cutter at different speeds, so that the corners of the front end and the rear end of the plate can be effectively positioned, and trimming machining of the four corners of the front end and the rear end of the plate can be completed through one high-speed motor.

Description

Technical Field

[0001] The utility model relates to the technical field of plate trimming, in particular to a servo profiling tracking trimming mechanism. Background Art

[0002] Plate trimming requires processing of the plate edges and corners. Traditional equipment requires two trimming motors. Each or four trimming motors drives the matching trimming tool to rotate, thereby trimming the front and back ends of the plate.

[0003] Chinese Patent No. 2014208553959 discloses a two-speed automatic control profiling and rounding device for an edge banding machine, which specifically discloses: it includes a base, a side leaning wheel mounted on the base, a profiling motor, a rounding knife, upper and lower leaning wheels, and an adjustment mechanism for adjusting the position of the profiling motor, wherein: the base includes a motor mounting portion for mounting the motor and a side leaning wheel motor mounting portion for mounting the side leaning wheel, the side leaning wheel motor mounting portion is integrally arranged at the front end of the motor mounting portion; the side leaning wheel is fixed to the above-mentioned side leaning wheel motor mounting portion; the profiling motor is slidably mounted on the above-mentioned motor mounting portion, and a sliding mechanism is provided on the motor mounting portion and the profiling motor; the rounding knife is mounted on the end of the profiling motor shaft and is located outside the above-mentioned side leaning wheel. Among them, the side support wheel is a component for positioning the side of the plate. The positioning function of the side support wheel enables the filleting knife to accurately process the plate; but the side support wheel in this patent is a fixed setting, and the side support wheel cannot be positioned 360°, resulting in the filleting equipment being able to only fillet the front or rear end of the plate, so two sets of filleting equipment are required to complete the filleting of the front and rear ends of the plate; in addition, the side support wheel is a fixed setting, so when processing the plate, the side support wheel will drag on the side of the plate, causing scratches on the side of the plate, which directly affects the production quality of the plate.

[0004] Therefore, it is necessary to further improve the existing plate trimming equipment. Utility Model Content

[0005] The purpose of the utility model is to provide a servo profiling tracking trimming mechanism, which arranges two axial and radial profiling wheels on a high-speed motor, and the two profiling wheels cooperate with the trimming tool coaxially but at different speeds, thereby effectively positioning the edges and corners of the front and rear ends of the plate, so that the trimming processing of the four edges and corners of the front and rear ends of the plate can be completed by a high-speed motor.

[0006] The purpose of this utility model is achieved in this way:

[0007] A servo profiling and tracking trimming mechanism comprises a trimming device for trimming the edges and corners of a plate, an X-axis driving assembly for driving the trimming device to move along the X-axis direction, and a Z-axis driving assembly for driving the trimming device to move along the Z-axis direction. The trimming device, the X-axis driving assembly, and the Z-axis driving assembly are respectively arranged on a machine body; the trimming device comprises a high-speed motor, an axial profiling wheel, a radial profiling wheel, and a trimming tool. The axial profiling wheel acts axially on the plate, the radial profiling wheel acts radially on the plate, and the trimming tool trims the plate; the axial profiling wheel is relatively rotatably arranged on the high-speed motor housing, the radial profiling wheel is relatively rotatably arranged on the motor spindle of the high-speed motor, the trimming tool is fixedly arranged on the motor spindle, and the motor spindle drives the trimming tool to rotate. The trimming tool is located between the axial profiling wheel and the radial profiling wheel, and the axial profiling wheel, the radial profiling wheel, and the trimming tool are coaxially matched with each other at different speeds.

[0008] An axial profiling wheel adjusting nut is provided between the high-speed motor housing and the axial profiling wheel. The axial profiling wheel and the axial profiling wheel adjusting nut are assembled with each other through the axial profiling bearing. The axial profiling wheel adjusting nut is provided with an axial adjustment internal thread assembled with the high-speed motor housing. The axial profiling wheel adjusting nut drives the axial profiling wheel to move axially on the high-speed motor housing to adjust the relative position between the axial profiling wheel and the trimming tool.

[0009] The trimming tool is fixed to the motor main shaft through a tool locking nut, an avoidance groove is provided on the axial profiling wheel, the trimming tool is relatively rotatably arranged inside the avoidance groove, and the cutting edge of the trimming tool is exposed in the avoidance groove; the radial profiling wheel is assembled on the motor main shaft through a radial profiling bearing.

[0010] The radial profiling wheel is provided with a weight-reducing portion and a solid portion. The weight-reducing portion is a plurality of hollowed-out portions centrally arranged on the same side of the radial profiling wheel. The center of the radial profiling wheel is located between the weight-reducing portion and the solid portion. The solid portion is kept below the weight-reducing portion under the action of gravity, so that when the motor shaft of the high-speed motor is running, the radial profiling wheel does not rotate with the motor shaft.

[0011] The servo profiling and trimming mechanism also includes an X-axis slide, a Z-axis slide, and a Y-axis drive assembly for driving the trimming device to move along the Y-axis direction. The X-axis drive assembly is arranged between the X-axis slide and the machine body, and the Z-axis drive assembly is arranged between the X-axis slide and the Z-axis slide. Two or more sets of trimming devices are arranged on the Z-axis slide, and two or more sets of Y-axis drive assemblies are arranged between the Z-axis slide and the corresponding trimming devices. The trimming devices correspond to the Y-axis drive assemblies one by one; the Y-axis drive assembly drives the corresponding trimming device to move to the processing position or the non-processing position, and the trimming device that moves to the processing position performs trimming processing on the plate.

