Automatic transferring and cover disassembling jig recycling device

Abstract

The utility model relates to the technical field of non-standard automation, in particular to an automatic transferring and cover disassembling jig recycling device which comprises a rack, a feeding conveying assembly, a discharging conveying assembly, a conveying jig, a material taking mechanical arm, a material grabbing assembly and a recycling and placing assembly. The feeding conveying assembly and the discharging conveying assembly are arranged on the two sides of the rack correspondingly, the material taking mechanical arm is arranged on the rack and located on the upper side of the feeding conveying assembly, the conveying jig comprises a base, a circuit board and a cover plate, and the material grabbing assembly comprises a first grabbing module, a second grabbing module and a third grabbing module. The first grabbing module, the second grabbing module and the third grabbing module are all arranged on the material taking mechanical arm. Through the characteristics of high efficiency, accuracy, flexibility and environmental protection, an advanced disassembly and recovery solution is provided for the electronic industry.

Description

Technical Field

[0001] The utility model relates to the technical field of non-standard automation, in particular to an automatic transfer and cover removal fixture recovery device. Background Art

[0002] Non-standard automation, or non-standard automation equipment, refers to highly personalized automation equipment tailored to the actual production process requirements of a specific product. This type of equipment is not standardized; its design, functionality, and operation are tailored to the user's specific process requirements, demonstrating a high degree of flexibility and customizability. Specifically, different automated production equipment designs are required for different circuit board production applications.

[0003] In the automated production of circuit boards, wave soldering is performed in a furnace. After wave soldering, the circuit boards and fixtures need to be disassembled and recycled. Existing fixture disassembly is done manually, which is inefficient and difficult. Therefore, a new design for existing fixture disassembly and recycling is needed. Utility Model Content

[0004] In order to solve the above problems, the utility model provides the electronics industry with an automatic transfer and cover removal jig recovery device with the characteristics of high efficiency, precision, flexibility and environmental protection, which is an advanced disassembly and recycling solution.

[0005] The technical solution adopted by the present invention is: an automatic transfer and decapping jig recovery device, comprising a frame, a feed conveying assembly, a discharge conveying assembly, a conveying jig, a material picking robot, a material grabbing assembly and a recovery and placement assembly; the feed conveying assembly and the discharge conveying assembly are respectively arranged on both sides of the frame, the material picking robot is arranged on the frame and located on the upper side of the feed conveying assembly, the conveying jig comprises a base, a circuit board and a cover plate, the material grabbing assembly comprises a first grabbing module, a second grabbing module and a third grabbing module, the first grabbing module, the second grabbing module and the third grabbing module are all arranged on the material picking robot, the first grabbing module is used to grab the cover plate and place it on the recovery and placement assembly, the second grabbing module is used to grab the circuit board and place it on the discharge conveying assembly, and the third grabbing module is used to grab the base and place it on the recovery and placement assembly.

[0006] A further improvement to the above scheme is that the feed conveying assembly includes a feed conveying bracket, a feed conveying belt, a feed conveying roller and a feed conveying motor, the feed conveying bracket is arranged on the frame, the feed conveying roller is arranged on the feed conveying bracket, the feed conveying belt is arranged on the feed conveying roller, and the driving end of the feed conveying motor is connected to the feed conveying roller; a feed positioning module is provided on one side of the feed conveying bracket, and the feed positioning module is used for positioning the conveying jig.

[0007] A further improvement to the above solution is that the feed conveying bracket is provided with a feed adjustment module, and the feed adjustment module is used to adjust the width of the feed conveying bracket.

[0008] A further improvement to the above scheme is that the discharging conveying assembly includes a discharging conveying bracket, a discharging conveying belt, a discharging conveying roller and a discharging conveying motor, the discharging conveying bracket is arranged on the frame, the discharging conveying roller is arranged on the discharging conveying bracket, the discharging conveying belt is arranged on the discharging conveying roller, and the driving end of the discharging conveying motor is connected to the discharging conveying roller; the discharging conveying bracket is provided with a discharging adjustment module, and the discharging adjustment module is used to adjust the width of the discharging conveying bracket.

