Synchronous conveying device

By designing a synchronous conveying device, the drive sprocket and chain of the drive motor can be used to achieve efficient material transportation, and the harmful gases are treated through the closed exhaust system, the problem of insufficient material transportation efficiency and safety in the prior art is solved, and efficient and safe material transportation is achieved.

CN223225061UActive Publication Date: 2025-08-15JIANGSU WANSHI PRE COMPOSITE MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422605575.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-15
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing synchronous conveying systems have shortcomings in material delivery efficiency and safety, especially in the synchronous conveying of multiple parts of the material and the treatment of harmful gases.

Method used

A synchronous conveying device is designed, including a first driving mechanism, a closed exhaust hood mechanism and a support frame mechanism. By driving the sprocket and chain through the first driving motor, synchronous or segmented conveying is realized, and harmful gases are treated through the closed exhaust system.

Benefits of technology

Improve material delivery efficiency, prevent harmful gases from polluting the workshop air, ensure smooth work, and improve production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of synchronous conveying, and discloses a synchronous conveying device which is characterized in that an elevator is arranged on the back face of a conveyor, and a first driving mechanism, a first conveying mechanism, a closed exhaust hood mechanism and a supporting frame mechanism are arranged on the surface of the conveyor; an overall supporting frame, a second driving mechanism and a second conveying mechanism are arranged on the surface of the elevator, the first driving mechanism comprises a first driving motor, a supporting frame mechanism is arranged on the surface of the conveyor, and the first driving mechanism is driven by the first driving motor and connected with a first driving roller and a supporting bearing through a first coupler; the first driving motor drives the first chain wheel and the chain on the surface to work, power is provided for the first driving mechanism, the device can stably work, through the design of three layers at the two ends, the device can synchronously or sectionally convey multiple parts of materials, and the conveying efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of synchronous conveying, in particular to a synchronous conveying device. Background Art

[0002] A synchronous conveyor is a mechanical device used to transport items. It transfers items through a synchronous belt. This device is usually composed of a series of transmission gears and belts. It can be used to transport items of various types and sizes, including boxes, bagged items, parts, etc. As mentioned in the function and installation method of synchronous belt conveyors, a synchronous belt conveyor is a mechanical device that transfers items through a synchronous belt (also called a transmission belt). Its characteristic is that the coordination of teeth and tooth grooves ensures that there will be no slippage during transmission, thereby ensuring the accuracy and stability of the transmission.

[0003] The synchronous conveying system is mainly used for the synchronous conveying of multiple materials to achieve the effect of synchronous conveying of multiple materials. By meeting technical requirements, planning a complete process flow, and designing corresponding execution equipment, production automation can be achieved, production capacity requirements can be met, production efficiency can be improved, and manual workload can be reduced. Generally, a single device of the synchronous conveying system is driven by only one set of motors, and the clutch controls the disconnection and connection of the conveying mechanism and the drive device to achieve the function of adjusting the material conveying rhythm. Utility Model Content

[0004] The purpose of the present invention is to provide a synchronous conveying device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a synchronous conveying device, comprising a conveyor, a hoist provided on the back of the conveyor, a first driving mechanism, a first conveying mechanism, a sealed exhaust hood mechanism, and a support frame mechanism provided on the surface of the conveyor, and an integral support frame, a second driving mechanism, and a second conveying mechanism provided on the surface of the hoist;

[0006] The first driving mechanism includes a first driving motor, a supporting frame mechanism is provided on the surface of the conveyor, a first clutch is fixedly connected to the front of the supporting frame mechanism, a first coupling is installed at the left end of the bottom of the first clutch, a first driving motor is installed at the left end of the first coupling, a first sprocket is provided inside the first clutch, a first adjustable sliding bearing seat is provided at the right end of the first clutch, a rotating driving roller and a supporting bearing are provided at the bottom of the right end of the first clutch, the first driving mechanism is driven by the first driving motor, and is connected to the first driving roller and the supporting bearing through the first coupling. The first driving motor drives the rotation to drive the first sprocket and the chain on the surface to work, providing power for the first driving mechanism, so that the device can work stably. Through the three-layer design at both ends, the device can convey multiple materials synchronously or in segments, which greatly improves the conveying efficiency.