[0012] An X-axis elastic buffer assembly and a Z-axis elastic buffer assembly are provided between the Z-axis slide and the X-axis slide. The X-axis elastic buffer assembly elastically buffers the X-axis movement of the trimming device, and the Z-axis elastic buffer assembly elastically buffers the Z-axis movement of the trimming device.

[0013] This servo profiling tracking and trimming mechanism also includes a Z-axis floating bracket, and the trimming device is arranged on the Z-axis floating bracket; the Z-axis elastic buffer component is arranged between the Z-axis slide and the Z-axis floating bracket, and the Z-axis elastic buffer component includes a first Z-axis profiling spring and a second Z-axis profiling spring respectively arranged between the Z-axis slide and the Z-axis floating bracket; when the trimming device is subjected to a force in the Z-axis direction, the first Z-axis profiling spring or the second Z-axis profiling spring is compressed to generate a Z-axis buffer force.

[0014] The servo profiling tracking trimming mechanism also includes an X-axis floating bracket, a trimming device is arranged on the X-axis floating bracket, and a Y-axis drive assembly is arranged between the trimming device and the X-axis floating bracket; an X-axis elastic buffer assembly is arranged between the Z-axis floating bracket and the X-axis floating bracket, and the X-axis elastic buffer assembly includes a first X-axis profiling spring and a second X-axis profiling spring respectively arranged between the Z-axis floating bracket and the X-axis floating bracket; when the trimming device is subjected to a force in the X-axis direction, the first X-axis profiling spring or the second X-axis profiling spring is compressed to generate an X-axis buffer force.

[0015] The trimming method of the servo profiling and tracking trimming mechanism comprises the following steps:

[0016] Step 1: The plate is conveyed along the positive direction of the X-axis on the conveyor line, and the center of the trimming device is at the initial position. The control system detects the moving speed V1 of the plate through the encoder on the conveyor line. The control system obtains the moving speed V1 of the plate and calculates the conveying position of the plate. When the front side of the plate exceeds the center of the trimming device by a distance d1, the X-axis drive assembly drives the trimming device to move along the positive direction of the X-axis at a moving speed V1, and the Z-axis drive assembly drives the trimming device to move downward along the Z-axis until the radial profiling wheel contacts the top front end of the plate. At this time, the center of the trimming device is at the first trimming position, and the trimming tool trims the top front end of the plate.

[0017] Step 2: The X-axis drive assembly drives the trimming device to move along the positive direction of the X-axis at a moving speed V2, where V2 > V1; when the center of the trimming device exceeds the front side of the plate by a distance d2, the center of the trimming device is located at the second trimming position, the X-axis drive assembly drives the trimming device to move along the positive direction of the X-axis at a moving speed V1, and the Z-axis drive assembly drives the trimming device to move downward along the Z-axis, the radial profiling wheel contacts the front side of the plate, and the trimming tool trims the front side of the plate;

[0018] Step 3: When the center of the trimming device exceeds the bottom of the plate by a distance d3, the center of the trimming device is located at the third trimming position, and the X-axis drive assembly drives the trimming device to move in the opposite direction of the X-axis at a moving speed V3. The radial profiling wheel contacts the front end of the bottom of the plate, and the trimming tool trims the front end of the bottom of the plate;

[0019] Step 4: When the front side of the plate exceeds the center of the trimming device by a distance d4, the center of the trimming device is located at the fourth trimming position, and the trimming process of the front end of the plate 1 is completed;

[0020] Step 5: The plate continues to be transported along the positive direction of the X-axis; when the center of the trimming device exceeds the rear side of the plate by a distance d5, the center of the trimming device is located at the fifth trimming position, and the X-axis drive assembly drives the trimming device to move along the reverse direction of the X-axis at a moving speed of V4. The radial profiling wheel contacts the bottom rear end of the plate, and the trimming tool trims the bottom rear end of the plate;

[0021] Step 6: When the rear side of the plate exceeds the center of the trimming device by a distance d6, the center of the trimming device is located at the sixth trimming position, the X-axis drive assembly drives the trimming device to move along the positive direction of the X-axis at a moving speed V1, and the Z-axis drive assembly drives the trimming device to move upward along the Z-axis. The radial profiling wheel contacts the rear side of the plate, and the trimming tool trims the rear side of the plate;

[0022] Step 7: When the center of the trimming device is higher than the top rear end of the plate by a distance d7, the center of the trimming device is located at the seventh trimming position, and the X-axis drive assembly drives the trimming device to move along the positive direction of the X-axis at a moving speed of V5, V5>V1, and the radial profiling wheel contacts the top rear end of the plate, and the trimming tool trims the top rear end of the plate;

[0023] Step 8: When the center of the trimming device exceeds the distance d8 from the rear side of the plate, the center of the trimming device is located at the eighth trimming position, and the Z-axis drive assembly drives the trimming device to move upward along the Z-axis to the completion position. The radial profiling wheel and the trimming tool leave the top rear end of the plate, thereby completing the trimming process of the front and rear ends of a plate; the above steps are then repeated to perform trimming on the next plate.