[0009] A further improvement to the above solution is that a support frame is provided on the frame, and the material-retrieving manipulator is provided on the support frame; the material-retrieving manipulator is provided with multiple transmission joints, and the multiple transmission joints are connected in sequence.

[0010] A further improvement to the above scheme is that the material picking robot is provided with a cross bracket, the first grabbing module includes a first material picking cylinder relatively arranged on both sides of the cross bracket, the driving end of the first material picking cylinder is provided with a first material picking clamp, and the first material picking clamp is provided with a clamping positioning shaft.

[0011] A further improvement to the above solution is that the cover plate is provided with a clamping buckle for cooperating with the base, the first material picking cylinder is used to drive the first material picking clamp to push the clamping buckle to separate from the base, and the clamping positioning shaft is used to clamp the cover plate.

[0012] A further improvement to the above scheme is that the second grabbing module includes a material picking lifting cylinder, a material picking clamping cylinder and a second material picking clamping plate. The material picking lifting cylinder is arranged on both sides of the cross bracket, and the material picking clamping cylinder is arranged at the driving end of the material picking lifting cylinder. The second material picking clamping plate is provided with a material picking clamping groove, and the material picking clamping groove is used to clamp the circuit board.

[0013] A further improvement to the above solution is that the third grabbing module includes a material picking bracket arranged on a cross bracket and located on the upper side of the first material picking cylinder, a telescopic rod is provided at the end of the material picking bracket, and a material picking suction cup is provided at the end of the telescopic rod, and the material picking suction cup is used to adsorb the base.

[0014] A further improvement to the above scheme is that the recycling and placement component includes a recycling conveying module, a recycling jig and a recycling positioning module. The recycling conveying module is arranged on the frame and is located on one side of the feed conveying component. The recycling jig is arranged on the recycling conveying module. The recycling positioning module is used to position the recycling jig on the recycling conveying module.

[0015] A further improvement to the above scheme is that the recovery jig includes a jig base, a first placement position and a second placement position, and a plurality of first positioning rods and a plurality of second positioning rods are provided on the jig base, the first placement position is formed between the plurality of first positioning rods, and the second placement position is formed between the plurality of second positioning rods.

[0016] The beneficial effects of the utility model are:

[0017] Compared with the existing jig recycling, the triple material grabbing modules (first, second, and third grabbing modules) adopted by the utility model are respectively used to accurately grab and place the cover plate, circuit board and base, ensuring the accuracy and stability during the disassembly process, reducing human operation errors, and improving product quality and yield rate. The modular design of the conveying jig (base, circuit board, cover plate) is convenient for rapid adjustment to meet the disassembly needs of electronic components of different specifications, enhancing the versatility and flexibility of the equipment and reducing the cost of production line transformation. The recyclable base and cover plate are transferred to the recycling and placement assembly in an automated manner, and the circuit board is directly conveyed to the discharge end for the next step of processing, effectively realizing the classified recycling and reuse of resources. The utility model provides the electronics industry with advanced disassembly and recycling solutions through its high efficiency, precision, flexibility and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional schematic diagram of the automatic transfer and decapping jig recovery device of the utility model;

[0019] Figure 2 for Figure 1 A three-dimensional schematic diagram of the automatic transfer and decapping jig recovery device from another perspective;

[0020] Figure 3 for Figure 1 Schematic diagram of the partial structure of the automatic transfer and decapping jig recovery device;

[0021] Figure 4 for Figure 1 Schematic diagram of the partial structure of the automatic transfer and decapping jig recovery device;

[0022] Figure 5 for Figure 1 A three-dimensional schematic diagram of the material grabbing component of the automatic transfer and decapping jig recovery device;

[0023] Figure 6 for Figure 1 A three-dimensional schematic diagram of the material grabbing component of the automatic transfer and decapping jig recovery device.

