Cost-reducing hub
Through the integrated center structure and aluminum alloy hub design, the problems of high cost and uneven locking force of the gasket material are solved, and cost reduction and stability are improved.
Patent Information
- Application Number
- CN202422240471.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-12
AI Technical Summary
During the processing process, the existing hubs have high materials and long time, and the locking force is uneven, resulting in frequent failures.
The integrated center structure is adopted, fixed by threaded end covers to reduce the amount of material, and a locking mechanism is set at both ends of the drum to evenly distribute the locking force, and the aluminum alloy material is used to improve strength and stability.
It reduces material costs and processing time, improves the overall strength and stability of the gasket, reduces the failure rate, and improves the user experience.
Smart Images

Figure CN223224134U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hubs, in particular to a cost-reduced hub. Background Art
[0002] The hub is an important component of a bicycle wheel. Located in the center of the wheel, it is responsible for connecting and supporting the tire and allowing the wheel to rotate. The name hub comes from the decorative patterns often seen in its early designs, but now refers more to its functional structure.
[0003] According to Chinese Patent Publication No. CN216545534U, a one-way transmission hub structure and bicycle are disclosed. The hub structure comprises a modular hub assembly, a ratchet assembly, and a freehub assembly. The freehub assembly is assembled with the ratchet assembly via a first engagement mechanism, and the ratchet assembly engages with the hub assembly via a second engagement mechanism. The ratchet assembly is a one-way bearing structure comprising a ratchet seat and a ratchet sleeve. The ratchet seat is equipped with several rolling elements and springs supporting the corresponding rolling elements. The ratchet sleeve covers the ratchet seat, all springs, and rolling elements therein. Each spring compresses the corresponding rolling element, ensuring that it maintains contact with the ratchet seat and ratchet sleeve. The one-way transmission hub structure of the utility model adopts a modular design, and the maintenance and care of the components are convenient and quick. In addition, the ratchet assembly uses rolling elements instead of the claw-type structure to make the rotation almost silent, the engagement is close to zero degrees at all times, and the transmission force is output in real time with low resistance. The bicycle using this mechanism has no pauses and is silent. However, the hub in the hub currently has the problems of material waste and long processing time during the processing. In addition, when locking the end cap at one end, the locking force is stretched by the end cap on one side, which is prone to uneven force. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a cost-reducing hub, which solves the problems of material waste and long processing time in the processing of the axle in the current hub, and the locking force of one end cover is stretched by the end cover on one side, which easily causes uneven force.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cost-reducing hub, comprising an integrated hub, a hub shell is provided on the outside of the integrated hub, both ends of the interior of the hub shell are provided with axial threads, a hub end cover and a freehub end cover are respectively provided at both ends of the hub shell, one end of the hub end cover and the freehub end cover are respectively fixedly connected with a first threaded platform and a second threaded platform, the integrated hub is respectively located inside the hub end cover and the freehub end cover, a limiting ring is fixedly connected inside the hub shell, and a first bearing, a second bearing, a third bearing and a fourth bearing are respectively engaged and connected inside the hub shell.
[0006] Preferably, a step is provided at one end of the outer side of the integrated vehicle core.
[0007] Preferably, a connecting disk is symmetrically fixedly connected to one end of the outer side of the hub shell, and the connecting disk and the inner part of the hub end cover are circular and have holes.
[0008] Preferably, the hub end cover and the first threaded platform are threadedly connected to the hub shell via an axial thread.
[0009] Preferably, the freehub base end cover and the second threaded platform are threadedly connected to the hub shell via an axial thread.
[0010] Preferably, the second bearing, the third bearing, and the fourth bearing are all engaged with the outer side of the integral vehicle core.
[0011] Preferably, the integrated axle, hub shell, hub end cover and freehub end cover are all made of aluminum alloy.