[0007] Preferably, the first sprocket is connected to the first adjustable sliding bearing seat via a roller, and the first adjustable sliding bearing seat is connected to the first driving mechanism via a first coupling.

[0008] Preferably, the first conveying mechanism includes a first driving roller, which is arranged at the front and back of the conveyor, and first auxiliary couplings are installed at the left and right ends of the first driving roller. A conveying mechanism support frame is installed on the surface of the first driving roller, and a conveyor belt is provided on the surface of the conveying mechanism support frame, and a rotating gear is provided on the inside of the first auxiliary coupling.

[0009] Preferably, the conveyor comprises a first driving mechanism, the first driving roller is mounted on the surface of a supporting frame of the conveying mechanism, and is connected to the first driving mechanism via a first auxiliary coupling.

[0010] Preferably, the enclosed exhaust hood mechanism includes an enclosed hood, which is arranged on the top of the conveyor, an exhaust duct is arranged on the top of the enclosed hood, and a fixed pipe clamp is arranged on the bottom end of the exhaust duct surface. The enclosed hood is connected to the air duct and the exhaust duct through the fixed pipe clamp, which can effectively prevent the harmful substances generated by the materials during the transportation process from polluting the workshop air and avoid the dangerous reaction of volatile gases with other objects. The enclosed design is to facilitate the exhaust system to extract the dangerous gases volatilized by the materials, ensure the smooth progress of the work, and improve the working efficiency of the device.

[0011] Preferably, the support frame mechanism includes a sealing plate, a support frame is provided on the conveyor surface, a sealing plate is provided on the outer end of the support frame, a connecting piece is provided on the inner end of the support frame surface, and a foot is fixedly connected to the bottom of the support frame.

[0012] Preferably, the integral support frame includes a lifting cylinder, an external support frame is provided on the back of the conveyor, an internal support frame is provided inside the external support frame, an external support frame is installed inside the internal support frame, and the external support frame is connected to the internal support frame through a fixed connecting plate.

[0013] Preferably, the second driving mechanism includes a second clutch, the overall support frame includes an internal support frame and an external support frame, the second clutch is fixedly connected to the back of the internal support frame, a rotating roller and a bearing are installed on the top of the second clutch, a second coupling is installed on the right end of the rotating roller and the bearing, a second driving motor is installed on the right end of the second coupling, a second sprocket is provided inside the second clutch, and a second adjustable sliding bearing seat is installed at the bottom of the right end of the second clutch.

[0014] Preferably, the second conveying mechanism includes a second auxiliary coupling, the elevator includes a second driving mechanism, the second auxiliary coupling is installed on the surface of the second driving mechanism, a rotating roller is installed on the outer end of the second auxiliary coupling, a connecting plate is provided on the surface of the rotating roller, a support block is connected to the surface of the connecting plate, a transmission belt is provided on the surface of the connecting plate, and a driving gear is provided at one end of the connecting plate close to the second auxiliary coupling.

[0015] Compared with the prior art, the present invention provides a synchronous conveying device with the following beneficial effects:

[0016] The synchronous conveying device is provided with a first driving mechanism, which is driven by a first driving motor and connected to the first driving roller and the support bearing through a first coupling. The first driving motor drives the first sprocket and the chain on the surface to work, providing power for the first driving mechanism, so that the device can work stably. Through the three-layer design at both ends, the device can convey multiple materials synchronously or in segments, greatly improving the conveying efficiency.

[0017] The synchronous conveying device is provided with a closed exhaust hood mechanism. The closed hood is connected to the air duct and the exhaust duct through a fixed pipe clamp, which can effectively prevent the harmful substances generated by the materials during the transportation process from polluting the workshop air and avoid the dangerous reaction of volatile gases with other objects. The closed design is to facilitate the exhaust system to extract the dangerous gases volatilized by the materials, ensure the smooth progress of the work, and improve the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the drive mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the conveying mechanism of the utility model structure;

[0022] Figure 4 This is a schematic diagram of the support frame of the structural conveying mechanism of the utility model;

[0023] Figure 5 This is a schematic diagram of the utility model's structurally enclosed exhaust hood;

[0024] Figure 6 This is a schematic diagram of the structural support frame of the utility model;

[0025] Figure 7 This is a schematic diagram of the overall support frame of the structure of the utility model;

[0026] Figure 8 This is a schematic diagram of the lifting cylinder structure of the utility model;

[0027] Figure 9 This is a schematic diagram of the driving mechanism of the elevator structure of the utility model;

[0028] Figure 10 This is a schematic diagram of the structural conveyor belt of the utility model.