[0024] The length of the plate is L;

[0025] When L>d4+d5, the Z-axis drive assembly drives the trimming device to move downward along the Z-axis from the fourth trimming position to the first avoidance position, then the X-axis drive assembly drives the trimming device to move in the opposite direction of the X-axis from the first avoidance position to the second avoidance position, and then the Z-axis drive assembly drives the trimming device to move upward along the Z-axis from the second avoidance position to the fifth trimming position;

[0026] When L≤d4+d5, the X-axis driving assembly drives the trimming device to move from the third trimming position to the sixth trimming position.

[0027] The beneficial effects of the utility model are as follows:

[0028] This servo-based profiling and trimming mechanism utilizes axial and radial profiling wheels mounted on high-speed motors. These wheels, coaxial with the trimming tool, operate at different speeds, effectively positioning the front and rear corners of the sheet metal. The axial and radial profiling wheels are independently rotatable, enabling 360-degree positioning. This allows a single high-speed motor to complete the trimming of all four corners. This servo-based profiling and trimming mechanism offers high trimming efficiency, high quality, relatively small footprint, and low manufacturing costs.

[0029] A Z-axis elastic buffer assembly and an X-axis elastic buffer assembly are provided between the X-axis slide and the trimming device, which can enable the trimming device to obtain elastic buffering when subjected to external forces in the X-axis direction and the Z-axis direction. At the same time, the axial profiling wheel can be axially close to the side of the plate, and the radial profiling wheel can be radially close to the top, end face and bottom of the plate. The trimming tool is effectively positioned relative to the plate, and the plate can be prevented from offsetting relative to the trimming tool during trimming, thereby improving the processing accuracy.

[0030] There are more than two sets of trimming devices on the X-axis slide. Each set of trimming devices is driven to the processing position and the non-processing position by the corresponding Y-axis drive component, so as to switch the appropriate trimming device to trim the plate, reduce the operation of replacing the trimming tools, reduce the standby time of the equipment, improve the processing efficiency of the equipment, and reduce the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the working state of the servo profiling tracking trimming mechanism according to one embodiment of the present invention.

[0032] Figure 2 This is an exploded schematic diagram of a trimming device according to an embodiment of the present invention.

[0033] Figure 3 and Figure 4 They are three-dimensional schematic diagrams of different orientations of the servo profiling tracking trimming mechanism of an embodiment of the present invention.

[0034] Figure 5 This is a side view of a servo profiling and trimming mechanism according to an embodiment of the present invention.

[0035] Figure 6 This is an assembly diagram of a trimming device according to one embodiment of the present invention.

[0036] Figure 7 This is a partial three-dimensional cross-sectional view of a trimming device according to an embodiment of the present invention.

[0037] Figure 8This is a three-dimensional cross-sectional view of a servo profiling and trimming mechanism according to an embodiment of the present invention.

[0038] Figure 9 This is a three-dimensional cross-sectional view of an axial contour wheel adjusting nut according to an embodiment of the present invention.

[0039] Figure 10 This is a partial cross-sectional diagram of a trimming device according to an embodiment of the present invention.

[0040] Figures 11-20 They are respectively schematic diagrams of local trajectories of the trimming processing of the trimming device according to one embodiment of the present utility model.

[0041] Figure 21 This is a schematic diagram of the overall trajectory of the trimming process of the trimming device according to one embodiment of the present invention.

[0042] Figure 22 This is a schematic diagram of the overall trajectory of the trimming process of a trimming device according to another embodiment of the present invention. DETAILED DESCRIPTION

[0043] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0044] See also Figures 1-10 The servo profiling and trimming mechanism involved in this embodiment includes a trimming device 2 for trimming the edges and corners of a plate 1, an X-axis driving assembly for driving the trimming device 2 to move along the X-axis direction, and a Z-axis driving assembly for driving the trimming device 2 to move along the Z-axis direction. The trimming device 2, the X-axis driving assembly, and the Z-axis driving assembly are respectively arranged on a machine body 10; the trimming device 2 includes a high-speed motor 3, an axial profiling wheel 4, a radial profiling wheel 5, and a trimming tool 20. The axial profiling wheel 4 acts axially on the plate 1, and the radial profiling wheel 5 acts radially on the plate 1, a trimming tool 20 trims the plate 1. An axial profiling wheel 4 is rotatably mounted on the housing of the high-speed motor 3 via an axial profiling bearing 7. A radial profiling wheel 5 is rotatably mounted on the motor spindle 6 of the high-speed motor 3 via a radial profiling bearing 8. The trimming tool 20 is fixedly mounted on the motor spindle 6, which drives the trimming tool 20 to rotate. The trimming tool 20 is positioned between the axial profiling wheel 4 and the radial profiling wheel 5. The axial profiling wheel 4, the radial profiling wheel 5, and the trimming tool 20 are coaxially coupled but rotate at different speeds. When the trimming device 2 trims the plate 1, the motor spindle 6 rotates at high speed, and the axial profiling wheel 4 and the radial profiling wheel 5 do not rotate synchronously. Instead, the axial profiling wheel 4 and the radial profiling wheel 5 roll on the plate 1 for positioning, and the axial profiling wheel 4 and the radial profiling wheel 5 rotate around their respective bearings.

[0045] This servo-type profiling and trimming mechanism utilizes an axial profiling wheel 4 and a radial profiling wheel 5, each mounted on a high-speed motor 3. These wheels are coaxially coupled to a trimming tool 20 but operate at different speeds. This allows for effective positioning of the front and rear corners of a sheet of material 1. The axial and radial profiling wheels 4 and 5 are independently rotatable, enabling 360-degree positioning. This allows a single high-speed motor 3 to complete the trimming of all four corners of the sheet of material 1. This servo-type profiling and trimming mechanism offers high trimming efficiency, high quality, relatively small footprint, and low manufacturing costs.

