Commutator mold demolding device

By designing a commutator mold release device that includes pressing, feeding and flip-up discharge mechanisms, the problems of single functions and high labor intensity of the existing device are solved, and rapid extrusion and mold release switching are achieved, which improves the degree of automation and practicality.

CN223223932UActive Publication Date: 2025-08-15ANHUI ANGU ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202422097215.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-15
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing commutator mold demolding device can only perform mold demolding, with single function, poor practicality, no material conveying function, and high labor intensity and low efficiency.

Method used

A commutator mold release device including a work box, a pressing mechanism, a feeding mechanism, a top-contact mechanism and a flip-down discharge mechanism is designed. Through the cooperation of a hydraulic rod, a rotating motor and a flip-down discharge motor, extrusion shaping, mold release and automatic feeding conveying are realized.

Benefits of technology

Fast extrusion and mold release switching are realized, which reduces labor intensity, improves the practicality and automation of the device, and has automatic output collection of finished commutators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a commutator mold demolding device, belongs to the technical field of motor assembly, and solves the problems that the existing demolding device can only perform mold demolding, has a single function, is poor in practicability and does not have a material conveying function. Comprising a working box, a pressing mechanism is arranged at the top of the working box, a conveying mechanism is arranged at the bottom of the working box, jacking mechanisms are symmetrically arranged on the inner walls of the two sides of the working box, two symmetrically-distributed overturning discharging mechanisms are arranged on the outer wall of the working box, and a lower mold mounting mechanism is arranged between the two overturning discharging mechanisms; an upper die mounting mechanism is arranged on the lower die mounting mechanism, and a splicing die is placed between the lower die mounting mechanism and the upper die mounting mechanism. According to the device, extrusion molding or mold demolding can be rapidly carried out, switching between extrusion molding and mold demolding can be rapidly and conveniently carried out, the cost is reduced, the practicability of the device is improved, and a finished commutator can be conveyed and collected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of motor assembly and relates to a commutator mold demoulding device. Background Art

[0002] The commutator, also known as the "rectifier", is an important component on the armature of DC motors and AC commutator motors. It is composed of many copper sheets separated by mica sheets and is cylindrical or disc-shaped. Each copper sheet is connected to several armature winding elements. When the armature rotates, the copper sheets successively contact the fixed brushes. In DC motors, the AC current in the armature winding is converted into DC current between the brushes through the brushes and the commutator. In AC commutator motors, the frequency of the AC current between the brushes is made to meet the working requirements. The commutator is often produced by extrusion molding and demolding.

[0003] Traditional commutator demoulding The demoulding of commutator molds is mostly done manually or by semi-automatic demoulding devices. Manual demoulding is labor-intensive and has low work efficiency. Semi-automatic demoulding devices can only demould the mold, have a single function, poor practicality, and do not have a feeding function.

[0004] After searching, it was found that a Chinese patent document discloses a commutator mold demolding device [Application No.: 202120650436.0; Publication No.: CN216267085U]. This device includes a base and a top plate, with a first plate, a second plate, a third plate, a fourth plate, a fifth plate, and a sixth plate arranged between the base and the top plate. The four corners of the top plate are penetrated by a fixing rod passing through the third plate, the fifth plate, and the base, and a hydraulic cylinder is provided on the top plate. The driving rod of the hydraulic cylinder passes through the top plate and is connected to the first plate. The first plate, the second plate, the fourth plate, and the sixth plate can move up and down on the fixing rod. The second plate and the fourth plate are both provided with a first holder for placing the commutator mold, and the bottom surface of the base is provided with a second holder for placing the commutator mold. The commutator mold includes an upper plate, a middle plate, and a lower plate.

[0005] Although the demoulding device disclosed in the patent can demould the commutator mold, it can only demould the mold, has a single function, poor practicality, and does not have a material feeding function.

[0006] Based on this, we proposed a commutator mold demolding device, which can quickly perform extrusion shaping or mold demolding, improve the operating efficiency of the device, and can quickly and conveniently switch between extrusion shaping and mold demolding, reducing costs, improving the practicality of the device, and having the output collection of finished commutators, reducing the labor intensity of staff, and improving the degree of automation of the device. Utility Model Content

[0007] The purpose of this utility model is to address the above-mentioned problems in the existing technology and propose a commutator mold demoulding device. The technical problem to be solved by this utility model is: how to realize the mold demoulding device to quickly extrude and shape the commutator and demould the mold, while also having the function of automatic material unloading and conveying.

