Controlled-release urea spraying equipment

Through the coordinated design of the rotating roller and the spray rack, uniform spraying of urea surfactant is achieved, solving the problems of low spray efficiency and insufficient uniformity in the prior art, improving processing efficiency and reducing labor burden.

CN223225984UActive Publication Date: 2025-08-15HENAN HAOBANG FERTILIZER TECH CO LTD
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Patent Information

Application Number
CN202422363076.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-15
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing spraying method can only spray one side of urea, which requires manual overturning, reducing the spraying efficiency and uniformity and increasing the labor burden.

Method used

The design of rotating roller and spray rack is adopted to drive the urea roll through the rotating roller, and the spray rack is reciprocating, so that the urea surface is uniformly sprayed with surfactant, combined with transmission components and motor control, ensuring uniform coverage.

Benefits of technology

It improves spraying efficiency and uniformity, reduces manual flip operation, reduces manual burden, and extends the use time of urea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of controlled-release urea production, and particularly relates to controlled-release urea spraying equipment which comprises a working table, rotating rollers are rotatably connected to the upper portion in the working table at equal intervals, a supporting frame is fixedly connected to the top of the working table, a spraying frame is slidably connected to the bottom of the supporting frame, and a storage box is fixedly connected to the top of the supporting frame. A hose is arranged between the storage box and the spraying frame, and one end of the hose extends into the storage box and is provided with a booster pump; the utility model provides controlled-release urea spraying equipment, and solves the problems that in the prior art, urea is coated on the surface in a manner of spraying a surfactant, but the urea on a plane is sprayed in an existing spraying manner, and only one surface of the urea can be sprayed at the same time, so that the urea cannot be uniformly sprayed. And the problems that the spraying efficiency is reduced, the spraying uniformity is insufficient, and meanwhile, the manual burden is increased are solved.
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Description

Technical Field

[0001] The utility model belongs to the field of controlled-release urea production, in particular to a controlled-release urea spraying device. Background Art

[0002] Urea is mostly used as fertilizer and animal feed. The purpose of wrapping urea with wrapping materials is to achieve the slow release of nitrogen, improve fertilizer utilization, and reduce the impact on the environment.

[0003] In the prior art, urea is mostly coated on the surface by spraying a surfactant. However, the existing spraying method is to spray urea on a flat surface, and only one side of the urea can be sprayed at the same time. It needs to be manually turned over to fully cover the surface, which reduces the spraying efficiency and the spraying uniformity, and increases the labor burden. Utility Model Content

[0004] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide a controlled-release urea spraying device.

[0005] The technical solution of the present utility model is as follows: a controlled-release urea spraying device, comprising a workbench, wherein a rotating roller is equidistantly connected to the upper part of the workbench for rotation, the top of the workbench is fixedly connected to a support frame, the bottom of the support frame is slidably connected to a spray frame, the top of the support frame is fixedly connected to a storage box, a hose is provided between the storage box and the spray frame, one end of the hose extends to the interior of the storage box and a booster pump is installed, one side of the interior of the workbench is slidably connected to a push plate through a limit rod, and a transmission assembly is provided on the outside of the workbench.

[0006] As a preferred embodiment, the transmission assembly includes a reciprocating screw and a linkage unit, the reciprocating screw is rotatably connected to the bottom of the support frame, the spray frame is threadedly connected to the outside of the reciprocating screw, the outer side of the support frame is fixedly connected to a first motor through a limit plate, the output end of the first motor extends to the interior of the support frame and is fixedly connected to the reciprocating screw, the output end of the first motor is fixedly connected to a first pulley, and the rotating roller can be rotated through the linkage unit.

[0007] As a preferred embodiment, the linkage unit includes a worm gear, wherein one end of the rotating roller on one side extends to the outside of the workbench through a rotating shaft and is fixedly connected to the worm gear, and the outer side of the workbench is rotatably connected to a worm gear through a limiting plate, and the worm gear and the worm gear are meshed and connected, and one end of the worm gear is fixedly connected to a second pulley, and the first pulley and the second pulley are connected by a first transmission belt, and each two adjacent rotating rollers are fixedly connected to a third pulley by a rotating shaft, and each group of the third pulleys are connected by an interlaced second transmission belt.

[0008] As a preferred embodiment, the inner side of the workbench is rotatably connected to a transmission screw away from the limit rod, the push plate is threadedly connected to the outside of the transmission screw, and the outer side of the workbench is fixedly connected to a second motor through a limit plate, and the output end of the second motor extends to the interior of the workbench and is fixedly connected to the transmission screw.