[0046] An axial profiling wheel adjusting nut 21 is provided between the housing of the high-speed motor 3 and the axial profiling wheel 4. The axial profiling wheel 4 is assembled on the high-speed motor 6 through the axial profiling wheel adjusting nut 21. The axial profiling wheel 4 is assembled with the axial profiling wheel adjusting nut 21 through the axial profiling bearing 7. The axial profiling wheel adjusting nut 21 is provided with an axial adjustment internal thread 22 which is assembled with the housing of the high-speed motor 3 (an external thread is provided on the front end cover of the housing of the high-speed motor 3, and the axial profiling wheel adjusting nut 21 is threadedly connected to the front end cover). The axial profiling wheel adjusting nut 21 drives the axial profiling wheel 4 to rotate on the housing of the high-speed motor 3. The axial profiling wheel 4 can move axially relative to the high-speed motor 3, so as to adjust the relative position between the axial profiling wheel 4 and the trimming tool 20; when the axial profiling wheel adjusting nut 21 is in a locked state, the axial profiling wheel 4 can rotate relative to the high-speed motor 3, and the axial profiling wheel 4 cannot move axially relative to the high-speed motor 3; when the axial profiling wheel adjusting nut 21 is in an unlocked state, the axial profiling wheel adjusting nut 21 can move axially relative to the high-speed motor 3, and the axial profiling wheel 4 moves axially with the axial profiling wheel adjusting nut 21 to adjust the axial position of the axial profiling wheel 4 relative to the high-speed motor 3, and then adjust the axial distance between the trimming tool 20 and the axial profiling wheel 4.

[0047] See also Figure 9 The axial contour wheel adjustment nut 21 is provided with a radially extending locking slot 50 and a fastener (not shown) for locking and loosening the locking slot 50. The locking slot 50 has an open and closed state. When the fastener is tightened on the locking slot 50, the locking slot 50 is in the closed state, and the axial contour wheel adjustment nut 21 is fixed relative to the high-speed motor 3. When the fastener is loosened on the locking slot 50, the locking slot 50 is in the open state, and the axial contour wheel adjustment nut 21 can be axially adjusted relative to the high-speed motor 3. The axial contour wheel adjustment nut 21 is provided with a fixing screw hole 51 on one side of the locking slot 50. The fastener is a bolt, which is screwed into the fixing screw hole 51 from the other side of the locking slot 50 to lock the locking slot 50.

[0048] The trimming tool 20 is fixed to the motor spindle 6 by a tool locking nut 25. An avoidance groove 26 is provided on the axial profiling wheel 3. The trimming tool 20 is relatively rotatably arranged inside the avoidance groove 26, and the cutting edge 27 on the trimming tool 20 is exposed in the avoidance groove 26; the radial profiling wheel 5 is assembled on the motor spindle 6 through the radial profiling bearing 8; the cutting edge 27 of the trimming tool 20 is exposed in the annular gap between the axial profiling wheel 4 and the radial profiling wheel 5.

[0049] The radial profiling wheel 5 is provided with a weight-reducing portion 23 and a solid portion 24. The weight-reducing portion 23 is a series of hollowed-out portions centrally located on the same side of the radial profiling wheel 5. The center of the radial profiling wheel 5 is located between the weight-reducing portion 23 and the solid portion 24. Gravity holds the solid portion 24 below the weight-reducing portion 23, preventing the radial profiling wheel 5 from rotating with the motor shaft 6 of the high-speed motor 3. The weight-reducing portion 23 and the solid portion 24 are arranged on different sides of the radial profiling wheel 5, with the center of the radial profiling wheel 5 as the boundary. This results in an uneven weight distribution on the radial profiling wheel 5, allowing the radial profiling wheel 5 to remain stationary while the motor shaft 6 rotates.

[0050] The servo profiling and trimming mechanism also includes an X-axis slide 9, a Z-axis slide 34, and a Y-axis drive assembly for driving the trimming device 2 to move along the Y-axis direction. The X-axis drive assembly is arranged between the X-axis slide 9 and the machine body 10, and the Z-axis drive assembly is arranged between the X-axis slide 9 and the Z-axis slide 34. Two sets (or more than three sets) of trimming devices 2 are arranged on the Z-axis slide 34, and more than two sets of Y-axis drive assemblies are arranged between the Z-axis slide 34 and the corresponding trimming devices 2. The trimming devices 2 correspond to the Y-axis drive assemblies one by one; the Y-axis drive assembly drives the corresponding trimming device 2 to move to the processing position or the non-processing position, and the trimming device 2 that moves to the processing position performs trimming processing on the plate 1. There are more than two sets of trimming devices 2 on the X-axis slide 9. Each set of trimming devices 2 is driven to the processing position and the non-processing position by the corresponding Y-axis drive component, so as to switch the appropriate trimming device 2 to perform trimming processing on the plate 1, reducing the operation of replacing the trimming tool, reducing the standby time of the equipment, improving the processing efficiency of the equipment, and reducing the labor intensity of workers.

