Heating device for biodegradable plastics
By designing the combination of heating, crushing and feeding mechanisms, the problems of uneven heating and insufficient crushing of plastics are solved, and efficient plastic heating and crushing are achieved, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202422255695.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Existing heating equipment has problems such as uneven heating of plastics, long heating time, and lack of crushing function, resulting in inefficiency and increased production costs.
A heating device including a heating mechanism, a crushing mechanism and a feeding mechanism is designed. Through the combination of heating pipe, a mixing motor and a mixing blade, uniform heating of the plastic is achieved; the crushing mechanism achieves rapid crushing through the configuration of the crushing motor and a crushing wheel; the feeding mechanism achieves efficient conveying through the cooperation of the conveying belt and the feeding shovel.
The uniform heating and rapid crushing of plastics are achieved, heating efficiency and production efficiency are improved, and production costs are reduced.
Smart Images

Figure CN223223677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biodegradable plastics, and more particularly to a heating device for biodegradable plastics. Background Art
[0002] In existing technologies, traditional heating equipment and methods often fail to provide uniform heat distribution, resulting in uneven heating of the plastic during the heating process. This uneven heating can lead to temperature differences between the inside and outside of the plastic, thus affecting the melting and processing quality of the plastic. Uneven heating can also cause local overheating or burning of the plastic, further reducing heating efficiency and product quality.
[0003] Secondly, the existing technology usually requires heating the entire plastic, which takes a long time. Since the volume and shape of the plastic may be large, heating the entire plastic will result in a longer heating time, thereby reducing production efficiency. In addition, heating the entire plastic may also lead to energy waste because it is necessary to heat the entire plastic instead of just the part that needs to be melted.
[0004] In addition, the existing technology often lacks the function of crushing the plastic before heating. Crushing is one of the important steps in plastic processing. It can break down the plastic into smaller particles, thereby improving the efficiency of heating and melting. However, the heating equipment in the existing technology usually does not have a crushing function and requires additional equipment and steps for crushing, which further increases production costs and time. Utility Model Content
[0005] (1) Technical problems solved
[0006] In response to the problems existing in the prior art, the utility model provides a heating device for biodegradable plastics to solve the technical problems mentioned in the background technology of low efficiency, uneven heating, long heating time and lack of crushing function in the heating and melting process of plastics.
[0007] (2) Technical solution
[0008] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: A heating device for biodegradable plastics, comprising a bottom plate, a heating mechanism is provided on the bottom plate, the heating mechanism comprises a pillar, a heating tank, a heating tube, a stirring tank, a top plate, a stirring motor, a stirring rod and a stirring blade, the pillar is provided with two groups mounted on the bottom plate, the heating tank is mounted on the pillar, the heating tube is mounted in the heating tank, the stirring tank is mounted in the heating tank, the top plate is arranged at the top end of the stirring tank, the stirring motor is mounted on the top plate, the stirring rod is mounted on the motor output end and extends into the stirring tank, the stirring blade is mounted at the bottom end of the stirring rod, a crushing mechanism is provided on the bottom plate, the crushing mechanism comprises a bottom material box, a feeding hopper, a crushing shaft, a crushing motor, a gear and a crushing wheel, the bottom material box is arranged on the bottom plate, the feeding hopper is mounted on the bottom material box, the crushing shaft is provided with two groups and mounted in the crushing hopper, the crushing motor is mounted on one side of the feeding hopper and the output end is connected to the crushing shaft, the gear is mounted on the top end of the crushing roller and meshes with each other, and the crushing wheel is arranged on two groups of crushing shafts.
[0009] The present invention is further configured such that a support rod is provided on the top surface of the heating tube, and the support rods are provided in multiple groups, and pressing pieces are rotatably provided on the multiple groups of support rods.
[0010] The present invention is further configured such that fixing holes are provided on the plurality of pressing sheets and the top surface of the heating tank, and fastening bolts are provided in the fixing holes.
[0011] The utility model is further configured such that guide blocks are obliquely installed on both sides of the feed hopper, and the guide blocks are provided in multiple groups.
[0012] The present invention is further configured such that the crushing wheels are provided in multiple groups and are relatively mounted on the outer walls of two groups of the crushing shafts.
[0013] The utility model is further configured such that a material inlet is provided on the stirring tank.
[0014] The present invention is further configured as follows: a feeding mechanism is provided on the bottom plate, and the feeding mechanism includes a ground bracket, a support frame, a side plate, a conveying roller, a conveying belt and a conveying motor; the ground bracket is mounted on the bottom plate, the support frame is mounted on the outer wall of the heating tank, the side plate is provided with two groups and respectively connected to the ground bracket and the support frame; the conveying roller is provided with two groups and respectively rotatably mounted at both ends of the side plate; the conveying belt is sleeved on the two groups of conveying rollers; the conveying motor is mounted on one side of the side plate and the protruding end is fixedly connected to the conveying roller.