[0009] As a preferred embodiment, the outside of the workbench is fixedly connected to an inclined plate on a side away from the push plate, the top of the workbench is fixedly connected to a fixed frame on a side close to the inclined plate, the top of the fixed frame is fixedly connected to an electric telescopic rod, and the output end of the electric telescopic rod passes through the fixed frame and extends to the inside of the inclined plate and is fixedly connected to a baffle.

[0010] As a preferred embodiment, the bottom of the spray rack is fixedly connected with nozzles at equal intervals, the top side of the storage box is fixedly connected with a feed port, and the booster pump, the first motor, the electric telescopic rod and the second motor are all electrically connected to an external controller.

[0011] The beneficial effects of the utility model are as follows:

[0012] This device can drive the large urea particles on the top to roll continuously through the continuously rotating rotating roller, and cooperate with the reciprocating spraying spray rack to fully and evenly spray the surface of the large urea particles, evenly wrap the surfactant on the surface of the urea, and have a slow-release effect on the urea, so that the urea is slowly released when used, thereby extending the use time of urea and reducing the amount of fertilizer used. It avoids the trouble of manual turning over because the bottom of the stationary large urea particles is difficult to be covered by the sprayed surfactant, thereby greatly improving the processing efficiency and reducing the labor burden. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 It is a rear view of the utility model;

[0016] Figure 3 It is a cross-sectional view of the workbench in the present utility model;

[0017] Figure 4 It is a partial three-dimensional diagram of the utility model;

[0018] Figure 5 It is a cross-sectional view of the support frame in the present utility model;

[0019] Figure 6 It is a bottom view of the spray rack in the present utility model.

[0020] In the figure: 1. workbench; 2. rotating roller; 3. support frame; 4. spray frame; 5. storage box; 6. hose; 7. reciprocating screw; 8. first motor; 9. first pulley; 10. worm gear; 11. worm; 12. second pulley; 13. first transmission belt; 14. third pulley; 15. second transmission belt; 16. inclined plate; 17. fixed frame; 18. electric telescopic rod; 19. baffle; 20. push plate; 21. transmission screw; 22. second motor; 23. spray head; 24. feed port. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] See also Figure 1-6 A controlled-release urea spraying device includes a workbench 1, with rotating rollers 2 equidistantly connected to the upper part of the workbench 1 for rotation, a support frame 3 fixedly connected to the top of the workbench 1, a spray frame 4 slidably connected to the bottom of the support frame 3, a storage box 5 fixedly connected to the top of the support frame 3, a hose 6 is provided between the storage box 5 and the spray frame 4, one end of the hose 6 extends to the interior of the storage box 5 and a booster pump is installed, a push plate 20 is slidably connected to one side of the inner part of the workbench 1 through a limit rod, and a transmission assembly is provided on the outside of the workbench 1.

[0023] Specifically, the transmission assembly includes a reciprocating screw 7 and a linkage unit. The reciprocating screw 7 is rotatably connected to the bottom of the support frame 3, and the spray frame 4 is threadedly connected to the outside of the reciprocating screw 7. One side of the outside of the support frame 3 is fixedly connected to the first motor 8 through a limit plate. The output end of the first motor 8 extends to the inside of the support frame 3 and is fixedly connected to the reciprocating screw 7. The output end of the first motor 8 is fixedly connected to the first pulley 9. The rotating roller 2 can be rotated through the linkage unit. The linkage unit includes a worm gear 10, one end of which is connected to the outside of the workbench 1 through a rotating shaft and is fixedly connected to the worm gear 10. The outside of the workbench 1 is rotatably connected to a worm 11 through a limiting plate. The worm gear 10 and the worm gear 11 are meshed and connected. One end of the worm gear 11 is fixedly connected to a second pulley 12. The first pulley 9 and the second pulley 12 are connected by a first transmission belt 13. Every two adjacent rotating rollers 2 are fixedly connected to a third pulley 14 by a rotating shaft, and each group of third pulleys 14 are connected by an interlaced second transmission belt 15.