[0012] Beneficial effects
[0013] The utility model provides a cost-reduced hub. Compared with the existing technology, it has the following beneficial effects:
[0014] 1. In the present invention, an integrated hub structure is provided, in which the hub and the axle are designed as a whole and fixed by end cap threads, thereby reducing the amount of hub blank used and lowering material costs. At the same time, the integrated hub structure also improves the overall strength and stability of the hub, making it more durable. By providing locking mechanisms at both ends, the locking force is evenly distributed at both ends of the hub, avoiding the problem of uneven force and improving the reliability of locking. This design improves the reliability of locking, reduces failures and repairs caused by loose locking, increases the service life of the product, and also enhances the user experience.
[0015] 2. In the present invention, threaded bosses are provided on the hub end cap and the freehub base end cap and fixed with locking screws, thereby ensuring uniform force on both ends of the hub, thus avoiding the problem in the original design where the locking force of one end cap is too large and the force on the other side is insufficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the axle-side structure of a cost-reducing hub proposed in the present invention;
[0017] Figure 2 This is a solid diagram of the axle-side structure on the other side of a cost-reducing hub proposed in the present invention;
[0018] Figure 3 This is a schematic diagram of the integrated axle structure of a cost-reducing hub proposed by the present invention;
[0019] Figure 4This is a schematic diagram of the connecting shaft structure of a cost-reducing hub proposed in the present invention;
[0020] Figure 5 The utility model is a schematic cross-sectional view of a cost-reducing hub.
[0021] Legend:
[0022] 1. Integrated hub; 2. Hub shell; 3. Axle thread; 4. Connecting plate; 5. Hub end cap; 6. First threaded platform; 7. Freewheel base end cap; 8. Second threaded platform; 9. Limiting ring; 10. First bearing; 11. Second bearing; 12. Third bearing; 13. Fourth bearing; 14. Step. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-Figure 5 , the utility model provides two technical solutions, specifically including the following embodiments:
[0025] Example 1:
[0026] A cost-reducing hub comprises an integrated hub 1, a hub shell 2 is provided on the outside of the integrated hub 1, an axial thread 3 is provided at both ends of the interior of the hub shell 2, a hub end cover 5 and a freehub end cover 7 are respectively provided at both ends of the hub shell 2, the tire is mounted on the wheel, and the hub is assembled to the center of the wheel, the hub end cover 5 and the freehub end cover 7 are respectively connected to the integrated hub 1 and locked by threads, one end of the hub end cover 5 and the freehub end cover 7 are respectively fixedly connected with a first threaded platform 6 and a second threaded platform 8, the integrated hub 1 is respectively located inside the hub end cover 5 and the freehub end cover 7, a limiting ring 9 is fixedly connected inside the hub shell 2, and a first bearing 10, a second bearing 11, a third bearing 12 and a fourth bearing 13 are respectively engaged and connected inside the hub shell 2. When the wheel rotates, the integrated hub 1 drives the connecting plate 4 and the freehub end cover 7 to rotate, and the first bearing 10, the second bearing 11, the third bearing 12 and the fourth bearing 13 support the wheel and reduce rotational resistance, thereby realizing free rotation of the wheel.
[0027] During operation, the tire is mounted on the wheel, and the hub is assembled to the center of the wheel. The hub end cover 5 and the freehub end cover 7 are respectively connected to the integrated hub 1 and locked by threads. When the wheel rotates, the integrated hub 1 drives the connecting plate 4 and the freehub end cover 7 to rotate. The bearing supports the wheel and reduces the rotational resistance, thereby realizing the free rotation of the wheel. The threaded connection between the hub end cover 5 and the freehub end cover 7 firmly locks the integrated hub and the hub shell to ensure that the hub will not loosen during high-speed rotation. The hub and the axle are designed as one, and the small end face and the large end face are connected, which effectively reduces the amount of material required for the hub, reduces the material cost, and shortens the processing time. Locking screws are set at both ends to ensure uniform locking force at both ends, which improves the stability and reliability of the hub. A step is designed on the axle to replace the role of the sleeve, which simplifies the assembly process and reduces production costs. By optimizing the axle structure, eliminating the sleeve and simplifying the assembly process, the overall cost of the hub is effectively reduced and production efficiency is improved. The integrated axle design improves the strength and rigidity of the axle, making the hub more sturdy and durable. At the same time, the uniform locking force ensures the stability and reliability of the hub and improves the overall performance of the product. By optimizing the structure and materials, the cost of the hub is effectively reduced, the production efficiency is improved, and the performance of the product is guaranteed. It has broad application prospects.
