High-precision saccharifying and stirring equipment for malt processing

By introducing sliding components and a mixing rod driven by a reducer motor into the malt processing equipment, the problems of large friction and stirring are solved, and the mixing effect with high efficiency and low labor intensity is achieved, and the equipment cleaning process is simplified.

CN223226033UActive Publication Date: 2025-08-15SHANGHAI HENGCHENG BEVERAGE EQUIP CO LTD
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Patent Information

Application Number
CN202421923346.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-08-15
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the stirring process, the existing malt processing equipment has high friction in the moving material barrel, and the operators have high labor intensity, making it difficult to meet the needs of efficient stirring.

Method used

A device structure including sliding components, fixing frames, fixing bolts, fixing bearings, rotating rods and rollers is designed to reduce friction through roller rolling, and is equipped with a speed reduction motor to drive the stirring rod for stirring, combined with the cylinder to clamp the material barrel, so as to achieve smooth movement and efficient stirring.

Benefits of technology

It reduces the labor intensity of the operators, improves the movement smoothness and stirring efficiency of the material barrel, and is simple and easy to clean, meeting the needs of high-precision saccharification and stirring.

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Abstract

The utility model relates to the technical field of beer processing, and discloses malt processing high-precision saccharifying and stirring equipment which comprises a base, a sliding assembly is arranged on the inner wall of the base, a rack is fixedly connected to the top of the base, a fixed motor is installed at the top of the rack, and the fixed motor is connected with the sliding assembly. And an output shaft of the fixed motor is fixedly connected with a lead screw through a coupler, the outer wall of the lead screw is in threaded connection with a moving block, the outer wall of the moving block is fixedly connected with a connecting frame, and one end of the connecting frame is fixedly connected with a cover plate. The high-precision saccharifying and stirring equipment for malt processing is provided with a mounting groove, a fixing frame, a fixing bolt, a fixing bearing, a rotating rod and a roller, when an operator pushes the material barrel to move on the base, friction force is reduced by driving the roller to roll, so that the material barrel moves more smoothly, the strength of the operator is saved, the labor intensity is reduced, and the working efficiency is improved. And the requirements of people are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of beer processing, in particular to high-precision saccharification and stirring equipment for malt processing. Background Art

[0002] Saccharification is a very important step in craft beer and a key factor in determining the taste of craft beer. There are very few soluble substances in malt, including a small amount of sugars such as sucrose, fructose, glucose, maltose, and peptone, amino acids, pectin, and various inorganic salts. The vast majority of malt is insoluble and poorly soluble substances, such as starch, protein, glucose, etc. The malt needs to be evenly stirred during the saccharification process.

[0003] The prior art patent document CN220951716U provides a malt processing saccharification stirring device, which can realize multiple stirring rods to stir the raw materials at the same time, making the stirring more sufficient, and fix the stirring barrel by fixing the clamping plate to ensure the stability of the stirring barrel during the stirring process.

[0004] The above-mentioned prior art, although the raw materials are placed in the material barrel, the material barrel is pushed to the center of the base, and the stirring equipment stirs it, since there are raw materials in the material barrel, the material barrel needs to be pushed before stirring, and the material barrel needs to be taken away after stirring, which requires the operator to push and pull it manually. Since the friction of the material barrel on the base is large when it moves, it is more laborious for the operator to push it manually, and the labor intensity is high, which cannot meet people's needs. Therefore, we need a high-precision saccharification and stirring equipment for malt processing. Utility Model Content

[0005] The purpose of the utility model is to provide a high-precision saccharification and stirring device for malt processing to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-precision saccharification and stirring device for malt processing, comprising a base, an inner wall of the base is provided with a sliding assembly, and the top of the base is fixedly connected to a frame, a fixed motor is installed on the top of the frame, and the output shaft of the fixed motor is fixedly connected to a screw rod through a coupling, the outer wall of the screw rod is threadedly connected to a moving block, and the outer wall of the moving block is fixedly connected to a connecting frame, one end of the connecting frame is fixedly connected to a cover plate, and the outer wall of the cover plate is provided with a stirring assembly;

[0007] The sliding assembly includes a mounting groove, and the inner wall of the mounting groove is detachably connected to a fixing frame, the outer wall of the fixing frame is provided with a fixing bolt, and the inner wall of the fixing frame is fixedly connected to a fixed bearing, the inner wall of the fixed bearing is provided with a rotating rod, and one end of the rotating rod is fixedly connected to a roller;

[0008] The stirring assembly includes a reduction motor, and the output shaft of the reduction motor is fixedly connected to the rotating shaft through a coupling, one end of the rotating shaft is fixedly connected to a mounting seat, and a sliding groove is provided on the outer wall of the mounting seat, a slider is slidably connected to the inner wall of the sliding groove, and a stirring rod is fixedly connected to the outer wall of the slider, and a fastening bolt is provided on the outer wall of the mounting seat.