[0008] The purpose of this utility model can be achieved through the following technical solutions:

[0009] A commutator mold demolding device includes a working box, a pressing mechanism is provided on the top of the working box, a feeding mechanism is provided at the bottom of the working box, and top contact mechanisms are symmetrically provided on the inner walls on both sides of the working box. The two top contact mechanisms are both located below the pressing mechanism, and the feeding mechanism is located below the two top contact mechanisms. Two symmetrically distributed flipping and unloading mechanisms are provided on the outer wall of the working box, a lower mold mounting mechanism is provided between the two flipping and unloading mechanisms, an upper mold mounting mechanism is provided on the lower mold mounting mechanism, a split mold is placed between the lower mold mounting mechanism and the upper mold mounting mechanism, the split mold consists of an upper mold and a lower mold, and the upper mold mounting mechanism is located directly below the pressing mechanism.

[0010] The working principle of the utility model is as follows: the upper mold and the lower mold are respectively installed on the lower mold mounting mechanism and the upper mold mounting mechanism, the commutator to be shaped is placed in the lower mold, the upper mold mounting mechanism is started, the pressing mechanism is started, and the commutator is extruded and shaped by the pressing mechanism, the upper mold mounting mechanism, the lower mold mounting mechanism and the two top contact mechanisms. After the operation is completed, the pressing mechanism, the lower mold mounting mechanism and the two top contact mechanisms are reset, and the upper mold mounting mechanism is started again, the pressing mechanism is started, the pressing mechanism squeezes the lower mold mounting mechanism downward, and the two top contact mechanisms press the upper mold mounting mechanism upward, so that the upper mold and the lower mold of the spliced mold are separated, the pressing mechanism is started to drive the upper mold mounting mechanism to move upward, the lower mold mounting mechanism and the two top contact mechanisms are reset, and the flipping and unloading mechanism is started. The flipping and unloading mechanism first drives the lower mold mounting mechanism to leave the two top contact mechanisms, and then drives the lower mold mounting mechanism to flip, and pours the commutator that has completed the shaping onto the feeding mechanism, and the feeding mechanism is started to output and collect the commutator.

[0011] The pressing mechanism includes a hydraulic rod, the fixed end of the hydraulic rod is fixed on the top inner wall of the working box, the telescopic end of the hydraulic rod is provided with a connecting plate, and a plurality of symmetrically distributed force columns are fixed at both ends of the bottom of the connecting plate, and a limiting groove is provided on the force column.

[0012] With the above structure, the hydraulic rod is started, and the telescopic end of the hydraulic rod drives the connecting plate to move downward, and the connecting plate drives the plurality of force columns to move downward.

[0013] The top contact mechanism includes a fixed seat and a sliding seat, the fixed seat is fixed on the side wall of the working box, a plurality of evenly distributed reset spring rods are provided on the top of the fixed seat, a plurality of evenly distributed demoulding ejector rods are fixed on the middle part of the top of the fixed seat, the sliding seat is slidably connected to the side wall of the working box, the bottom end of the sliding seat is fixedly connected to the top of the reset spring rod, a plurality of evenly distributed through holes 1 are fixed on the middle part of the top of the sliding seat, the number of through holes 1 is the same as the number of demoulding ejector rods and the positions correspond, the diameter of through hole 1 is equal to the diameter of demoulding ejector rods, and the demoulding ejector rods extend to the outside of the sliding seat through through hole 1.

[0014] With the above structure, during shaping or demolding operations, the lower mold mounting mechanism presses the sliding seat downward, and the sliding seat slides downward until it contacts the top of the fixed seat. The fixed seat provides upward support force to meet the operation requirements. After the operation is completed, the reset spring rod can reset the sliding seat.