[0029] In the figure: 100, conveyor; 200, elevator; 110, first driving mechanism; 111, first driving motor; 112, first coupling; 113, first sprocket; 114, first clutch; 115, first adjustable sliding bearing seat; 116, rotating driving roller and support bearing; 120, first conveying mechanism; 121, first driving roller; 122, first auxiliary coupling; 123, conveyor belt; 124, rotating gear; 125, conveying mechanism support frame; 130, closed exhaust hood mechanism; 131, closed hood; 132, exhaust pipe; 133, fixed pipe clamp; 140, support frame mechanism; 14 1. Closing plate; 142. Connecting piece; 143. Support frame; 144. Anchor; 210. Overall support frame; 211. Lifting cylinder; 212. Internal support frame; 213. External support frame; 220. Second driving mechanism; 221. Second driving motor; 222. Second coupling; 223. Rotating roller and bearing; 224. Second clutch; 225. Second adjustable sliding bearing seat; 226. Second sprocket; 230. Second conveying mechanism; 231. Rotating roller; 232. Support block; 233. Second auxiliary coupling; 234. Connecting plate; 235. Conveyor belt; 236. Drive gear. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0032] The utility model provides the following technical solutions:

[0033] Example 1: Please refer to Figure 1-10A synchronous conveying device includes a conveyor 100, a hoist 200 is provided on the back of the conveyor 100, a first driving mechanism 110, a first conveying mechanism 120, a sealed exhaust hood mechanism 130, and a support frame mechanism 140 are provided on the surface of the conveyor 100, and an integral support frame 210, a second driving mechanism 220, and a second conveying mechanism 230 are provided on the surface of the hoist 200;

[0034] The first driving mechanism 110 includes a first driving motor 111, a support frame mechanism 140 is provided on the surface of the conveyor 100, and a first clutch 114 is fixedly connected to the front of the support frame mechanism 140, a first coupling 112 is installed at the left end of the bottom of the first clutch 114, and the first driving motor 111 is installed at the left end of the first coupling 112. A first sprocket 113 is provided inside the first clutch 114, and a first adjustable sliding bearing seat 115 is provided at the right end of the first clutch 114. A rotating driving roller and a support bearing 116 are provided at the bottom of the right end of the first clutch 114. The first driving mechanism 110 is driven by the first driving motor 111 and is connected to the first driving roller 121 and the support bearing through the first coupling 112. The first driving motor 111 drives the first sprocket 113 and the chain on the surface to work, providing power for the first driving mechanism 110, so that the device can work stably. Through the three-layer design at both ends, the device can convey multiple materials synchronously or in sections, which greatly improves the conveying efficiency.

[0035] The first sprocket 113 is connected to the first adjustable sliding bearing seat 115 through a roller, and the first adjustable sliding bearing seat 115 is connected to the first driving mechanism 110 through a first coupling 112;

[0036] The first conveying mechanism 120 includes a first driving roller 121, which is disposed on the front and back of the conveyor 100. First auxiliary couplings 122 are mounted on both ends of the first driving roller 121. A conveying mechanism support frame 125 is mounted on the surface of the first driving roller 121. A conveying belt 123 is mounted on the surface of the conveying mechanism support frame 125. A rotating gear 124 is disposed inside the first auxiliary coupling 122.

[0037] The conveyor 100 includes a first drive mechanism 110 , a first drive roller 121 mounted on a surface of a conveyor mechanism support frame 125 , and connected to the first drive mechanism 110 via a first auxiliary coupling 122 ;

[0038] The closed exhaust hood mechanism 130 includes a closed hood 131, which is arranged on the top of the conveyor 100. An exhaust duct 132 is provided on the top of the closed hood 131, and a fixed pipe clamp 133 is provided at the bottom end of the exhaust duct 132. The closed hood 131 is connected to the air duct and the exhaust duct 132 through the fixed pipe clamp 133, which can effectively prevent harmful substances generated during the material transportation process from polluting the workshop air and avoid the dangerous reaction of volatile gases with other objects. The closed design is to facilitate the exhaust system to extract dangerous gases volatilized by the materials, ensure the smooth progress of the work, and improve the working efficiency of the device.