[0051] An X-axis elastic buffer assembly and a Z-axis elastic buffer assembly are provided between the Z-axis slide 34 and the X-axis slide 9 . The X-axis elastic buffer assembly elastically buffers the X-axis movement of the trimming device 2 , and the Z-axis elastic buffer assembly elastically buffers the Z-axis movement of the trimming device 2 .

[0052] This servo profiling tracking and trimming mechanism also includes a Z-axis floating bracket 36, and the trimming device 2 is arranged on the Z-axis floating bracket 36; the Z-axis elastic buffer component is arranged between the Z-axis slide 34 and the Z-axis floating bracket 36, and the Z-axis elastic buffer component includes a first Z-axis profiling spring 16 and a second Z-axis profiling spring 17 respectively arranged between the Z-axis slide 34 and the Z-axis floating bracket 36; when the trimming device 2 is subjected to a force in the Z-axis direction, the first Z-axis profiling spring 16 or the second Z-axis profiling spring 17 is compressed to generate a Z-axis buffer force.

[0053] The servo profiling tracking trimming mechanism also includes an X-axis floating bracket 40, the trimming device 2 is arranged on the X-axis floating bracket 40, and the Y-axis drive assembly is arranged between the trimming device 2 and the X-axis floating bracket 40; the X-axis elastic buffer assembly is arranged between the Z-axis floating bracket 36 and the X-axis floating bracket 40, and the X-axis elastic buffer assembly includes a first X-axis profiling spring 13 and a second X-axis profiling spring 52 respectively arranged between the Z-axis floating bracket 36 and the X-axis floating bracket 40; when the trimming device 2 is subjected to an X-axis direction force, the first X-axis profiling spring 13 or the second X-axis profiling spring 52 is compressed to generate an X-axis buffer force; an X-axis profiling guide rail assembly is provided between the Z-axis floating bracket 36 and the X-axis floating bracket 40, and the X-axis profiling guide rail assembly includes an X-axis profiling slider 41 arranged on the Z-axis floating bracket 36, and an X-axis profiling slide rail 42 arranged on the X-axis floating bracket 40, and the X-axis profiling slider 41 and the X-axis profiling slide rail 42 are slidably engaged. A Y-axis guide rail assembly is provided between the trimming device 2 and the X-axis floating bracket 40, and the Y-axis guide rail assembly includes a Y-axis slider 43 and a Y-axis slide rail 18. The Y-axis slider 43 is arranged on the X-axis floating bracket 40, and the Y-axis slide rail 18 is arranged on the trimming device 2. The Y-axis slide rail 18 slides with the Y-axis slider 43; the Y-axis drive assembly includes a Y-axis switching cylinder 19, the cylinder body of the Y-axis switching cylinder 19 is fixed on the X-axis floating bracket 40, and the piston rod of the Y-axis switching cylinder 19 is rotatably connected to the trimming device 2, and the Y-axis switching cylinder 19 drives the trimming device 2 to move to the processing position and the non-processing position.

[0054] The servo profiling and trimming mechanism includes a fixed base plate 45, which is assembled on the body 10 through the fixed base plate 45; the X-axis drive assembly includes an X-axis servo motor 11, an X-axis rack 48 and an X-axis gear 49, the output end of the X-axis servo motor 11 is transmission-connected to the X-axis gear 49, the X-axis servo motor 11 is fixed to the X-axis slide 9, the X-axis rack 48 is fixed to the fixed base plate 45, and the X-axis rack 48 and the X-axis gear 49 are meshed with each other; an X-axis guide rail assembly is provided between the X-axis slide 9 and the fixed base plate 45, and the X-axis guide rail assembly includes an X-axis slider 30 and an X-axis slide rail 29 that slides with the X-axis slider 30. The X-axis slide rail 29 is fixed on the fixed base plate 45, and the X-axis slider 30 is fixed on the X-axis slide seat 9; when the X-axis servo motor 11 drives the trimming device 2 to contact the plate 1, the force acting on the trimming device 2 compresses the first X-axis profiling spring 13 or the second X-axis profiling spring 52, and the first X-axis profiling spring 13 or the second X-axis profiling spring 52 produces an elastic buffering effect on the trimming device 2, so that the radial profiling wheel 5 is close to the plate 1.

[0055] The Z-axis drive assembly includes a Z-axis servo motor 14, a Z-axis ball screw 33 and a Z-axis ball nut 35. The Z-axis servo motor 14 is fixed on the X-axis slide 9. The motor shaft of the Z-axis servo motor 14 is connected to the Z-axis ball screw 33. The Z-axis ball nut 35 is fixed on the Z-axis slide 34. The Z-axis ball screw 33 and the Z-axis ball nut 35 are threadedly connected to each other. When the Z-axis servo motor 14 drives the Z-axis ball screw 33 to rotate, the Z-axis ball nut 35 drives the trimming device 2 on the Z-axis slide 34 to move along the Z-axis direction.

[0056] A Z-axis guide rail assembly is provided between the X-axis slide 9 and the Z-axis floating bracket 36. The Z-axis guide rail assembly includes a Z-axis slide rail 38 and a Z-axis slider 39. The Z-axis slide rail 38 is fixed on the X-axis slide 9, and the Z-axis slider 39 is fixed on the Z-axis floating bracket 36. The Z-axis slider 39 slides in cooperation with the Z-axis slide rail 38. When the Z-axis servo motor 14 drives the trimming device 2 to move up and down along the Z-axis and contacts the plate 1, the force applied to the trimming device 2 compresses the first Z-axis profiling spring 16 or the second Z-axis profiling spring 17. The first Z-axis profiling spring 16 or the second Z-axis profiling spring 17 produces an elastic buffering effect on the trimming device 2, so that the radial profiling wheel 5 is close to the plate 1.