[0009] Preferably, a cylinder is installed on the top of the base, and a clamping block is fixedly connected to one end of the cylinder, and a material barrel is provided on the top of the base.

[0010] Preferably, the base forms a fixed structure with the fixing frame through a fixing bolt, and one end of the fixing bolt is threaded through the fixing frame and extends into the base for connection.

[0011] Preferably, the fixing frame forms a rotating structure with the rotating rod through a fixed bearing, and one end of the rotating rod extends into the fixed bearing for connection.

[0012] Preferably, there are multiple rollers, and the multiple rollers are arranged in the installation groove at equal distances.

[0013] Preferably, the mounting seat forms a sliding structure with the slider through a sliding groove, and the outer wall of the slider fits with the inner wall of the sliding groove.

[0014] Preferably, the mounting seat forms a fixed structure with the slider via a fastening bolt, and one end of the fastening bolt extends into the slider for connection.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0016] First, the utility model is provided with a mounting groove, a fixing frame, a fixing bolt, a fixing bearing, a rotating rod and a roller. When the operator pushes the material barrel to move on the base, the friction is reduced by driving the roller to roll, so that the material barrel moves more smoothly, saving the operator's effort, reducing labor intensity, and meeting people's needs.

[0017] Second, the utility model is provided with a reduction motor, a rotating shaft, a mounting seat, a slide groove, a slider, a stirring rod and a fastening bolt. When the reduction motor works, the stirring rod can be rotated to stir and mix the raw materials in the material barrel. When the stirring rod needs to be disassembled for cleaning after stirring and mixing, the slider can be removed from the slide groove by removing the fastening bolt, which makes it easy to disassemble the stirring rod for cleaning. The structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the cover plate and the material barrel of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the fixed frame and roller of the utility model;

[0021] Figure 4 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0022] Among them: 1. Base; 2. Sliding assembly; 201. Mounting groove; 202. Fixed frame; 203. Fixing bolt; 204. Fixed bearing; 205. Rotating rod; 206. Roller; 3. Frame; 4. Fixed motor; 5. Screw; 6. Moving block; 7. Connecting frame; 8. Cover; 9. Stirring assembly; 901. Reducer motor; 902. Rotating shaft; 903. Mounting seat; 904. Slide; 905. Slider; 906. Stirring rod; 907. Fastening bolt; 10. Cylinder; 11. Clamp; 12. Material barrel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , a high-precision saccharification and stirring equipment for malt processing, including a base 1, an inner wall of the base 1 is provided with a sliding assembly 2, the sliding assembly 2 includes a mounting groove 201 opened on the upper surface of the base 1, and the inner wall of the mounting groove 201 is detachably connected to a fixing frame 202, the outer wall of the fixing frame 202 is provided with a fixing bolt 203, and the inner wall of the fixing frame 202 is fixedly connected to a fixed bearing 204, the inner wall of the fixed bearing 204 is provided with a rotating rod 205, and one end of the rotating rod 205 is fixedly connected to a roller 206, the side of the roller 206 is in contact with the bottom surface of the material barrel 12, the effect achieved by the above components is: when the operator pushes the material barrel 12 to move on the base 1, the friction is reduced by driving the roller 206 to roll, so that the material barrel 12 moves more smoothly, saving the operator's effort, reducing labor intensity, and meeting people's needs.

[0025] Specifically, a cylinder 10 is installed on the top of the base 1, and one end of the cylinder 10 is fixedly connected to a clamping block 11. A material barrel 12 is provided on the top of the base 1. The effects achieved by the above components are: a controller is provided on the outer wall of the frame 3, and there are two cylinders 10, which are symmetrically arranged on the base 1. Through the operation of the two cylinders 10, the two clamping blocks 11 are moved to clamp the material barrel 12.