[0024] Description of the accompanying drawings: frame 1, support frame 11, feed conveying assembly 2, feed conveying bracket 21, feed conveyor belt 22, feed conveying roller 23, feed conveying motor 24, feed adjustment module 25, feed positioning module 26, discharge conveying assembly 3, discharge conveying bracket 31, discharge conveyor belt 32, discharge conveying roller 33, discharge conveying motor 34, discharge adjustment module 35, conveying fixture 4, base 41, circuit board 42, cover 43, clamping buckle 431, material retrieving manipulator 5, cross bracket 51, material grabbing assembly 6, first grabbing module 6 1. First picking cylinder 611, first picking clamp 612, clamping and positioning shaft 613, second grabbing module 62, picking lifting cylinder 621, picking clamping cylinder 622, second picking clamp 623, picking clamping groove 624, third grabbing module 63, picking bracket 631, telescopic rod 632, picking suction cup 633, recycling and placement component 7, recycling conveying module 71, recycling jig 72, jig bottom plate 721, first placement position 722, second placement position 723, first positioning rod 724, second positioning rod 725, recycling and positioning module 73. DETAILED DESCRIPTION

[0025] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.

[0026] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0028] like Figures 1 to 6As shown, in one embodiment of the present invention, an automatic transfer and decapping jig recovery device is involved, comprising a frame 1, a feed conveying assembly 2, a discharge conveying assembly 3, a conveying jig 4, a material retrieving manipulator 5, a material grabbing assembly 6, and a recovery and placement assembly 7; the feed conveying assembly 2 and the discharge conveying assembly 3 are respectively arranged on both sides of the frame 1, the material retrieving manipulator 5 is arranged on the frame 1, and is located on the upper side of the feed conveying assembly 2, the conveying jig 4 includes a base 41, a circuit board 42, and a cover plate 43, The material grabbing assembly 6 includes a first grabbing module 61, a second grabbing module 62 and a third grabbing module 63. The first grabbing module 61, the second grabbing module 62 and the third grabbing module 63 are all arranged on the material picking manipulator 5. The first grabbing module 61 is used to grab the cover plate 43 and place it on the recycling and placement assembly 7. The second grabbing module 62 is used to grab the circuit board 42 and place it on the discharge conveying assembly 3. The third grabbing module 63 is used to grab the base 41 and place it on the recycling and placement assembly 7. The triple material grabbing modules (first, second and third grabbing modules 63) used in this embodiment are used to accurately grab and place the cover plate 43, the circuit board 42 and the base 41 respectively, ensuring the accuracy and stability during the disassembly process, reducing human operation errors, and improving product quality and yield rate. The modular design of the conveying fixture 4 (base 41, circuit board 42, cover plate 43) facilitates quick adjustment to adapt to the disassembly requirements of electronic components of different specifications, enhances the versatility and flexibility of the equipment, and reduces the cost of production line transformation. The recyclable base 41 and cover 43 are automatically and orderly transferred to the recycling and placement assembly 7, while the circuit board 42 is directly transported to the discharge end for further processing, effectively achieving the classified recycling and reuse of resources. This embodiment provides an advanced disassembly and recycling solution for the electronics industry through its high efficiency, precision, flexibility, and environmental protection.