[0057] The trimming method of the servo profiling and tracking trimming mechanism comprises the following steps:

[0058] Step 1: The plate 1 is conveyed along the positive direction of the X-axis on the conveyor line 28, and the center of the trimming device 2 is at the initial position O1. The control system detects the moving speed V1 of the plate 1 through the encoder on the conveyor line 28, obtains the moving speed V1 of the plate 1, and calculates the conveying position of the plate 1. When the front side of the plate 1 exceeds the center of the trimming device 2 by a distance d1, the X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V1, and the Z-axis drive assembly drives the trimming device 2 to move downward along the Z-axis until the radial profiling wheel 5 contacts the top front end of the plate 1. At this time, the center of the trimming device 2 is at the first trimming position O2, and the trimming tool 20 trims the top front end of the plate 1.

[0059] Step 2: The X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V2, where V2 > V1. When the center of the trimming device 2 exceeds the front side of the plate 1 by a distance d2, the center of the trimming device 2 is located at the second trimming position O3. The X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V1. The Z-axis drive assembly drives the trimming device 2 to move downward along the Z-axis. The radial profiling wheel 5 contacts the front side of the plate 1, and the trimming tool 20 trims the front side of the plate 1.

[0060] Step 3: When the center of the trimming device 2 exceeds the bottom of the plate 1 by a distance d3, the center of the trimming device 2 is located at the third trimming position O4, and the X-axis drive assembly drives the trimming device 2 to move in the opposite direction of the X-axis at a moving speed V3. The radial profiling wheel 5 contacts the bottom front end of the plate 1, and the trimming tool 20 trims the bottom front end of the plate 1.

[0061] Step 4: When the front side of the plate 1 exceeds the center of the trimming device 2 by a distance d4, the center of the trimming device 2 is located at the fourth trimming position O5, and the trimming process of the front end of the plate 1 is completed;

[0062] Step 5: The plate 1 continues to be conveyed along the positive direction of the X-axis. When the center of the trimming device 2 exceeds the rear side of the plate 1 by a distance d5, the center of the trimming device 2 is located at the fifth trimming position O6. The X-axis drive assembly drives the trimming device 2 to move along the reverse direction of the X-axis at a moving speed V4. The radial profiling wheel 5 contacts the bottom rear end of the plate 1, and the trimming tool 20 trims the bottom rear end of the plate 1.

[0063] Step 6: When the rear side of the plate 1 exceeds the center of the trimming device 2 by a distance d6, the center of the trimming device 2 is located at the sixth trimming position O7, the X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V1, and the Z-axis drive assembly drives the trimming device 2 to move upward along the Z-axis, the radial profiling wheel 5 contacts the rear side of the plate 1, and the trimming tool 20 trims the rear side of the plate 1;

[0064] Step 7: When the center of the trimming device 2 is above the top rear end of the plate 1 by a distance d7, the center of the trimming device 2 is located at the seventh trimming position O8, and the X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V5, V5>V1, and the radial profiling wheel 5 contacts the top rear end of the plate 1, and the trimming tool 20 trims the top rear end of the plate 1;

[0065] Step 8: When the center of the trimming device 2 exceeds the rear side of the plate 1 by a distance d8, the center of the trimming device 2 is located at the eighth trimming position O9, and the Z-axis drive assembly drives the trimming device 2 to move upward along the Z-axis to the completion position O10, and the radial profiling wheel 5 and the trimming tool 20 leave the top rear end of the plate 1, thereby completing the trimming processing of the front and rear ends of a plate 1; the above steps are subsequently repeated to perform trimming processing on the next plate 1.

[0066] The length of plate 1 is L;

[0067] When L>d4+d5, the Z-axis drive assembly drives the trimming device 2 to move downward along the Z-axis from the fourth trimming position O5 to the first avoidance position Oa, then the X-axis drive assembly drives the trimming device 2 to move in the opposite direction of the X-axis from the first avoidance position Oa to the second avoidance position Ob, and then the Z-axis drive assembly drives the trimming device 2 to move upward along the Z-axis from the second avoidance position Ob to the fifth trimming position O6;

[0068] When L≤d4+d5, the X-axis driving assembly drives the trimming device 2 to move from the third trimming position O4 to the sixth trimming position O7.

[0069] The trimming method of the servo profiling and tracking trimming mechanism comprises the following steps:

[0070] Step 1: See Figure 11 , the plate 1 is transported along the positive direction of the X axis on the conveyor line 28, and the center of the trimming device 2 is at the initial position O1; the control system detects the moving speed V1 of the plate 1 through the encoder on the conveyor line 28, and the control system obtains the moving speed V1 of the plate 1 and calculates the conveying position of the plate 1; see Figure 12 When the front side of the plate 1 exceeds the center of the trimming device 2 by a distance d1, the X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V1, ensuring that the trimming device 2 tracks the plate 1 along the positive direction of the X-axis. The Z-axis drive assembly drives the trimming device 2 to move downward along the Z-axis until the radial profiling wheel 5 contacts the top front end of the plate 1. The second Z-axis profiling spring 17 is compressed, thereby forcing the reaction radial profiling wheel 5 to closely contact the top front end of the plate 1. At this time, the center of the trimming device 2 is located at the first trimming position O2, and the trimming tool 20 trims the top front end of the plate 1.