[0015] The flipping and unloading mechanism includes two mounting blocks and two rotating shafts. The two mounting blocks are respectively fixed on two sliding seats. The top ends of the two mounting blocks are fixed with unloading push rods. The telescopic ends of the two unloading push rods are fixed with unloading motors. The two rotating shafts are respectively rotatably connected to the inner walls on both sides of the working box, and the output shafts of the two unloading motors are fixedly connected to the outer ends of the two rotating shafts.

[0016] Using the above structure, start the blanking push rod, the telescopic end of the blanking push rod drives the rotating shaft to move upward, and the rotating shaft drives the lower mold mounting mechanism to move upward until the lower mold mounting mechanism leaves the upper end surface of the demoulding ejector rod to avoid interference. Start the blanking motor, and the output shaft of the blanking motor drives the rotating shaft to rotate. The rotating shaft drives the lower mold mounting mechanism to flip over, and pour the commutator in the lower mold installed on the lower mold mounting mechanism onto the feeding mechanism.

[0017] The lower mold mounting mechanism includes a lower mold mounting seat, which is fixed between two rotating shafts. A number of evenly distributed force grooves are opened on the top of both ends of the lower mold mounting seat. The number of force grooves is the same as the number of force columns and the positions correspond to each other. The diameter of the force groove is larger than the diameter of the force column.

[0018] With the above structure, during the demoulding operation, the pressing mechanism drives the force-applying columns to move downward until the force-applying columns contact the force grooves to press the lower mold mounting mechanism, providing demoulding power.

[0019] The upper mold mounting mechanism includes an upper mold mounting seat, which is placed on the top of the lower mold mounting seat. A number of evenly distributed through-holes 2 are opened at both ends of the upper mold mounting seat. The number of through-holes 2 is the same as the number of force-applying columns and their positions correspond. The diameter of through-hole 2 is equal to the diameter of the force-applying columns. A number of evenly distributed through-holes 3 are opened at the bottom of both ends of the upper mold mounting seat. The number of through-holes 3 is the same as the number of demoulding ejector rods and their positions correspond. The diameter of through-hole 3 is equal to the diameter of the demoulding ejector rod. Through-hole 3 is located on the outside of through-hole 2. A symmetrically distributed limiting cavity is provided inside the upper mold mounting seat. The limiting cavity is respectively communicated with a number of through-holes 2 and through-hole 3 on the same side. A rotating rod is rotatably provided at the middle ends of the two limiting cavities. A symmetrically distributed rotating motor is fixed to the top of both ends of the upper mold mounting seat. The output shaft of the rotating motor is transmission-connected to the rotating rod on the same side. A limiting block is fixed on the two rotating rods. The size of the limiting block is the same as the size of the limiting groove.

[0020] With the above structure, during the extrusion and molding operation, the rotating motor is started, and the rotating motor drives the limit block to rotate. The limit block blocks the through hole two, and the limit block does not block the through hole three. The pressing mechanism drives several force columns to move downward, and the force columns contact the limit block to press the upper mold mounting seat. At the same time, the demoulding ejector rod passes through the through hole three to avoid contact with the support upper mold mounting seat, thereby providing extrusion and molding power. During the demoulding operation, the rotating motor is started, and the rotating motor drives the limit block to rotate. The limit block blocks the through hole three, and the limit block no longer blocks the through hole two. The pressing mechanism drives several force columns to move downward, and the force columns pass through the through hole two and contact in the force groove to press the lower mold mounting seat, providing demoulding power. At the same time, the demoulding ejector rod contacts the limit block to achieve separation of the upper mold and the lower mold.

[0021] The upper mold mounting seat and the lower mold mounting seat are both provided with a number of evenly distributed limit clamping columns, and the upper mold and the lower mold are both provided with a number of evenly distributed limit clamping slots. The limit clamping slots on the upper mold are the same in number and in position as the limit clamping columns on the upper mold mounting seat, and the limit clamping slots on the lower mold are the same in number and in position as the limit clamping columns on the lower mold mounting seat, and the limit clamping slots are clamped with the limit clamping columns.

[0022] By adopting the above structure, the upper mold and the lower mold are respectively inserted into the upper mold mounting seat and the lower mold mounting seat for limiting through the cooperation of the limiting card slot and the limiting card column, and then locked and fixed by the screw assembly to complete the installation of the spliced mold. The setting of the limiting card column can improve the stability and firmness between the upper mold mounting seat and the lower mold mounting seat and the upper mold and the lower mold.