[0015] The present invention is further configured such that a feeding shovel is installed on the outer wall of the conveyor belt, and the feeding shovel is provided in multiple groups and is installed on the outer wall of the conveyor belt.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the present invention provides a heating device for biodegradable plastics, which has the following beneficial effects:
[0018] 1. The heating mechanism supports the heating tank through the pillars on the bottom plate. A heating tube is installed in the heating tank to heat and melt the plastic. The stirring motor on the top plate stirs the plastic through the stirring rod and stirring blades to ensure that the plastic is heated evenly during the heating process, thereby improving the heating efficiency and melting quality. The support rod and pressing piece design on the top surface of the heating tube help to fix and support the heating tube, ensuring its stability during the heating process.
[0019] 2. The crushing mechanism realizes rapid crushing of plastics through the configuration of bottom material box, feed hopper, crushing shaft, crushing motor, gears and crushing wheel. The crushing motor drives the crushing shaft to rotate, and the relative rotation of the two sets of crushing shafts is realized through the engagement of gears, thereby efficiently crushing the plastics. The setting of the crushing wheel helps to improve the crushing efficiency, making the crushed plastics finer and more uniform.
[0020] 3. The feeding mechanism realizes the automatic conveying of the crushed plastic through the configuration of the ground bracket, support frame, side plate, conveyor roller, conveyor belt and conveyor motor. The conveyor motor drives the conveyor roller to rotate, and the crushed plastic is conveyed from the bottom material box to the feed port through the conveyor belt. The setting of the feeding shovel helps to dig the crushed plastic from the bottom material box, thereby improving the feeding efficiency and accuracy. Overall, the design of the feeding mechanism enables the crushed plastic to be quickly and accurately conveyed to the heating mechanism, thereby improving production efficiency and continuity. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a heating device for biodegradable plastics in the present utility model;
[0022] Figure 2 This is a schematic cross-sectional view of the heating mechanism in the present invention;
[0023] Figure 3 This is a schematic cross-sectional view of the crushing mechanism in the present invention;
[0024] Figure 4 This is a schematic structural diagram of the feeding mechanism in the present utility model;
[0025] Figure 5 It is a structural schematic diagram of the heating mechanism in the present invention in a disassembled state.
[0026] In the figure: 1. Bottom plate; 2. Support; 3. Heating tank; 4. Heating tube; 5. Stirring tank; 6. Top plate; 7. Stirring motor; 8. Stirring rod; 9. Stirring blade; 10. Bottom material box; 11. Feed hopper; 12. Crushing shaft; 13. Crushing motor; 14. Gear; 15. Crushing wheel; 16. Support rod; 17. Pressing sheet; 18. Fixing hole; 19. Fastening bolt; 20. Guide block; 21. Feed port; 22. Ground bracket; 23. Support frame; 24. Side plate; 25. Conveyor roller; 26. Conveyor belt; 27. Conveyor motor; 28. Feeding shovel. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0030] See also Figure 1-5 A heating device for biodegradable plastics includes a bottom plate 1, a heating mechanism is provided on the bottom plate 1, the heating mechanism includes a support 2, a heating tank 3, a heating tube 4, a stirring tank 5, a top plate 6, a stirring motor 7, a stirring rod 8 and a stirring blade 9, the support 2 is provided with two groups mounted on the bottom plate 1, the heating tank 3 is mounted on the support 2, the heating tube 4 is mounted in the heating tank 3, the stirring tank 5 is mounted in the heating tank 3, the top plate 6 is arranged at the top of the stirring tank 5, the stirring motor 7 is mounted on the top plate 6, and the stirring rod 8 is mounted at the output end of the motor and extends into the stirring tank 5, the stirring blade 9 is installed at the bottom end of the stirring rod 8, and a crushing mechanism is provided on the bottom plate 1. The crushing mechanism includes a bottom material box 10, a feed hopper 11, a crushing shaft 12, a crushing motor 13, a gear 14 and a crushing wheel 15. The bottom material box 10 is set on the bottom plate 1, and the feed hopper 11 is installed on the bottom material box 10. There are two sets of crushing shafts 12 installed in the crushing hopper. The crushing motor 13 is installed on one side of the feed hopper 11 and the output end is connected to the crushing shaft 12. The gear 14 is installed on the top of the crushing roller and meshes with each other. The crushing wheel 15 is provided on the two sets of crushing shafts 12.
[0031] A support rod 16 is provided on the top surface of the heating tube 4. There are multiple groups of support rods 16. A pressing plate 17 is rotatably provided on each of the multiple groups of support rods 16. The setting of the support rod 16 provides support for the heating tube 4, ensuring the stability and safety of the heating tube 4 during the heating process. The rotating design of the pressing plate 17 enables the position of the pressing plate 17 to be flexibly adjusted to adapt to different working requirements.