[0024] Through the above technical solution, firstly, the large-particle urea is evenly transported to the space between the multiple rotating rollers 2 through the external feeding equipment, and then the first motor 8 and the booster pump are started by the external controller. The output end of the first motor 8 can drive the reciprocating screw 7 to rotate, so that the reciprocating screw 7 drives the spray rack 4 to reciprocate under the limit of the support frame 3 through the threaded connection relationship. The surfactant inside the storage box 5 can be drawn into the inside of the spray rack 4 in conjunction with the booster pump, and then sprayed out through the nozzle 23. Under the reciprocating motion of the spray rack 4, the large-particle urea between the multiple groups of rotating rollers 2 is evenly sprayed, and the surfactant is evenly wrapped on the surface of the urea, which has a slow-release effect on the urea, so that the urea is slowly released when used, thereby extending the use time of urea and reducing the use of fertilizers. The surfactant covers the surface of urea to achieve slow release, which is an existing technology. When the first motor 8 is running, it can drive the first pulley 9 to rotate, so that the first pulley 9 drives the second pulley 12 and the worm 11 to rotate through the first transmission belt 13, and the worm 11 drives the worm wheel 10 and the first rotating roller 2 to rotate through the meshing relationship, so that the first rotating roller 2 drives the multiple groups of rotating rollers 2 to rotate continuously through the multiple groups of third pulleys 14 and the second transmission belt 15, and the large-particle urea on the top can be driven to roll continuously through the rotating roller 2, which can further improve the uniformity of spraying of the surfactant, avoid the trouble of the bottom of the stationary large-particle urea being difficult to be covered by the sprayed surfactant and requiring manual turning, thereby greatly improving the processing efficiency and reducing the labor burden.

[0025] Specifically, the side of the interior of the workbench 1 away from the limit rod is rotatably connected to the transmission screw 21, the push plate 20 is threadedly connected to the outside of the transmission screw 21, the outside of the workbench 1 is fixedly connected to the second motor 22 through the limit plate, the output end of the second motor 22 extends to the inside of the workbench 1 and is fixedly connected to the transmission screw 21, the side of the outside of the workbench 1 away from the push plate 20 is fixedly connected to the inclined plate 16, the top of the workbench 1 is fixedly connected to the side close to the inclined plate 16, the top of the fixed frame 17 is fixedly connected to the electric telescopic rod 18, the output end of the electric telescopic rod 18 passes through the fixed frame 17 and extends to the inside of the inclined plate 16 and is fixedly connected to a baffle 19.

[0026] Through the above technical solution, when the spraying of all the current large-particle urea is completed, the first motor 8 and the boost pump are turned off, and the second motor 22 and the electric telescopic rod 18 are started at the same time. The output end of the electric telescopic rod 18 drives the baffle 19 to rise, canceling the isolation of the large-particle urea, and the output end of the second motor 22 drives the transmission screw 21 to rotate, so that the transmission screw 21 drives the push plate 20 to move toward the inclined plate 16 under the limit of the limit rod through the threaded connection relationship, and the large-particle urea can be pushed toward the inclined plate 16 during the movement until all the large-particle urea is transported to the next processing step through the inclined plate 16, and the baffle 19 and the push plate 20 are driven to return to their positions through the reverse process operation.

[0027] Specifically, the bottom of the spray rack 4 is fixedly connected to the nozzle 23 at equal intervals, the top side of the storage box 5 is fixedly connected to the feed port 24, and the booster pump, the first motor 8, the electric telescopic rod 18 and the second motor 22 are all electrically connected to the external controller.

[0028] Through the above technical solution, when the surfactant inside the storage box 5 is insufficient, it can be added through the feed port 24, and the staff can quickly control the booster pump, the first motor 8, the electric telescopic rod 18 and the second motor 22 through the external controller.

[0029] During use, the large-particle urea is first evenly transported to the space between the multiple rotating rollers 2 through an external feeding device, and then the first motor 8 and the booster pump are started by an external controller. The output end of the first motor 8 can drive the reciprocating screw 7 to rotate, so that the reciprocating screw 7 drives the spray rack 4 to reciprocate under the limit of the support frame 3 through a threaded connection relationship. The surfactant inside the storage tank 5 can be drawn into the inside of the spray rack 4 in conjunction with the booster pump, and then sprayed out through the nozzle 23. Under the reciprocating motion of the spray rack 4, the large-particle urea between the multiple groups of rotating rollers 2 is evenly sprayed, and the surfactant is evenly wrapped in the urea. The surface of the surfactant has a slow-release effect on urea, so that the urea is slowly released when used, thereby extending the use time of urea and reducing the amount of fertilizer used. The slow release is achieved by covering the surface of urea with a surfactant, which is an existing technology. While the first motor 8 is running, it can drive the first pulley 9 to rotate, so that the first pulley 9 drives the second pulley 12 and the worm 11 to rotate through the first transmission belt 13, and the worm 11 then drives the worm wheel 10 and the first rotating roller 2 to rotate through the meshing relationship, so that the first rotating roller 2 drives the multiple groups of rotating rollers 2 to rotate continuously through multiple groups of third pulleys 14 and the second transmission belt 15. By rotating the roller 2, the large urea particles on the top can be driven to roll continuously, which can further improve the uniformity of the surfactant spraying and avoid the trouble of manual turning over of the bottom of the stationary large urea particles that are difficult to be covered by the sprayed surfactant, thereby greatly improving the processing efficiency and reducing the labor burden. When the spraying of all the large urea particles is completed, the first motor 8 and the booster pump are turned off, and the second motor 22 and the electric telescopic rod 18 are started at the same time. The output end of the electric telescopic rod 18 drives the baffle 19 to rise, canceling the isolation of the large urea particles, and the output end of the second motor 22 The transmission screw 21 is driven to rotate, so that the transmission screw 21 drives the push plate 20 to move toward the inclined plate 16 under the limit of the limit rod through the threaded connection relationship, and the large-particle urea is pushed toward the inclined plate 16 during the movement until all the large-particle urea is transported to the next processing step through the inclined plate 16. The baffle 19 and the push plate 20 are driven to return to their positions through the reverse process operation. When the surfactant inside the storage box 5 is insufficient, it can be added through the feed port 24. The external controller can facilitate the staff to quickly control the booster pump, the first motor 8, the electric telescopic rod 18 and the second motor 22.