[0023] The feeding mechanism includes a feeding machine and a feeding channel. The feeding machine is fixed on the bottom inner wall of the working box, and the feeding channel is fixed on the side wall of the left fixed seat. The feeding channel is located directly above the feeding machine and directly below the lower mold mounting seat.

[0024] With the above structure, the commutator slides onto the feeder through the unloading channel, the feeder is started, and the conveyor belt of the feeder transports the commutator to the designated location and collects it.

[0025] Compared with the existing technology, this commutator mold demoulding device has the following advantages:

[0026] 1. Through the cooperation of the pressing mechanism, the upper mold mounting mechanism, the lower mold mounting mechanism and the top contact mechanism, extrusion shaping or mold demoulding can be carried out quickly, reducing the labor intensity of the staff and improving the operating efficiency of the device.

[0027] 2. The upper mold installation mechanism can quickly and conveniently switch between extrusion shaping and mold demoulding, reducing costs and improving the practicality of the device.

[0028] 3. By cooperating with the flipping unloading mechanism and the feeding mechanism, the commutator and the lower mold can be separated quickly and conveniently, and the output and collection of the finished commutator can be automatically carried out, which reduces the labor intensity of the staff and improves the degree of automation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a front view structural schematic diagram of the present utility model.

[0030] Figure 2 It is a schematic cross-sectional structural diagram of some components in the utility model.

[0031] Figure 3 It is a schematic cross-sectional structural diagram of the lower mold mounting seat of the utility model.

[0032] In the figure, 1. working box; 2. feeder; 3. unloading channel; 4. fixed seat; 5. sliding seat; 6. demoulding ejector; 7. upper mold mounting seat; 8. force column; 9. hydraulic rod; 10. connecting plate; 11. rotating motor; 12. rotating shaft; 13. unloading motor; 14. unloading push rod; 15. return spring rod; 16. lower mold mounting seat; 17. through hole 17; 18. limit column; 19. rotating rod; 20. limit block; 21. assembled mold; 22. force groove; 23. through hole 2; 24. through hole 3. DETAILED DESCRIPTION

[0033] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0034] like Figure 1-Figure 3As shown, the commutator mold demolding device includes a working box 1, a pressing mechanism is provided on the top of the working box 1, a feeding mechanism is provided on the bottom of the working box 1, and top contact mechanisms are symmetrically provided on the inner walls of both sides of the working box 1. The two top contact mechanisms are both located below the pressing mechanism, and the feeding mechanism is located below the two top contact mechanisms. Two symmetrically distributed flipping and unloading mechanisms are provided on the outer wall of the working box 1, a lower mold mounting mechanism is provided between the two flipping and unloading mechanisms, an upper mold mounting mechanism is provided on the lower mold mounting mechanism, and a split mold 21 is placed between the lower mold mounting mechanism and the upper mold mounting mechanism. The split mold 21 consists of an upper mold and a lower mold, and the upper mold mounting mechanism is located directly below the pressing mechanism. In this embodiment, the upper mold and the lower mold are respectively installed on the lower mold mounting mechanism and the upper mold mounting mechanism, and the commutator to be shaped is placed in the lower mold Inside, start the upper mold mounting mechanism, start the pressing mechanism, start the pressing mechanism, and extrude and shape the commutator through the cooperation of the pressing mechanism, the upper mold mounting mechanism, the lower mold mounting mechanism and the two top-touch mechanisms. After the operation is completed, reset the pressing mechanism, the lower mold mounting mechanism and the two top-touch mechanisms, start the upper mold mounting mechanism again, start the pressing mechanism, the pressing mechanism squeezes the lower mold mounting mechanism downward, and the two top-touch mechanisms press the upper mold mounting mechanism upward, so that the upper mold and the lower mold of the spliced mold 21 are separated, start the pressing mechanism to drive the upper mold mounting mechanism to move upward, reset the lower mold mounting mechanism and the two top-touch mechanisms, start the flipping and unloading mechanism, the flipping and unloading mechanism first drives the lower mold mounting mechanism to leave the two top-touch mechanisms, and then drives the lower mold mounting mechanism to flip, pour the shaped commutator into the feeding mechanism, and start the feeding mechanism to output and collect the commutator.