[0032] Multiple groups of pressing plates 17 and the top surface of the heating tank 3 are provided with fixing holes 18, and fastening bolts 19 are provided in the fixing holes 18. The setting of the pressing plates 17 and the fixing holes 18 enables the pressing plates 17 to be fixed to the top surface of the heating tank 3. The setting of the fastening bolts 19 provides an additional fixing effect, ensuring the stability and safety of the pressing plates 17 during the heating process.
[0033] Guide blocks 20 are installed obliquely on both sides of the hopper 11. There are multiple groups of guide blocks 20. The inclined installation design of the guide blocks 20 allows the material to flow smoothly into the hopper 11, improving the fluidity and operational convenience of the material. The multiple groups increase the flexibility and adaptability of the equipment and can meet different work requirements.
[0034] There are multiple groups of crushing wheels 15 and they are relatively installed on the outer walls of the two groups of crushing shafts 12. The setting of the crushing wheels 15 enables the materials to be effectively crushed and mixed during the crushing process, thereby improving the processing efficiency and uniformity of the materials. The relative installation design enables the crushing wheels 15 to achieve two-way crushing, thereby increasing the flexibility and adaptability of the equipment.
[0035] The mixing tank 5 is provided with a feed port 21 . The design of the feed port 21 enables the material to flow smoothly into the mixing tank 5 , thereby improving the fluidity of the material and the convenience of operation. At the same time, the setting of the feed port 21 also facilitates the addition and adjustment of the material.
[0036] In this embodiment, the plastic is first poured into the feed hopper 11, and the crushing motor 13 is started to drive a set of crushing shafts 12 to rotate. The crushing shafts 12 drive the gears 14 to rotate so that the two sets of gears 14 engage and rotate relative to each other, so that the two sets of crushing shafts 12 drive multiple sets of crushing rollers to crush the plastic. After the crushing is completed, the plastic falls into the bottom material box 10 of the plastic box, and is then transported to the feed port 21 through the feeding mechanism, and then the stirring tank 5 is started. The stirring motor 7 is started to drive the stirring rod 8 to rotate, and the stirring rod 8 drives the stirring blades 9 to stir the plastic. At the same time, the heating tube 4 is started to heat in the heating tank 3, and then the stirring tank 5 is heated so that the plastic in the stirring tank 5 is heated and melted. At the same time, the plastic is stirred by the stirring blades 9, so that the plastic melts more evenly.
[0037] See also Figure 4As an implementation scheme of the feeding mechanism: a feeding mechanism is provided on the bottom plate 1, and the feeding mechanism includes a ground bracket 22, a support frame 23, a side plate 24, a conveying roller 25, a conveyor belt 26 and a conveying motor 27. The ground bracket 22 is installed on the bottom plate 1, and the support frame 23 is installed on the outer wall of the heating tank 3. The side plate 24 is provided with two groups and respectively connected to the ground bracket 22 and the support frame 23. There are two groups of conveying rollers 25, which are rotatably installed at both ends of the side plate 24. The conveyor belt 26 is sleeved on the two groups of conveying rollers 25. The conveying motor 27 is installed on one side of the side plate 24 and the protruding end is fixedly connected to the conveying roller 25. The design of the feeding mechanism enables the material to be transported to the designated position through the conveyor belt 26, thereby improving the material transportation efficiency and operation convenience. The rotation design of the conveying roller 25 enables the conveyor belt 26 to run smoothly, and the connection of the conveying motor 27 provides a power source for the conveyor belt 26.
[0038] A feeding shovel 28 is installed on the outer wall of the conveyor belt 26. There are multiple groups of feeding shovels 28 installed on the outer wall of the conveyor belt 26. The setting of the feeding shovel 28 enables the material to be effectively pushed and guided during the conveying process, thereby improving the material conveying efficiency and uniformity. The multiple groups increase the flexibility and adaptability of the equipment and can meet different work requirements.
[0039] More specifically, the conveying motor 27 is started to drive a group of conveying rollers 25 to rotate, and the conveying rollers 25 drive the conveyor belt 26 to move, thereby driving another group of conveying rollers 25 and at the same time driving the conveyor belt 26 to move around the two groups of conveying rollers 25, driving multiple groups of feeding shovels 28 to move, and the feeding shovels 28 scoop up the crushed plastic in the bottom material box 10 and then transport it to the feed port 21.