[0026] Specifically, the base 1 is fixedly connected to the fixing frame 202 by a fixing bolt 203, and one end of the fixing bolt 203 is threaded through the fixing frame 202 and extends into the base 1 for connection. The effect achieved by the above components is: strengthening the connection effect between the base 1 and the fixing bolt 203 and the fixing frame 202. By using the fixing bolt 203, the fixing frame 202 can be well fixed in the installation groove 201.

[0027] Specifically, the fixed frame 202 is rotatably connected to the rotating rod 205 through the fixed bearing 204, and one end of the rotating rod 205 extends into the fixed bearing 204 for connection. The effects achieved by the above components are: strengthening the connection effect between the fixed frame 202, the fixed bearing 204 and the rotating rod 205, the rotation of the roller 206 drives the rotating rod 205 to rotate, and the rotating rod 205 rotates more stably in the fixed bearing 204.

[0028] Specifically, there are multiple rollers 206 , and the multiple rollers 206 are arranged at equal distances in the installation groove 201 . The effect achieved by the above components is: by providing multiple rollers 206 , the movement of the material barrel 12 on the base 1 is facilitated.

[0029] Specifically, the top of the base 1 is fixedly connected to the frame 3, the top of the frame 3 is installed with a fixed motor 4, and the output shaft of the fixed motor 4 is fixedly connected to the screw rod 5 through a coupling, the outer wall of the screw rod 5 is threadedly connected to the moving block 6, and the outer wall of the moving block 6 is fixedly connected to the connecting frame 7, one end of the connecting frame 7 is fixedly connected to the cover plate 8, and the outer wall of the cover plate 8 is provided with a stirring assembly 9. The effect achieved by the above components is: the height of the stirring assembly 9 can be flexibly adjusted, so that the stirring assembly 9 can stir and mix the raw materials in the material barrel 12, and after the stirring and mixing is completed, the stirring assembly 9 is driven to separate from the material barrel 12.

[0030] Specifically, the stirring assembly 9 includes a reduction motor 901, which is fixedly mounted on the upper surface of the cover plate 8, and the output shaft of the reduction motor 901 is fixedly connected to the rotating shaft 902 through a coupling, one end of the rotating shaft 902 is fixedly connected to the mounting seat 903, and the outer wall of the mounting seat 903 is provided with a slide groove 904, the inner wall of the slide groove 904 is slidably connected to a slider 905, and the outer wall of the slider 905 is fixedly connected to a stirring rod 906, and the outer wall of the mounting seat 903 is provided with a fastening bolt 907. The effect achieved by the above components is: through the operation of the reduction motor 901, the stirring rod 906 can be rotated to stir and mix the raw materials in the material barrel 12. When the stirring rod 906 needs to be disassembled for cleaning after stirring and mixing, the slider 905 can be removed from the slide groove 904 by removing the fastening bolt 907, so that the stirring rod 906 can be disassembled for cleaning. The structure is simple and easy to use.

[0031] Specifically, the mounting seat 903 forms a sliding structure with the slider 905 through the slide groove 904, and the outer wall of the slider 905 fits with the inner wall of the slide groove 904. The effects achieved by the above components are: strengthening the connection effect between the mounting seat 903 and the slide groove 904 and the slider 905, facilitating the movement of the slider 905 in the slide groove 904, and facilitating the sliding installation of the slider 905.

[0032] Specifically, the mounting seat 903 forms a fixed structure with the slider 905 through a fastening bolt 907, and one end of the fastening bolt 907 extends into the slider 905 for connection. The effect achieved by the above components is: strengthening the connection effect between the mounting seat 903 and the fastening bolt 907 and the slider 905. There are multiple fastening bolts 907, which can well fix the slider 905 on the mounting seat 903.

