Coiled material anti-collision conveying and overturning device
By setting up a detection unit next to the winding mechanism and using diffuse reflection photoelectric switch to detect the coil, the problem that the stepping beam conveyor cannot be automatically detected is solved, and the automation and safety of the winding material conveying process is achieved, and the collision between the winding material and the winding machine is avoided.
Patent Information
- Application Number
- CN202421764559.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing stepping beam conveyor cannot automatically detect whether the coil has been transported to the winder, resulting in the risk of collision between the coil and the winder, and requires manual supervision, lacking automation and safety.
A detection unit is arranged next to the winding mechanism to detect whether there is a roll material on the rolling bracket through a diffuse reflection photoelectric switch, and is electrically connected to the control module to control the action of the stepping beam mechanism to ensure that the roll material is conveyed after the rolling is completed.
The automation and safety improvement of the coil conveying process is achieved, the collision between the coil and the winder is avoided, manpower is saved, and work safety is improved.
Smart Images

Figure CN223225166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum material processing and manufacturing, in particular to a coiled material anti-collision conveying and reeling device. Background Art
[0002] During the production of aluminum alloy strip, aluminum coils need to be conveyed and reeled. Currently, there are two main methods for conveying coils: roller conveying and walking beam conveying. Roller conveying is not suitable for intermittent operations where conveying and reeling are performed in conjunction with a reeling machine. Existing walking beam conveying devices can only repeat a set process, unable to detect whether the coil on the reeling machine has been removed while the walking beam is conveying the coil. Therefore, manual supervision is required at the equipment's side, otherwise there is a risk of collision between the coils subsequently conveyed by the walking beam and the coils on the reeling machine. Utility Model Content
[0003] The purpose of the utility model is to provide a coiled material anti-collision conveying and rolling device, which has a high degree of automation and can improve the safety of the coiled material conveying and rolling process.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a coil anti-collision conveying and rolling device, including a base, a walking beam mechanism, a rolling mechanism, a detection unit and a control module, a conveying trough is opened in the base along the conveying direction, the walking beam mechanism and the rolling mechanism are installed in the conveying trough, the walking beam mechanism includes a walking beam, an advance and retreat drive mechanism and a lifting drive mechanism, a plurality of supporting saddles are arranged on the walking beam along the conveying direction, and a plurality of base supporting brackets are symmetrically arranged on the left and right sides of the conveying trough along the conveying direction, the rolling mechanism is located in front of the walking beam mechanism, and the detection unit is arranged next to the rolling support bracket of the rolling mechanism to detect whether there is a coil on the rolling support bracket, and the detection unit is electrically connected to the control module.
[0005] Furthermore, the detection unit is a diffuse reflection photoelectric switch.
[0006] Furthermore, the detection unit is arranged at a position 45° in front of the oblique side of the roll support bracket.
[0007] Furthermore, the forward and backward driving mechanism includes a first hydraulic cylinder and a first hydraulic pump system that provides power for it, the main body of the first hydraulic cylinder is hinged to the base, and the front end of the piston rod of the first hydraulic cylinder is hinged to the rear end of the stepping beam; the control module is electrically connected to the first hydraulic pump system.
[0008] Furthermore, the lifting drive mechanism includes a second hydraulic cylinder, a transmission rod and a second hydraulic pump system that provides power for the second hydraulic cylinder. The main body of the second hydraulic cylinder is hinged to the stepping beam, the front end of the piston rod of the second hydraulic cylinder is hinged to one end of the transmission rod, and the other end of the transmission rod is hinged to the base; the control module is electrically connected to the second hydraulic pump system.
[0009] Furthermore, the control module is electrically connected to the control end of the rolling mechanism.
[0010] Furthermore, the plurality of supporting saddles are arranged at equal intervals on the walking beam, the plurality of base supporting brackets are arranged at equal intervals, and the spacing between adjacent supporting saddles, the spacing between adjacent base supporting brackets, and the spacing between the frontmost base supporting bracket and the rolling supporting bracket are equal.