[0030] The above-mentioned front, back, left, right, up and down are all based on the Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.

[0032] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A controlled-release urea spraying device, comprising a workbench (1), characterized in that: A rotating roller (2) is equidistantly connected to the upper portion of the interior of the workbench (1), a support frame (3) is fixedly connected to the top of the workbench (1), a spray frame (4) is slidably connected to the bottom of the support frame (3), a storage box (5) is fixedly connected to the top of the support frame (3), a hose (6) is provided between the storage box (5) and the spray frame (4), one end of the hose (6) extends to the interior of the storage box (5) and is installed with a booster pump, a push plate (20) is slidably connected to one side of the interior of the workbench (1) via a limit rod, and a transmission assembly is provided on the outside of the workbench (1).

2. A controlled-release urea spraying device according to claim 1, characterized in that: The transmission assembly includes a reciprocating screw (7) and a linkage unit, wherein the reciprocating screw (7) is rotatably connected to the bottom of the support frame (3), the spray frame (4) is threadedly connected to the outside of the reciprocating screw (7), and the outer side of the support frame (3) is fixedly connected to a first motor (8) through a limit plate, the output end of the first motor (8) extends to the inside of the support frame (3) and is fixedly connected to the reciprocating screw (7), the output end of the first motor (8) is fixedly connected to a first pulley (9), and the rotating roller (2) can be rotated through the linkage unit.

3. A controlled-release urea spraying device according to claim 2, characterized in that: The linkage unit comprises a worm wheel (10), wherein one end of the rotating roller (2) on one side extends to the outside of the workbench (1) through a rotating shaft and is fixedly connected to the worm wheel (10), and one side of the outside of the workbench (1) is rotatably connected to a worm (11) through a limiting plate, and the worm wheel (10) and the worm (11) are meshed and connected, and one end of the worm (11) is fixedly connected to a second pulley (12), and the first pulley (9) and the second pulley (12) are connected to each other through a first transmission belt (13), and each two adjacent rotating rollers (2) are fixedly connected to a third pulley (14) through a rotating shaft, and each group of the third pulleys (14) are connected to each other through a staggered second transmission belt (15).

4. A controlled-release urea spraying device according to claim 3, characterized in that: A transmission screw (21) is rotatably connected to a side of the workbench (1) away from the limiting rod, the push plate (20) is threadedly connected to the outside of the transmission screw (21), and a second motor (22) is fixedly connected to the outside of the workbench (1) through the limiting plate, and an output end of the second motor (22) extends to the inside of the workbench (1) and is fixedly connected to the transmission screw (21).

5. A controlled-release urea spraying device according to claim 4, characterized in that: An inclined plate (16) is fixedly connected to the outside of the workbench (1) on a side away from the push plate (20), a fixed frame (17) is fixedly connected to the top of the workbench (1) on a side close to the inclined plate (16), an electric telescopic rod (18) is fixedly connected to the top of the fixed frame (17), and an output end of the electric telescopic rod (18) passes through the fixed frame (17) and extends to the inside of the inclined plate (16) and is fixedly connected to a baffle (19).

6. A controlled-release urea spraying device according to claim 4, characterized in that: The bottom of the spray rack (4) is fixedly connected to nozzles (23) at equal intervals, and the top side of the storage box (5) is fixedly connected to a feed port (24). The booster pump, the first motor (8), the electric telescopic rod (18) and the second motor (22) are all electrically connected to an external controller.