[0039] The support frame mechanism 140 includes a sealing plate 141 , a support frame 143 is provided on the surface of the conveyor 100 , a sealing plate 141 is provided on the outer end of the support frame 143 , a connecting piece 142 is provided on the inner end of the surface of the support frame 143 , and a foot 144 is fixedly connected to the bottom of the support frame 143 .

[0040] Example 2: Please refer to Figure 1-10 , and on the basis of the first embodiment, the overall support frame 210 further comprises a lifting cylinder 211, an external support frame 213 is provided on the back of the conveyor 100, an internal support frame 212 is provided inside the external support frame 213, and the external support frame 213 is installed inside the internal support frame 212, and the external support frame 213 is connected to the internal support frame 212 through a fixed connecting plate;

[0041] The second driving mechanism 220 includes a second clutch 224. The integral support frame 210 includes an inner support frame 212 and an outer support frame 213. The second clutch 224 is fixedly connected to the back of the inner support frame 212. A rotating roller and a bearing 223 are mounted on the top of the second clutch 224. A second coupling 222 is mounted on the right end of the rotating roller and the bearing 223. A second driving motor 221 is mounted on the right end of the second coupling 222. A second sprocket 226 is disposed inside the second clutch 224. A second adjustable sliding bearing seat 225 is mounted on the bottom right end of the second clutch 224.

[0042] The second conveying mechanism 230 includes a second auxiliary coupling 233, the elevator 200 includes a second driving mechanism 220, the second auxiliary coupling 233 is installed on the surface of the second driving mechanism 220, and a rotating roller 231 is installed on the outer end of the second auxiliary coupling 233. A connecting plate 234 is provided on the surface of the rotating roller 231, and a support block 232 is connected to the surface of the connecting plate 234. A transmission belt 235 is provided on the surface of the connecting plate 234, and a driving gear 236 is provided at one end of the connecting plate 234 close to the second auxiliary coupling 233.

[0043] During actual operation, when this device is used, the first driving mechanism 110 is driven by the first driving motor 111, and is connected to the first driving roller 121 and the support bearing through the first coupling 112. The first driving motor 111 drives the first sprocket 113 and the chain on the surface to work, providing power for the first driving mechanism 110, which can make the device work stably. Through the three-layer design at both ends, the device can convey multiple materials synchronously or in sections, which greatly improves the conveying efficiency. When some levels of the mechanism do not need to operate, the pneumatic clutch can be controlled by the first clutch 114 to disconnect the connection. The first conveying mechanism 120 is in direct contact with the material and conveys the material from the loading station to the unloading station. The conveyor belt 123 is tightened by the first driving mechanism 110. The middle frame and the rotating roller form the conveyor belt 123 as a traction and bearing component to continuously convey bulk materials or finished products.

[0044] The closed cover 131 is connected to the air duct and the exhaust pipe 132 through a fixed pipe clamp 133, which can effectively prevent harmful substances generated during the material transportation process from polluting the workshop air and avoid the dangerous reaction of volatile gases with other objects. The closed design is to facilitate the exhaust system to extract the dangerous gases volatilized by the materials, ensuring the smooth progress of the work and improving the working efficiency of the device.

[0045] In the elevator 200, the second drive mechanism 220 and the second conveying mechanism 230 work. The lifting cylinder 211 is a double-layer design and is used for lifting materials. An adjustable foot is provided at the bottom of the external support frame 213 to adjust the height of the equipment to meet the height requirements of the equipment. The material is transported to the loading port through the second drive mechanism 220. The second drive mechanism 220 will move synchronously with the frame to drive the device to work. The staff controls the device through a customized master control system. The system uses Siemens medium and large PLCs with fast signal processing speed, which can greatly shorten the system response time and thus improve production efficiency. The customized master control system connects the subsystems in series through industrial Ethernet to realize automatic control of the entire production unit. The control system is equipped with a human-computer interaction system that can display the status of each system, making it easier for the operator to perform automatic control. The operating system is equipped with a three-color light, green for automatic operation signal light, yellow for automatic stop signal light, and red for fault alarm signal light, which is convenient for manual observation of equipment operation.