[0029] The feed conveying assembly 2 includes a feed conveying bracket 21, a feed conveying belt 22, a feed conveying roller 23, and a feed conveying motor 24. The feed conveying bracket 21 is arranged on the frame 1, the feed conveying roller 23 is arranged on the feed conveying bracket 21, the feed conveying belt 22 is arranged on the feed conveying roller 23, and the driving end of the feed conveying motor 24 is connected to the feed conveying roller 23; a feed positioning module 26 is provided on one side of the feed conveying bracket 21, and the feed positioning module 26 is used to position the conveying jig 4. Specifically, the feed conveying bracket 21 is provided with a feed adjustment module 25, and the feed adjustment module 25 is used to adjust the width of the feed conveying bracket 21. In this embodiment, the feed conveying bracket 21 is firmly mounted on the frame 1, ensuring the stability and durability of the overall structure. The close fit between the conveying roller and the conveyor belt not only improves the smoothness of the jig transmission, but also significantly reduces noise and wear. The infeed positioning module 26 precisely guides and positions jigs, effectively preventing drift and misalignment during conveyance, and improving the accuracy and efficiency of subsequent decapping and recycling operations. Furthermore, the introduction of the infeed adjustment module 25 gives the system greater adaptability, enabling flexible adjustment of the conveyor bracket width to accommodate jigs of varying sizes and types, significantly expanding the device's application range and flexibility.

[0030] The discharge conveyor assembly 3 comprises a discharge conveyor bracket 31, a discharge conveyor belt 32, a discharge conveyor roller 33, and a discharge conveyor motor 34. The discharge conveyor bracket 31 is mounted on the machine frame 1, the discharge conveyor roller 33 is mounted on the discharge conveyor bracket 31, the discharge conveyor belt 32 is mounted on the discharge conveyor roller 33, and the drive end of the discharge conveyor motor 34 is connected to the discharge conveyor roller 33. The discharge conveyor bracket 31 is equipped with a discharge adjustment module 35 for adjusting the width of the discharge conveyor bracket 31. In this embodiment, the precisely designed discharge conveyor bracket 31 is securely mounted on the machine frame 1, ensuring a stable conveying process. The close fit between the discharge conveyor roller 33 and the conveyor belt ensures a smooth transition of materials from the decapping jig to the recovery area, reducing the risk of material damage and blockage. Crucially, the efficient drive of the discharge conveyor motor 34 not only increases conveying speed but also enhances the system's automation level, reducing the need for manual intervention. The innovative application of the discharge adjustment module 35 gives the component excellent adaptability. It can flexibly adjust the width of the discharge conveyor bracket 31 according to the different sizes and shapes of the decapping jigs or recycled materials, thereby ensuring efficient and accurate conveying.

[0031] The frame 1 is equipped with a support frame 11, and the retrieving robot 5 is mounted on this support frame 11. The retrieving robot 5 is equipped with multiple transmission joints, which are connected in sequence. In this embodiment, the retrieving robot 5 is constructed using multiple precisely connected transmission joints, which not only enables flexible multi-degree-of-freedom movement but also ensures precise grasping and release of the decapping jig during transfer. This structure effectively improves the efficiency and accuracy of recycling operations, reduces jig damage caused by mechanical vibration or operational errors, and accelerates jig recycling, optimizing the fluidity and automation level of the entire production line.

[0032] The material-grabbing robot 5 is provided with a cross bracket 51. The first grabbing module 61 includes a first material-grabbing cylinder 611 relatively arranged on both sides of the cross bracket 51. The driving end of the first material-grabbing cylinder 611 is provided with a first material-grabbing clamp 612. The first material-grabbing clamp 612 is provided with a clamping and positioning shaft 613. Specifically, the cover plate 43 is provided with a clamping buckle 431 for cooperating with the base 41. The first material-grabbing cylinder 611 is used to drive the first material-grabbing clamp 612 to push the clamping buckle 431 to separate from the base 41. The clamping and positioning shaft 613 is used to clamp the cover plate 43. In this embodiment, the first grabbing module 61 carried by the cross bracket 51 demonstrates a high degree of flexibility and precision. The first material-grabbing cylinder 611 arranged on both sides, through the first material-grabbing clamp 612 and the clamping and positioning shaft 613 at its driving end, accurately performs the clamping and separation actions of the cover plate 43. This embodiment integrates the cooperation mechanism of the clamping buckle 431 and the base 41, effectively improving the efficiency and stability of cover removal. Specifically, the cylinder drives the clamping plate to accurately push the clamping buckle 431 away from the base 41, and at the same time the clamping positioning shaft 613 firmly clamps the cover plate 43, ensuring the safe transfer and rapid recovery of the cover plate 43 during the removal process.