[0011] Furthermore, the roll-up support bracket includes symmetrically arranged left and right support brackets, and the distance between the left and right support brackets is greater than the width of the walking beam, so that the walking beam passes through the roll-up support bracket to transport the coiled material to the top of the roll-up support bracket.
[0012] Compared with the prior art, the present invention has the following advantages: It provides a coil-conveyance and rewinding device with anti-collision features. This device automatically detects whether a coil is present on the rewinding support frame by providing a detection unit next to the rewinding mechanism. This ensures that subsequent coil conveyance can proceed only when no coil is present on the rewinding mechanism. This high degree of automation not only saves manpower but also improves safety during coil conveyance and rewinding. Therefore, the present invention has strong practicality and broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the device according to an embodiment of the present utility model;
[0014] Figure 2 It is a schematic diagram of the working state of the device of the embodiment of the present utility model. DETAILED DESCRIPTION
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present application belongs.
[0017] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0018] like Figure 1-2 As shown, this embodiment provides a coil anti-collision conveying and rolling device, including a base 1, a walking beam mechanism 2, a rolling mechanism 3, a detection unit 4 and a control module 5. A conveying trough 101 is opened in the base 1 along the conveying direction, and the walking beam mechanism 2 and the rolling mechanism 3 are installed in the conveying trough 101. The walking beam mechanism 2 includes a walking beam 201, an advance and retreat drive mechanism and a lifting drive mechanism. Several supporting saddles 202 are arranged on the walking beam 201 along the conveying direction. The base 1 has several base supporting brackets 102 symmetrically arranged on the left and right sides of the conveying trough along the conveying direction. The rolling mechanism 3 is located in front of the walking beam mechanism 2, and the detection unit 4 is arranged next to the rolling support bracket 301 of the rolling mechanism 3 to detect whether there is a coil on the rolling support bracket. The detection unit 4 is electrically connected to the control module 5.
[0019] In this embodiment, the detection unit 4 is a diffuse reflection photoelectric switch and is disposed at a position 45° in front of the oblique side of the roll support bracket 301 .
[0020] In this embodiment, the forward and backward drive mechanism includes a first hydraulic cylinder 203 and a first hydraulic pump system that provides power thereto. The main body of the first hydraulic cylinder 203 is hinged to the base 1, and the front end of the piston rod of the first hydraulic cylinder 203 is hinged to the rear end of the walking beam 201. The lifting drive mechanism includes a second hydraulic cylinder 204, a transmission rod 205, and a second hydraulic pump system that provides power thereto. The main body of the second hydraulic cylinder 204 is hinged to the walking beam 201, and the front end of the piston rod of the second hydraulic cylinder 204 is hinged to one end of the transmission rod 205. The other end of the transmission rod 205 is hinged to the base 1.
[0021] The control module is electrically connected to the first hydraulic pump system, the second hydraulic pump system and the control end of the rolling mechanism respectively.
[0022] The plurality of supporting saddles 202 are equidistantly arranged on the walking beam 201, and the plurality of base supporting brackets 102 are equidistantly arranged. The spacing between adjacent supporting saddles, the spacing between adjacent base supporting brackets, and the spacing between the frontmost base supporting bracket and the rolling supporting bracket are equal.
[0023] The roll-up support bracket 301 includes symmetrically arranged left and right support brackets, and the distance between the left and right support brackets is greater than the width of the walking beam 201, so that the walking beam can pass through the roll-up support bracket to transport the coil 6 to the top of the roll-up support bracket.