[0040] In summary, when the overall equipment is in use or running: first, pour the plastic into the feed hopper 11, start the crushing motor 13 to drive a set of crushing shafts 12 to rotate, and the crushing shafts 12 drive the gears 14 to rotate so that the two sets of gears 14 engage and rotate relative to each other, so that the two sets of crushing shafts 12 drive multiple sets of crushing rollers to crush the plastic. After the crushing is completed, the plastic falls into the bottom material box 10 of the plastic box, and is then transported to the feed port 21 through the feeding mechanism, and then the stirring tank 5 is started, and the stirring motor 7 is started to drive the stirring rod 8 to rotate, and the stirring rod 8 drives the stirring blades 9 to stir the plastic. At the same time, the heating tube 4 is started to heat in the heating tank 3, and then the stirring tank 5 is heated, so that the plastic in the stirring tank 5 is heated and melted, and at the same time, the plastic is stirred by the stirring blades 9, so that the plastic melts more evenly.
[0041] The conveying motor 27 is started to drive a group of conveying rollers 25 to rotate, and the conveying rollers 25 drive the conveyor belt 26 to move, thereby driving another group of conveying rollers 25 and at the same time driving the conveyor belt 26 to move around the two groups of conveying rollers 25, driving multiple groups of feeding shovels 28 to move, and the feeding shovels 28 dig out the crushed plastic in the bottom material box 10 and then transport it to the feed port 21.
[0042] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A heating device for biodegradable plastics, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a heating mechanism, and the heating mechanism comprises a support (2), a heating tank (3), a heating tube (4), a stirring tank (5), a top plate (6), a stirring motor (7), a stirring rod (8) and a stirring blade (9). The support (2) is provided with two groups mounted on the bottom plate (1), the heating tank (3) is mounted on the support (2), the heating tube (4) is mounted in the heating tank (3), the stirring tank (5) is mounted in the heating tank (3), the top plate (6) is arranged at the top of the stirring tank (5), the stirring motor (7) is mounted on the top plate (6), the stirring rod (8) is mounted at the output end of the motor and extends into the stirring tank (5), the stirring blade (9) is provided with a heating tube (4) and a stirring rod (8) and a stirring blade (9). 9) is installed at the bottom end of the stirring rod (8), and a crushing mechanism is provided on the bottom plate (1), and the crushing mechanism includes a bottom material box (10), a feed hopper (11), a crushing shaft (12), a crushing motor (13), a gear (14) and a crushing wheel (15). The bottom material box (10) is arranged on the bottom plate (1), and the feed hopper (11) is installed on the bottom material box (10). The crushing shaft (12) is provided with two groups installed in the crushing hopper. The crushing motor (13) is installed on one side of the feed hopper (11) and the output end is connected to the crushing shaft (12). The gear (14) is installed on the top of the crushing roller and meshes with each other. The crushing wheel (15) is provided on the two groups of crushing shafts (12).
2. A heating device for biodegradable plastics according to claim 1, characterized in that: The top surface of the heating tube (4) is provided with a support rod (16), and the support rod (16) is provided in multiple groups, and a pressing piece (17) is rotatably provided on each of the multiple groups of support rods (16).
3. A heating device for biodegradable plastics according to claim 2, characterized in that: multiple groups The pressing sheet (17) and the top surface of the heating tank (3) are both provided with fixing holes (18), and a fastening bolt (19) is provided in the fixing hole (18).
4. The heating device for biodegradable plastics according to claim 1, characterized in that: Guide blocks (20) are obliquely installed on both sides of the feed hopper (11), and multiple groups of guide blocks (20) are provided.
5. The heating device for biodegradable plastics according to claim 1, characterized in that: The crushing wheels (15) are provided in multiple groups and are relatively mounted on the outer walls of two groups of the crushing shafts (12).
6. The heating device for biodegradable plastics according to claim 1, characterized in that: The stirring tank (5) is provided with a material inlet (21).
7. The heating device for biodegradable plastics according to claim 1, characterized in that: A feeding mechanism is provided on the bottom plate (1), and the feeding mechanism comprises a ground bracket (22), a support frame (23), a side plate (24), a conveying roller (25), a conveying belt (26) and a conveying motor (27). The ground bracket (22) is installed on the bottom plate (1), the support frame (23) is installed on the outer wall of the heating tank (3), the side plate (24) is provided with two groups and respectively connected to the ground bracket (22) and the support frame (23), the conveying roller (25) is provided with two groups and respectively rotatably installed at both ends of the side plate (24), the conveying belt (26) is sleeved on the two groups of the conveying rollers (25), and the conveying motor (27) is installed on one side of the side plate (24) and the protruding end is fixedly connected to the conveying roller (25).
8. The heating device for biodegradable plastics according to claim 7, characterized in that: The outer wall of the conveyor belt (26) is provided with a feeding shovel (28), and the feeding shovel (28) is provided with multiple groups and is installed on the outer wall of the conveyor belt (26).