[0071] Step 2: See Figure 13The X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V2, V2>V1, ensuring that the trimming device 2 can smoothly trim the top front end of the plate 1; when the center of the trimming device 2 exceeds the front side of the plate 1 by a distance d2 (d2 is less than or equal to the radius R of the radial square wheel 5), the center of the trimming device 2 is located at the second trimming position O3, the X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V1, ensuring that the trimming device 2 tracks the plate 1, the Z-axis drive assembly drives the trimming device 2 to move downward along the Z-axis, the radial profiling wheel 5 contacts the front side of the plate 1, the second X-axis profiling spring 52 is compressed, thereby causing the reaction radial profiling wheel 5 to cling to the front side of the plate 1, and the trimming tool 20 trims the front side of the plate 1;

[0072] Step 3: See Figure 14 When the center of the trimming device 2 exceeds the bottom of the plate 1 by a distance d3 (d3 ≤ R), the center of the trimming device 2 is located at the third trimming position O4, and the X-axis drive assembly drives the trimming device 2 to move in the opposite direction of the X-axis at a moving speed V3. The radial profiling wheel 5 contacts the front end of the bottom of the plate 1, and the second Z-axis profiling spring 16 is compressed, so that the reaction radial profiling wheel 5 is closely attached to the front end of the bottom of the plate 1, and the trimming tool 20 trims the front end of the bottom of the plate 1.

[0073] Step 4: See Figure 15 When the front side of the plate 1 exceeds the center of the trimming device 2 by a distance d4, the center of the trimming device 2 is located at the fourth trimming position O5, and the trimming process of the front end of the plate 1 is completed;

[0074] Step 5: See Figure 16 , the plate 1 continues to be conveyed along the positive direction of the X-axis; when the center of the trimming device 2 exceeds the rear side of the plate 1 by a distance d5, the center of the trimming device 2 is located at the fifth trimming position O6, and the X-axis drive assembly drives the trimming device 2 to move along the reverse direction of the X-axis at a moving speed V4, the radial profiling wheel 5 contacts the bottom rear end of the plate 1, and the second Z-axis profiling spring 16 is compressed, so that the reaction radial profiling wheel 5 is closely attached to the bottom rear end of the plate 1, and the trimming tool 20 trims the bottom rear end of the plate 1;

[0075] Step 6: See Figure 17 When the rear side of the plate 1 exceeds the center of the trimming device 2 by a distance d6 (d6≤R), the center of the trimming device 2 is located at the sixth trimming position O7, and the X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V1 to ensure that the trimming device 2 tracks the plate 1. The Z-axis drive assembly drives the trimming device 2 to move upward along the Z-axis, and the radial profiling wheel 5 contacts the rear side of the plate 1. The first X-axis profiling spring 13 is compressed, so that the reaction radial profiling wheel 5 is closely attached to the rear side of the plate 1, and the trimming tool 20 trims the rear side of the plate 1.

[0076] Step 7: See Figure 18 When the center of the trimming device 2 is higher than the top rear end of the plate 1 by a distance d7 (d7≤R), the center of the trimming device 2 is located at the seventh trimming position O8, and the X-axis drive assembly drives the trimming device 2 to move along the positive direction of the X-axis at a moving speed V5, V5>V1, the radial profiling wheel 5 contacts the top rear end of the plate 1, and the second Z-axis profiling spring 17 is compressed, so that the reaction radial profiling wheel 5 is closely attached to the top rear end of the plate 1, and the trimming tool 20 trims the top rear end of the plate 1;

[0077] Step 8: See Figure 19 When the distance d8 between the center of the trimming device 2 and the rear side of the plate 1 is exceeded, the center of the trimming device 2 is located at the eighth trimming position O9. Figure 20 The Z-axis drive assembly drives the trimming device 2 to move upward along the Z-axis to the completion position O10, and the radial profiling wheel 5 and the trimming tool 20 leave the top rear end of the plate 1, thereby completing the trimming processing of the front and rear ends of a plate 1; the above steps are subsequently repeated to perform trimming processing on the next plate 1.

[0078] The length of plate 1 is L;

[0079] See also Figure 21 When L>d4+d5, the Z-axis driving assembly drives the trimming device 2 to move downward along the Z-axis from the fourth trimming position O5 to the first avoidance position Oa, and then the X-axis driving assembly drives the trimming device 2 to move in the opposite direction of the X-axis from the first avoidance position Oa to the second avoidance position Ob, and then the Z-axis driving assembly drives the trimming device 2 to move upward along the Z-axis from the second avoidance position Ob to the fifth trimming position O6;

[0080] When L≤d4+d5, the X-axis driving assembly drives the trimming device 2 to move from the third trimming position O4 to the sixth trimming position O7.

[0081] After completing the trimming process of the front and rear ends of a plate 1, the X-axis drive assembly drives the trimming device 2 to return from the finished position O10 to the initial position O1.