[0033] The second grabbing module 62 includes a material lifting cylinder 621, a material clamping cylinder 622, and a second material clamping plate 623. The material lifting cylinder 621 is arranged on both sides of the cross bracket 51, and the material clamping cylinder 622 is arranged at the driving end of the material lifting cylinder 621. The second material clamping plate 623 is provided with a material clamping groove 624, and the material clamping groove 624 is used to clamp the circuit board 42. In this embodiment, through the precise control of the material lifting cylinder 621, the stable lifting and lowering of the circuit board 42 in the vertical direction is achieved, ensuring the stability during the grabbing process. As a key component of the driving end, the high response speed of the material clamping cylinder 622 ensures the rapid and reliable clamping action, effectively shortening the operation cycle. The material clamping groove 624 equipped with the second material clamping plate 623 accurately adapts to the size of the circuit board 42, achieving stable and delicate clamping, avoiding the circuit board 42 from slipping or being damaged during the transfer process, thereby ensuring the continuity of the production line and product quality. In addition, the design of the second grabbing module 62 also enhances the flexibility and adaptability of the automatic transfer and decapping jig recovery device.

[0034] The third grabbing module 63 includes a retrieving bracket 631 mounted on the cross bracket 51 and positioned above the first retrieving cylinder 611. A telescopic rod 632 is provided at the end of the retrieving bracket 631, and a retrieving suction cup 633 is provided at the end of the telescopic rod 632. The retrieving suction cup 633 is used to adhere to the base 41. In this embodiment, the retrieving bracket 631 is integrated with the cross bracket 51 and positioned above the first retrieving cylinder 611, achieving an optimized spatial layout. The flexible adjustment of the telescopic rod 632 ensures that the retrieving suction cup 633 can be precisely positioned on the surface of the base 41. Its powerful suction capacity firmly grasps the base 41, preventing it from slipping or misalignment during transfer.

[0035] The recycling and placement component 7 includes a recycling conveying module 71, a recycling jig 72, and a recycling positioning module 73. The recycling conveying module 71 is arranged on the frame 1 and is located on one side of the feed conveying component 2. The recycling jig 72 is arranged on the recycling conveying module 71. The recycling positioning module 73 is used to position the recycling jig 72 on the recycling conveying module 71. Specifically, the recycling jig 72 includes a jig base plate 721, a first placement position 722, and a second placement position 723. A plurality of first positioning rods 724 and a plurality of second positioning rods 725 are provided on the jig base plate 721. A first placement position 722 is formed between the plurality of first positioning rods 724, and a second placement position 723 is formed between the plurality of second positioning rods 725. In this embodiment, the recycling conveying module 71 ensures the stable transportation of the jig on the frame 1 and is seamlessly connected with the feed conveying component 2. The innovative design of the recycling jig 72 utilizes first and second positioning rods 724 and 725 to define the first and second placement positions 723, respectively. This not only improves jig loading efficiency but also ensures the jig's stability and compatibility during the recycling process. The introduction of the recycling positioning module 73 further ensures the jig's precise placement on the recycling conveyor module 71, effectively preventing interference between jigs.

[0036] The above embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. An automatic transfer and removal jig recovery device, characterized by: It includes a frame, an infeed conveying assembly, an outfeed conveying assembly, a conveying jig, a material picking robot, a material grabbing assembly and a recycling and placement assembly; the infeed conveying assembly and the outfeed conveying assembly are respectively arranged on both sides of the frame, the material picking robot is arranged on the frame and is located on the upper side of the infeed conveying assembly, the conveying jig includes a base, a circuit board and a cover plate, the material grabbing assembly includes a first grabbing module, a second grabbing module and a third grabbing module, the first grabbing module, the second grabbing module and the third grabbing module are all arranged on the material picking robot, the first grabbing module is used to grab the cover plate and place it on the recycling and placement assembly, the second grabbing module is used to grab the circuit board and place it on the outfeed conveying assembly, and the third grabbing module is used to grab the base and place it on the recycling and placement assembly.