[0024] The working principle of the coiled material anti-collision conveying and rewinding device provided by the utility model is as follows: the initial state of the device is as follows: Figure 1 As shown. After the device is started, the walking beam mechanism and the coil mechanism start to work in conjunction. The coil is intermittently placed on the rearmost base support bracket. The control module controls the forward and backward drive mechanism and the lifting drive mechanism to work. The walking beam rises, lifts the coil on the base support bracket through the supporting saddle, and then moves forward to transport the coil on the supporting saddle forward. At this time, the working status is as follows Figure 2 As shown. When the walking beam moves to the previous station, it lowers, and the coil on the supporting saddle falls onto the base support bracket, thereby transporting the coil from the next station to the previous station. The walking beam then retreats to its initial position. At this point, the detection unit checks whether there is a coil on the rewinding mechanism's rewinding support bracket. If not, the walking beam continues its previous cycle until the coil on the frontmost base support bracket is transported to the rewinding mechanism's rewinding support bracket. At this point, the detection unit detects the presence of a coil on the rewinding support bracket, and the control module controls the walking beam mechanism to pause its cycle and activate the rewinding mechanism. After the set rewinding completion time is reached, the detection unit checks whether there is a coil on the rewinding support bracket. If not, the walking beam mechanism is controlled to resume its cycle. This shows that the device structure design of the present invention can ensure that accidents such as the rewinding mechanism continuing to transport coils before rewinding is completed, which could cause coil collisions, will not occur.
[0025] Certainly, in this process, the previous process of placing the coiled material intermittently to the rearmost base support bracket also needs to be linked and paused or continued to work. This does not belong to the scope of the present invention and will not be described here.
[0026] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation thereto. Any person skilled in the art may utilize the above disclosure to modify or remodel the present invention into equivalent embodiments. However, any simple modifications, equivalent variations, and modifications to the above embodiments that do not depart from the technical content of the present invention and are based on the technical essence of the present invention shall remain within the scope of protection of the present invention.
Claims
1. A coiled material anti-collision conveying and rewinding device, characterized in that: It includes a base, a walking beam mechanism, a rolling mechanism, a detection unit and a control module. A conveying trough is opened in the base along the conveying direction. The walking beam mechanism and the rolling mechanism are installed in the conveying trough. The walking beam mechanism includes a walking beam, an advance and retreat drive mechanism and a lifting drive mechanism. Several supporting saddles are arranged on the walking beam along the conveying direction. The base is symmetrically provided with several base supporting brackets on the left and right sides of the conveying trough along the conveying direction. The rolling mechanism is located in front of the walking beam mechanism. The detection unit is arranged next to the rolling support bracket of the rolling mechanism to detect whether there is a coil on the rolling support bracket. The detection unit is electrically connected to the control module.
2. The coiled material anti-collision conveying and rewinding device according to claim 1, characterized in that: The detection unit is a diffuse reflection photoelectric switch.
3. The coiled material anti-collision conveying and rewinding device according to claim 1, characterized in that: The detection unit is arranged at a position 45 degrees in front of the oblique side of the roll support bracket.
4. The coiled material anti-collision conveying and rewinding device according to claim 1, characterized in that: The forward and backward driving mechanism includes a first hydraulic cylinder and a first hydraulic pump system that provides power for it. The main body of the first hydraulic cylinder is hinged to the base, and the front end of the piston rod of the first hydraulic cylinder is hinged to the rear end of the walking beam; the control module is electrically connected to the first hydraulic pump system.
5. The coiled material anti-collision conveying and rewinding device according to claim 1, characterized in that: The lifting drive mechanism includes a second hydraulic cylinder, a transmission rod and a second hydraulic pump system that provides power for the second hydraulic cylinder. The main body of the second hydraulic cylinder is hinged to the walking beam, the front end of the piston rod of the second hydraulic cylinder is hinged to one end of the transmission rod, and the other end of the transmission rod is hinged to the base; the control module is electrically connected to the second hydraulic pump system.
6. The coiled material anti-collision conveying and rewinding device according to claim 1, characterized in that: The control module is electrically connected to the control end of the rolling mechanism.
7. The coiled material anti-collision conveying and rewinding device according to claim 1, characterized in that: The plurality of supporting saddles are arranged at equal intervals on the walking beam, the plurality of base supporting brackets are arranged at equal intervals, and the spacing between adjacent supporting saddles, the spacing between adjacent base supporting brackets, and the spacing between the frontmost base supporting bracket and the rolling supporting bracket are equal.
8. The coiled material anti-collision conveying and rewinding device according to claim 1, characterized in that: The roll-up support bracket includes a symmetrically arranged left and right support brackets, and the distance between the left and right support brackets is greater than the width of the walking beam, so that the walking beam can pass through the roll-up support bracket to transport the coiled material to the top of the roll-up support bracket.