[0035] The pressing mechanism includes a hydraulic rod 9, the fixed end of the hydraulic rod 9 is fixed to the top inner wall of the working box 1, the telescopic end of the hydraulic rod 9 is provided with a connecting plate 10, and a number of symmetrically distributed force columns 8 are fixed at both ends of the bottom of the connecting plate 10, and a limiting groove is provided on the force column 8. In this embodiment, the hydraulic rod 9 is started, and the telescopic end of the hydraulic rod 9 drives the connecting plate 10 to move downward, and the connecting plate 10 drives the several force columns 8 to move downward.

[0036] When the cam 5 is in the closed position, the push rod 15 is pushed against the top of the cam 5 and the push rod 16 is pushed against the top of the cam 5. When the cam 5 is in the closed position, the push rod 15 is pushed against the top of the cam 5 and the push rod 16 is pushed against the top of the cam 5.

[0037] The flipping and unloading mechanism includes two mounting blocks and two rotating shafts 12. The two mounting blocks are respectively fixed on the two sliding seats 5. The top of the two mounting blocks is fixed with a unloading push rod 14. The telescopic ends of the two unloading push rods 14 are fixed with an unloading motor 13. The two rotating shafts 12 are respectively rotatably connected to the inner walls on both sides of the working box 1. The output shafts of the two unloading motors 13 are fixedly connected to the outer ends of the two rotating shafts 12. In this embodiment, the unloading push rod 14 is started, and the telescopic end of the unloading push rod 14 drives the rotating shaft 12 to move upward, and the rotating shaft 12 drives the lower mold mounting mechanism to move upward until the lower mold mounting mechanism leaves the upper end surface of the demolding ejector rod 6 to avoid interference. The unloading motor 13 is started, and the output shaft of the unloading motor 13 drives the rotating shaft 12 to rotate. The rotating shaft 12 drives the lower mold mounting mechanism to flip, and pours the commutator in the lower mold installed on the lower mold mounting mechanism into the feeding mechanism.

[0038] The lower mold mounting mechanism includes a lower mold mounting seat 16, which is fixed between the two rotating shafts 12. A number of evenly distributed force grooves 22 are opened on the top of both ends of the lower mold mounting seat 16. The number of the force grooves 22 is the same as the number of the force columns 8 and the positions correspond. The diameter of the force grooves 22 is larger than the diameter of the force columns 8. In this embodiment, during the demolding operation, the pressing mechanism drives the several force columns 8 to move downward until the force columns 8 contact the force grooves 22 to press the lower mold mounting mechanism, providing demolding power.

[0039] The upper mold mounting mechanism includes an upper mold mounting seat 7, which is placed on the top of the lower mold mounting seat 16. A number of evenly distributed through-holes 23 are provided at both ends of the upper mold mounting seat 7. The number of through-holes 23 is the same as the number of force-applying columns 8 and their positions correspond. The diameter of through-holes 23 is equal to the diameter of force-applying columns 8. A number of evenly distributed through-holes 3 24 are provided at the bottom of both ends of the upper mold mounting seat 7. The number of through-holes 3 24 is the same as the number of demoulding ejector pins 6 and their positions correspond. The diameter of through-holes 3 24 is equal to the diameter of demoulding ejector pins 6. Through-holes 3 24 are located on the outside of through-holes 23. A symmetrically distributed limiting cavity is provided inside the upper mold mounting seat 7. The limiting cavity is respectively communicated with a number of through-holes 23 and through-holes 3 24 on the same side. A rotating rod 19 is rotatably provided at the middle ends of the two limiting cavities. A symmetrically distributed rotating motor 11 is fixed to the top of both ends of the upper mold mounting seat 7. The output shaft of the rotating motor 11 is transmission-connected to the rotating rod 19 on the same side. The size of the limit block 20 is the same as that of the limit groove. In this embodiment, during the extrusion molding operation, the rotary motor 11 is started, and the rotary motor 11 drives the limit block 20 to rotate. The limit block 20 blocks the through hole 23, and the limit block 20 does not block the through hole 3 24. The pressing mechanism drives a plurality of force columns 8 to move downward, and the force columns 8 press the upper mold mounting seat 7 against the limit block 20. At the same time, the demoulding ejector rod 6 passes through the through hole 3 24 to avoid conflict with the support of the upper mold mounting seat. During the demoulding operation, the rotating motor 11 is started, and the rotating motor 11 drives the limit block 20 to rotate. The limit block 20 blocks the through hole 3 24, and the limit block 20 no longer blocks the through hole 23. The pressing mechanism drives a plurality of force columns 8 to move downward. The force columns 8 pass through the through hole 23 and abut against the force groove 22, pressing the lower mold mounting seat 16 to provide demoulding power. At the same time, the demoulding ejector rod 6 abuts against the limit block 20 to realize the separation of the upper mold and the lower mold.