[0046] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A synchronous conveying device, comprising a conveyor (100), characterized in that: The conveyor (100) is provided with an elevator (200) on the back side, the conveyor (100) is provided with a first driving mechanism (110), a first conveying mechanism (120), a sealed exhaust hood mechanism (130) and a support frame mechanism (140) on the surface, and the elevator (200) is provided with an integral support frame (210), a second driving mechanism (220) and a second conveying mechanism (230) on the surface; The first driving mechanism (110) includes a first driving motor (111), a support frame mechanism (140) is provided on the surface of the conveyor (100), a first clutch (114) is fixedly connected to the front of the support frame mechanism (140), a first coupling (112) is installed at the left end of the bottom of the first clutch (114), a first driving motor (111) is installed at the left end of the first coupling (112), a first sprocket (113) is provided inside the first clutch (114), a first adjustable sliding bearing seat (115) is provided at the right end of the first clutch (114), and a rotating driving roller and a support bearing (116) are provided at the bottom of the right end of the first clutch (114).

2. A synchronous conveying device according to claim 1, characterized in that: The first sprocket (113) is connected to the first adjustable sliding bearing seat (115) via a roller, and the first adjustable sliding bearing seat (115) is connected to the first driving mechanism (110) via a first coupling (112).

3. A synchronous conveying device according to claim 1, characterized in that: The first conveying mechanism (120) includes a first driving roller (121), which is arranged on the front and back of the conveyor (100), and first auxiliary couplings (122) are installed on the left and right ends of the first driving roller (121). A conveying mechanism support frame (125) is installed on the surface of the first driving roller (121), and a conveying belt (123) is arranged on the surface of the conveying mechanism support frame (125). A rotating gear (124) is arranged on the inner side of the first auxiliary coupling (122).

4. A synchronous conveying device according to claim 3, characterized in that: The conveyor (100) comprises a first driving mechanism (110), wherein the first driving roller (121) is mounted on the surface of a conveying mechanism support frame (125) and is connected to the first driving mechanism (110) via a first auxiliary coupling (122).

5. The synchronous conveying device according to claim 1, characterized in that: The enclosed exhaust hood mechanism (130) comprises an enclosed hood (131), the enclosed hood (131) is arranged on the top of the conveyor (100), an exhaust duct (132) is arranged on the top of the enclosed hood (131), and a fixed pipe clamp (133) is arranged on the bottom end of the surface of the exhaust duct (132).

6. The synchronous conveying device according to claim 1, characterized in that: The support frame mechanism (140) includes a sealing plate (141), a support frame (143) is provided on the surface of the conveyor (100), a sealing plate (141) is provided at the outer end of the support frame (143), a connecting member (142) is provided at the inner end of the surface of the support frame (143), and a foot (144) is fixedly connected to the bottom of the support frame (143).

7. The synchronous conveying device according to claim 1, characterized in that: The integral support frame (210) includes a lifting cylinder (211), an external support frame (213) is provided on the back of the conveyor (100), an internal support frame (212) is provided inside the external support frame (213), an external support frame (213) is installed inside the internal support frame (212), and the external support frame (213) is connected to the internal support frame (212) via a fixed connecting plate.

8. The synchronous conveying device according to claim 1, characterized in that: The second driving mechanism (220) includes a second clutch (224), the integral support frame (210) includes an internal support frame (212) and an external support frame (213), the second clutch (224) is fixedly connected to the back of the internal support frame (212), a rotating roller and a bearing (223) are installed on the top of the second clutch (224), a second coupling (222) is installed on the right end of the rotating roller and the bearing (223), a second driving motor (221) is installed on the right end of the second coupling (222), a second sprocket (226) is provided inside the second clutch (224), and a second adjustable sliding bearing seat (225) is installed on the bottom of the right end of the second clutch (224).

9. The synchronous conveying device according to claim 1, characterized in that: The second conveying mechanism (230) includes a second auxiliary coupling (233), the hoist (200) includes a second driving mechanism (220), the second auxiliary coupling (233) is installed on the surface of the second driving mechanism (220), a rotating roller (231) is installed on the outer end of the second auxiliary coupling (233), a connecting plate (234) is provided on the surface of the rotating roller (231), a supporting block (232) is connected to the surface of the connecting plate (234), a conveying belt (235) is provided on the surface of the connecting plate (234), and a driving gear (236) is provided at one end of the connecting plate (234) close to the second auxiliary coupling (233).