[0028] Example 2:
[0029] On the basis of embodiment 1, one end of the outer side of the integrated hub 1 is provided with a step 14, and one end of the outer side of the hub shell 2 is symmetrically fixedly connected with a connecting plate 4, and the inner parts of the connecting plate 4 and the hub end cover 5 are circular and have holes. The inner parts of the connecting plate 4 and the hub end cover 5 are both provided with holes, which are convenient for installation and maintenance, and further improve the production efficiency. The hub end cover 5 and the first threaded platform 6 are threadedly connected to the hub shell 2 through the axial thread 3, and the freewheel base end cover 7 and the second threaded platform 8 are threadedly connected to the hub shell 2 through the axial thread 3. The threaded connection of the hub end cover 5 and the freewheel base end cover 7 is used to firmly lock the integrated hub 1 and the hub shell 2 to ensure that the hub will not loosen during high-speed rotation. The second bearing 11, the third bearing 12, and the fourth bearing 13 are all engaged with the outer side of the integrated hub 1. The integrated hub 1, the hub shell 2, the hub end cover 5 and the freewheel base end cover 7 are all made of aluminum alloy. The use of aluminum alloy makes the hub lighter and stronger, meeting the use requirements of the hub;
[0030] When the wheel rotates, the integrated hub 1 drives the connecting plate 4 and the freehub end cover 7 to rotate, and the bearings 11, 12, and 13 support the wheel and reduce the rotational resistance, thereby realizing the free rotation of the wheel. The threaded connection between the hub end cover 5 and the freehub end cover 7 firmly locks the integrated hub 1 and the hub shell 2 to ensure that the hub will not loosen during high-speed rotation. By providing the step 14 and the connecting plate 4, the assembly process is simplified and the production efficiency is improved. At the same time, the use of aluminum alloy makes the hub lighter and stronger, meeting the use requirements of the hub.
[0031] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.
Claims
1. A cost-reducing hub, comprising an integrated hub (1), characterized in that: A hub shell (2) is provided on the outside of the integrated hub (1), and both ends of the hub shell (2) are provided with an axial thread (3). A hub end cover (5) and a tower base end cover (7) are provided at both ends of the hub shell (2), and one end of the hub end cover (5) and the tower base end cover (7) are fixedly connected to a first threaded platform (6) and a second threaded platform (8), respectively. The integrated hub (1) is located inside the hub end cover (5) and the tower base end cover (7), respectively. A limiting ring (9) is fixedly connected inside the hub shell (2), and a first bearing (10), a second bearing (11), a third bearing (12), and a fourth bearing (13) are respectively engaged and connected inside the hub shell (2).
2. The cost-reducing hub according to claim 1, characterized in that: A step (14) is provided at one end of the outer side of the integral wheel center (1).
3. The cost-reducing hub according to claim 1, characterized in that: One end of the outer side of the hub shell (2) is symmetrically fixedly connected to a connecting disk (4), and the interiors of the connecting disk (4) and the hub end cover (5) are circular and have holes.
4. The cost-reducing hub according to claim 1, characterized in that: The hub end cover (5) and the first threaded platform (6) are threadedly connected to the hub shell (2) via the axial thread (3).
5. The cost-reducing hub according to claim 1, characterized in that: The tower base end cover (7) and the second threaded platform (8) are threadedly connected to the hub shell (2) via the axial thread (3).
6. The cost-reducing hub according to claim 1, characterized in that: The second bearing (11), the third bearing (12), and the fourth bearing (13) are all engaged with the outer side of the integral wheel center (1).
7. The cost-reducing hub according to claim 1, characterized in that: The integrated hub (1), hub shell (2), hub end cover (5) and tower base end cover (7) are all made of aluminum alloy.
Citation Information
Patent Citations
One-way transmission hub structure and bicycle
CN216545534U