[0040] The upper mold mounting seat 7 and the lower mold mounting seat 16 are both provided with a number of evenly distributed limit clamping posts 18, and the upper mold and the lower mold are both provided with a number of evenly distributed limit clamping slots. The limit clamping slots on the upper mold are the same in number and corresponding in position as the limit clamping posts 18 on the upper mold mounting seat 7, and the limit clamping slots on the lower mold are the same in number and corresponding in position as the limit clamping posts 18 on the lower mold mounting seat 16. The limit clamping slots are engaged with the limit clamping posts 18. In this embodiment, the limit clamping slots cooperate with the limit clamping posts 18 to insert the upper mold mounting seat 7 and the lower mold mounting seat 16 respectively for limiting, and then lock and fix them with the screw assembly to complete the installation of the spliced mold 21. The setting of the limit clamping posts 18 can improve the stability and firmness between the upper mold mounting seat 7 and the lower mold mounting seat 16, as well as the upper mold and the lower mold.

[0041] The feeding mechanism includes a feeder 2 and a discharge channel 3. The feeder 2 is fixed on the bottom inner wall of the working box 1, and the discharge channel 3 is fixed on the side wall of the left fixed seat 4. The discharge channel 3 is located directly above the feeder 2 and directly below the lower mold mounting seat 16. In this embodiment, the commutator slides onto the feeder 2 through the discharge channel 3, and the feeder 2 is started. The conveyor belt of the feeder 2 transports the commutator to the designated position and collects it.

[0042] The working principle of the present invention is as follows: by cooperating with the limiting card slot and the limiting card column 18, the upper mold and the lower mold are respectively inserted into the upper mold mounting seat 7 and the lower mold mounting seat 16 for limiting, and then locked and fixed by the screw assembly, thereby completing the installation of the split mold 21, the commutator to be shaped is placed in the lower mold, the rotating motor 11 is started, and the rotating motor 11 drives the limiting block 20 to rotate, the limiting block 20 blocks the through hole 23, and the limiting block 20 does not block the through hole 3 24, and the hydraulic rod is started. 9, the telescopic end of the hydraulic rod 9 drives the connecting plate 10 to move downward, and the connecting plate 10 drives several force-applying columns 8 to move downward. The force-applying columns 8 press against the limit block 20 to press the upper mold mounting seat 7. The upper mold mounting seat 7 presses the lower mold mounting seat 16 downward, and the lower mold mounting seat 16 squeezes the sliding seat 5 downward. The sliding seat 5 slides downward until it contacts the top of the fixed seat 4. At the same time, the demoulding ejector rod 6 passes through the through hole 3 24 to avoid contact with the upper mold mounting seat 7, thereby completing the extrusion shaping;