[0082] The above is a preferred embodiment of the present invention, which illustrates and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A servo profiling tracking trimming mechanism, characterized by: The invention comprises a trimming device (2) for trimming edges of a plate (1), an X-axis driving assembly for driving the trimming device (2) to move along an X-axis direction, and a Z-axis driving assembly for driving the trimming device (2) to move along a Z-axis direction, wherein the trimming device (2), the X-axis driving assembly, and the Z-axis driving assembly are respectively arranged on a machine body (10); the trimming device (2) comprises a high-speed motor (3), an axial profiling wheel (4), a radial profiling wheel (5), and a trimming tool (20), wherein the axial profiling wheel (4) acts axially on the plate (1), and the radial profiling wheel (5) acts radially on the plate (1). The trimming tool (20) performs trimming processing on the plate (1); the axial profiling wheel (4) is relatively rotatably arranged on the housing of the high-speed motor (3), the radial profiling wheel (5) is relatively rotatably arranged on the motor main shaft (6) of the high-speed motor (3), the trimming tool (20) is fixedly arranged on the motor main shaft (6), and the motor main shaft (6) drives the trimming tool (20) to rotate. The trimming tool (20) is located between the axial profiling wheel (4) and the radial profiling wheel (5), and the axial profiling wheel (4), the radial profiling wheel (5) and the trimming tool (20) are coaxially matched with each other at different speeds.

2. The servo profiling and trimming mechanism according to claim 1, characterized in that: An axial profiling wheel adjusting nut (21) is provided between the housing of the high-speed motor (3) and the axial profiling wheel (4). The axial profiling wheel (4) is assembled with the axial profiling wheel adjusting nut (21) via the axial profiling bearing (7). The axial profiling wheel adjusting nut (21) is provided with an axial adjustment internal thread (22) assembled with the housing of the high-speed motor (3). The axial profiling wheel adjusting nut (21) drives the axial profiling wheel (4) to move axially on the housing of the high-speed motor (3) to adjust the relative position between the axial profiling wheel (4) and the trimming tool (20).

3. The servo profiling and trimming mechanism according to claim 1, characterized in that: The trimming tool (20) is fixed to the motor main shaft (6) through a tool locking nut (25); an avoidance groove (26) is provided on the axial profiling wheel (4); the trimming tool (20) is relatively rotatably arranged inside the avoidance groove (26); and a cutting edge (27) on the trimming tool (20) is exposed outside the avoidance groove (26); and the radial profiling wheel (5) is assembled on the motor main shaft (6) through a radial profiling bearing (8).

4. The servo profiling and trimming mechanism according to claim 3, characterized in that: The radial profiling wheel (5) is provided with a weight-reducing portion (23) and a solid portion (24). The weight-reducing portion (23) is a plurality of hollowed-out portions centrally arranged on the same side of the radial profiling wheel (5). The center of the radial profiling wheel (5) is located between the weight-reducing portion (23) and the solid portion (24). The solid portion (24) is maintained below the weight-reducing portion (23) under the action of gravity, so that when the motor spindle (6) of the high-speed motor (3) is running, the radial profiling wheel (5) does not rotate with the motor spindle (6).

5. The servo profiling and trimming mechanism according to claim 1, characterized in that: The machine also includes an X-axis slide (9), a Z-axis slide (34), and a Y-axis drive assembly for driving the trimming device (2) to move along the Y-axis direction. The X-axis drive assembly is arranged between the X-axis slide (9) and the machine body (10), and the Z-axis drive assembly is arranged between the X-axis slide (9) and the Z-axis slide (34). Two or more sets of trimming devices (2) are arranged on the Z-axis slide (34), and two or more sets of Y-axis drive assemblies are arranged between the Z-axis slide (34) and the corresponding trimming devices (2). The trimming devices (2) correspond to the Y-axis drive assemblies one by one. The Y-axis drive assembly drives the corresponding trimming device (2) to move to a processing position or a non-processing position. The trimming device (2) that moves to the processing position performs trimming processing on the plate (1).

6. The servo profiling and trimming mechanism according to claim 2, characterized in that: An X-axis elastic buffer component and a Z-axis elastic buffer component are provided between the Z-axis slide (34) and the X-axis slide (9). The X-axis elastic buffer component elastically buffers the X-axis movement of the trimming device (2), and the Z-axis elastic buffer component elastically buffers the Z-axis movement of the trimming device (2).

7. The servo profiling and trimming mechanism according to claim 3, characterized in that: The invention also includes a Z-axis floating bracket (36), on which the trimming device (2) is arranged; a Z-axis elastic buffer component is arranged between the Z-axis slide (34) and the Z-axis floating bracket (36), and the Z-axis elastic buffer component includes a first Z-axis profiling spring (16) and a second Z-axis profiling spring (17) respectively arranged between the Z-axis slide (34) and the Z-axis floating bracket (36); when the trimming device (2) is subjected to a force in the Z-axis direction, the first Z-axis profiling spring (16) or the second Z-axis profiling spring (17) is compressed to generate a Z-axis buffer force.

8. The servo profiling and trimming mechanism according to claim 3, characterized in that: The invention also includes an X-axis floating bracket (40), a trimming device (2) is arranged on the X-axis floating bracket (40), and a Y-axis driving assembly is arranged between the trimming device (2) and the X-axis floating bracket (40); an X-axis elastic buffer assembly is arranged between the Z-axis floating bracket (36) and the X-axis floating bracket (40), and the X-axis elastic buffer assembly includes a first X-axis profiling spring (13) and a second X-axis profiling spring (52) respectively arranged between the Z-axis floating bracket (36) and the X-axis floating bracket (40); when the trimming device (2) is subjected to an X-axis direction force, the first X-axis profiling spring (13) or the second X-axis profiling spring (52) is compressed to generate an X-axis buffer force.

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