2. The automatic transfer and decapping jig recovery device according to claim 1 is characterized in that: The feed conveying assembly includes a feed conveying bracket, a feed conveying belt, a feed conveying roller and a feed conveying motor. The feed conveying bracket is arranged on the frame, the feed conveying roller is arranged on the feed conveying bracket, the feed conveying belt is arranged on the feed conveying roller, and the driving end of the feed conveying motor is connected to the feed conveying roller; a feed positioning module is arranged on one side of the feed conveying bracket, and the feed positioning module is used for positioning the conveying jig.

3. The automatic transfer and decapping jig recovery device according to claim 2 is characterized in that: The feed conveying bracket is provided with a feed adjusting module, and the feed adjusting module is used to adjust the width of the feed conveying bracket.

4. The automatic transfer and decapping jig recovery device according to claim 3 is characterized in that: The discharging conveying assembly includes a discharging conveying bracket, a discharging conveying belt, a discharging conveying roller and a discharging conveying motor. The discharging conveying bracket is arranged on a frame, the discharging conveying roller is arranged on the discharging conveying bracket, the discharging conveying belt is arranged on the discharging conveying roller, and the driving end of the discharging conveying motor is connected to the discharging conveying roller; the discharging conveying bracket is provided with a discharging adjustment module, and the discharging adjustment module is used to adjust the width of the discharging conveying bracket.

5. The automatic transfer and decapping jig recovery device according to claim 1 is characterized in that: A support frame is provided on the frame, and the material-retrieving manipulator is provided on the support frame; the material-retrieving manipulator is provided with a plurality of transmission joints, and the plurality of transmission joints are connected in sequence.

6. The automatic transfer and decapping jig recovery device according to claim 1 is characterized in that: The retrieving manipulator is provided with a cross bracket, the first grabbing module includes a first retrieving cylinder relatively arranged on both sides of the cross bracket, the driving end of the first retrieving cylinder is provided with a first retrieving clamping plate, and the first retrieving clamping plate is provided with a clamping positioning shaft; The cover plate is provided with a clamping buckle for matching with the base, the first material-retrieving cylinder is used to drive the first material-retrieving clamping plate to push the clamping buckle to separate from the base, and the clamping positioning shaft is used to clamp the cover plate.

7. The automatic transfer and decapping jig recovery device according to claim 6, characterized in that: The second grabbing module includes a material picking lifting cylinder, a material picking clamping cylinder and a second material picking clamping plate. The material picking lifting cylinder is arranged on both sides of the cross bracket, and the material picking clamping cylinder is arranged at the driving end of the material picking lifting cylinder. The second material picking clamping plate is provided with a material picking clamping groove, and the material picking clamping groove is used to clamp the circuit board.

8. The automatic transfer and decapping jig recovery device according to claim 7, characterized in that: The third grabbing module includes a material picking bracket arranged on a cross bracket and located on the upper side of the first material picking cylinder. A telescopic rod is provided at the end of the material picking bracket, and a material picking suction cup is provided at the end of the telescopic rod. The material picking suction cup is used to adsorb the base.

9. The automatic transfer and decapping jig recovery device according to claim 1, characterized in that: The recycling and placement component includes a recycling conveying module, a recycling jig and a recycling positioning module. The recycling conveying module is arranged on the frame and is located on one side of the feed conveying component. The recycling jig is arranged on the recycling conveying module. The recycling positioning module is used to position the recycling jig on the recycling conveying module.

10. The automatic transfer and decapping jig recovery device according to claim 9, characterized in that: The recycling jig includes a jig base, a first placement position and a second placement position. A plurality of first positioning rods and a plurality of second positioning rods are provided on the jig base. The first placement position is formed between the plurality of first positioning rods, and the second placement position is formed between the plurality of second positioning rods.

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