[0043] After the shaping operation is completed, the hydraulic rod 9 is started to reset, and then the sliding seat 5 is reset by the reset spring rod 15, and the rotating motor 11 is started. The rotating motor 11 drives the limit block 20 to rotate, and the limit block 20 blocks the through hole three 24. The limit block 20 no longer blocks the through hole two 23, and the hydraulic rod 9 is started. The telescopic end of the hydraulic rod 9 drives the connecting plate 10 to move downward, and the connecting plate 10 drives a number of force columns 8 to move downward. The force columns 8 pass through the through hole two 23 and contact the force groove 22, pressing the lower mold mounting seat 16. At the same time, a number of demoulding ejector rods 6 contact the limit block 20, so that the upper mold of the spliced mold 21 The tool and the lower mold are separated, and the hydraulic rod 9 is started. The telescopic end of the hydraulic rod 9 drives the connecting plate 10 to move upward, and the connecting plate 10 drives several force-applying columns 8 to move upward until the force-applying columns 8 are separated from the force-bearing groove 22. The rotating motor 11 is started. The rotating motor 11 drives the limit block 20 to rotate until the limit block 20 is engaged in the limit groove. The hydraulic rod 9 is started again. The hydraulic rod 9 drives the force-applying columns 8 to move upward. The force-applying columns 8 drive the limit block 20 to move upward. The limit block 20 drives the upper mold mounting seat 7 to move upward, so that the upper mold mounting seat 7 is away from the lower mold mounting seat 16. At the same time, the reset spring rod 15 resets the sliding seat 5.

[0044] Start the unloading push rod 14, the output end of the unloading push rod 14 drives the rotating shaft 12 to move upward, and the rotating shaft 12 drives the lower mold mounting seat 16 to move upward until the lower mold mounting seat 16 leaves the upper end surface of the demoulding ejector 6 to avoid interference, start the unloading motor 13, the output shaft of the unloading motor 13 drives the rotating shaft 12 to rotate, and the rotating shaft 12 drives the lower mold mounting seat 16 to flip, and pour the commutator in the lower mold installed on the lower mold mounting seat 16 into the unloading channel 3, and the commutator of the unloading channel 3 slides onto the feeder 2, and the feeder 2 is started. The conveyor belt of the feeder 2 transports the commutator to the designated position and collects it.

[0045] In summary, through the cooperation of the pressing mechanism, the upper mold installation mechanism, the lower mold installation mechanism, and the top contact mechanism, extrusion shaping or mold demolding can be carried out quickly, reducing the labor intensity of the staff and improving the operating efficiency of the device.

[0046] The upper mold mounting mechanism can quickly and conveniently switch between extrusion shaping and mold demoulding, thereby reducing costs and improving the practicality of the device.

[0047] By cooperating with the flipping unloading mechanism and the feeding mechanism, the commutator and the lower mold can be quickly and conveniently separated, and the finished commutator can be automatically output and collected, which reduces the labor intensity of the staff and improves the automation level of the device.

[0048] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope of the appended claims.

Claims

1. A commutator mold demoulding device, comprising a working box (1), characterized in that: The top of the working box (1) is provided with a pressing mechanism, the bottom of the working box (1) is provided with a feeding mechanism, and the inner walls on both sides of the working box (1) are symmetrically provided with top contact mechanisms, the two top contact mechanisms are both located below the pressing mechanism, and the feeding mechanism is located below the two top contact mechanisms. Two symmetrically distributed turning and unloading mechanisms are provided on the outer wall of the working box (1), a lower mold mounting mechanism is provided between the two turning and unloading mechanisms, an upper mold mounting mechanism is provided on the lower mold mounting mechanism, and a split mold (21) is placed between the lower mold mounting mechanism and the upper mold mounting mechanism, the split mold (21) consists of an upper mold and a lower mold, and the upper mold mounting mechanism is located directly below the pressing mechanism.

2. A commutator mold demoulding device according to claim 1, characterized in that: The pressing mechanism comprises a hydraulic rod (9), the fixed end of the hydraulic rod (9) is fixed on the top inner wall of the working box (1), the telescopic end of the hydraulic rod (9) is provided with a connecting plate (10), and a plurality of symmetrically distributed force columns (8) are fixed at both ends of the bottom of the connecting plate (10), and a limiting groove is provided on the force columns (8).

3. A commutator mold demoulding device according to claim 2, characterized in that: The top contact mechanism comprises a fixed seat (4) and a sliding seat (5), the fixed seat (4) is fixed on the side wall of the working box (1), a plurality of uniformly distributed return spring rods (15) are provided at the top of the fixed seat (4), a plurality of uniformly distributed demoulding ejector rods (6) are fixed at the middle of the top of the fixed seat (4), the sliding seat (5) is slidably connected to the side wall of the working box (1), the bottom end of the sliding seat (5) is fixedly connected to the top of the return spring rod (15), a plurality of uniformly distributed through holes (17) are fixed at the middle of the top of the sliding seat (5), the number of through holes (17) is the same as the number of demoulding ejector rods (6) and the positions are corresponding, the diameter of through hole (17) is equal to the diameter of demoulding ejector rods (6), and the demoulding ejector rods (6) pass through through hole (17) and extend to the outside of the sliding seat (5).

4. A commutator mold demoulding device according to claim 3, characterized in that: The flipping and unloading mechanism comprises two mounting blocks and two rotating shafts (12), the two mounting blocks are respectively fixed on the two sliding seats (5), the top ends of the two mounting blocks are fixed with unloading push rods (14), the telescopic ends of the two unloading push rods (14) are fixed with unloading motors (13), the two rotating shafts (12) are respectively rotatably connected to the inner walls on both sides of the working box (1), and the output shafts of the two unloading motors (13) are fixedly connected to the outer ends of the two rotating shafts (12).

5. A commutator mold demoulding device according to claim 4, characterized in that: The lower mold mounting mechanism includes a lower mold mounting seat (16), which is fixed between two rotating shafts (12). A plurality of evenly distributed force grooves (22) are provided at the tops of both ends of the lower mold mounting seat (16). The number of the force grooves (22) is the same as the number of the force columns (8) and their positions correspond to each other. The diameter of the force grooves (22) is greater than the diameter of the force columns (8).

6. A commutator mold demoulding device according to claim 5, characterized in that: The upper mold mounting mechanism includes an upper mold mounting seat (7), the upper mold mounting seat (7) is placed on the top of the lower mold mounting seat (16), and a plurality of evenly distributed through holes (23) are opened at both ends of the upper mold mounting seat (7), the number of the through holes (23) is the same as the number of the force columns (8), and the positions correspond to each other, and the diameter of the through holes (23) is equal to the diameter of the force columns (8), and a plurality of evenly distributed through holes (24) are opened at the bottom of both ends of the upper mold mounting seat (7), the number of the through holes (24) is the same as the number of the demoulding ejector pins (6), and the positions correspond to each other, and the diameter of the through holes (24) is equal to the diameter of the demoulding ejector pins (6). The diameter of the rod (6), the through hole three (24) is located outside the through hole two (23), and the interior of the upper mold mounting seat (7) is provided with symmetrically distributed limiting cavities, which are respectively communicated with a plurality of through holes two (23) and through hole three (24) on the same side. The middle ends of the two limiting cavities are both rotatably provided with rotating rods (19), and the tops of both ends of the upper mold mounting seat (7) are both fixed with symmetrically distributed rotating motors (11), and the output shaft of the rotating motor (11) is transmission-connected with the rotating rod (19) on the same side. The two rotating rods (19) are fixed with limiting blocks (20), and the size of the limiting blocks (20) is the same as the size of the limiting groove.

7. A commutator mold demoulding device according to claim 6, characterized in that: The upper mold mounting seat (7) and the lower mold mounting seat (16) are both provided with a plurality of evenly distributed limiting clamping columns (18); the upper mold and the lower mold are both provided with a plurality of evenly distributed limiting clamping grooves; the limiting clamping grooves on the upper mold are the same in number and in position as the limiting clamping columns (18) on the upper mold mounting seat (7); the limiting clamping grooves on the lower mold are the same in number and in position as the limiting clamping columns (18) on the lower mold mounting seat (16); and the limiting clamping grooves are engaged with the limiting clamping columns (18).

8. A commutator mold demoulding device according to claim 7, characterized in that: The feeding mechanism comprises a feeding machine (2) and a feeding channel (3), wherein the feeding machine (2) is fixed on the bottom inner wall of the working box (1), and the feeding channel (3) is fixed on the side wall of the left fixed seat (4), and the feeding channel (3) is located directly above the feeding machine (2) and directly below the lower mold mounting seat (16).

Citation Information

Patent Citations

  • Commutator mold demolding device

    CN216267085U