[0033] Working principle: When in use, first connect the device to an external power supply, and the external power supply supplies power to the device, push the material barrel 12 filled with raw materials onto the base 1, and the material barrel 12 moves to drive the roller 206 to roll. The rolling of the roller 206 reduces the friction, making the material barrel 12 move more smoothly, and push the material barrel 12 to the specified position. The cylinder 10 works to drive the clamping block 11 to move, and the two clamping blocks 11 clamp and fix the material barrel 12. The fixed motor 4 works to drive the screw rod 5 to rotate, so that the moving block 6 moves downward, and the moving block 6 drives the connecting frame 7 to move downward. The connecting frame 7 moves downward and drives the cover plate 8 to move downward. The cover plate 8 moves downward and drives the stirring rod 906 to move down into the material barrel 12. The reduction motor 901 works to drive the rotating shaft 902 to rotate, and the rotating shaft 902 rotates with the mounting seat 903, and the mounting seat 903 drives the slider 905 The slider 905 drives the stirring rod 906 to rotate in the material barrel 12, stirring and mixing the raw materials in the material barrel 12. After the mixing is completed, the cover plate 8 is moved up and reset by the fixed motor 4, and the clamping block 11 is moved and reset by the cylinder 10, and the operator takes away the material barrel 12; when the stirring rod 906 needs to be cleaned after long-term use, the slider 905 is slid out of the mounting seat 903 by removing the fastening bolts 907, and the stirring rod 906 is disassembled. The stirring rod 906 is taken to the cleaning equipment for cleaning. After cleaning, the slider 905 on the stirring rod 906 is slidably installed in the mounting seat 903 and fixed by the fastening bolts 907 to complete the installation. The operation is simple and easy to use, which completes all the work. The content not described in detail in this manual belongs to the existing technology known to professional and technical personnel in this field.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the invention, and the scope is defined by the appended claims and their equivalents.

Claims

1. A high-precision saccharification and stirring device for malt processing, comprising a base (1), characterized in that: The inner wall of the base (1) is provided with a sliding assembly (2), and the top of the base (1) is fixedly connected to a frame (3), a fixed motor (4) is installed on the top of the frame (3), and the output shaft of the fixed motor (4) is fixedly connected to a screw rod (5) through a coupling, the outer wall of the screw rod (5) is threadedly connected to a moving block (6), and the outer wall of the moving block (6) is fixedly connected to a connecting frame (7), one end of the connecting frame (7) is fixedly connected to a cover plate (8), and the outer wall of the cover plate (8) is provided with a stirring assembly (9); The sliding assembly (2) includes a mounting groove (201), and the inner wall of the mounting groove (201) is detachably connected to a fixing frame (202), the outer wall of the fixing frame (202) is provided with a fixing bolt (203), and the inner wall of the fixing frame (202) is fixedly connected to a fixed bearing (204), the inner wall of the fixed bearing (204) is provided with a rotating rod (205), and one end of the rotating rod (205) is fixedly connected to a roller (206); The stirring assembly (9) includes a reduction motor (901), and the output shaft of the reduction motor (901) is fixedly connected to a rotating shaft (902) through a coupling, one end of the rotating shaft (902) is fixedly connected to a mounting seat (903), and the outer wall of the mounting seat (903) is provided with a sliding groove (904), the inner wall of the sliding groove (904) is slidably connected to a slider (905), and the outer wall of the slider (905) is fixedly connected to a stirring rod (906), and the outer wall of the mounting seat (903) is provided with a fastening bolt (907).

2. The high-precision saccharification and stirring equipment for malt processing according to claim 1, characterized in that: A cylinder (10) is installed on the top of the base (1), and a clamping block (11) is fixedly connected to one end of the cylinder (10). A material barrel (12) is provided on the top of the base (1).

3. The high-precision saccharification and stirring equipment for malt processing according to claim 1, characterized in that: The base (1) forms a fixed structure with the fixing frame (202) through a fixing bolt (203), and one end of the fixing bolt (203) is threaded through the fixing frame (202) and extends into the base (1) for connection.

4. The high-precision saccharification and stirring equipment for malt processing according to claim 1, characterized in that: The fixed frame (202) forms a rotating structure with the rotating rod (205) through the fixed bearing (204), and one end of the rotating rod (205) extends into the fixed bearing (204) for connection.

5. The high-precision saccharification and stirring equipment for malt processing according to claim 1, characterized in that: There are multiple rollers (206), and the multiple rollers (206) are arranged in the installation groove (201) at equal distances.

6. The high-precision saccharification and stirring equipment for malt processing according to claim 1, characterized in that: The mounting seat (903) forms a sliding structure with the slide block (905) through the slide groove (904), and the outer wall of the slide block (905) fits with the inner wall of the slide groove (904).

7. The high-precision saccharification and stirring equipment for malt processing according to claim 1, characterized in that: The mounting seat (903) forms a fixed structure with the slider (905) through a fastening bolt (907), and one end of the fastening bolt (907) extends into the slider (905) for connection.

Citation Information

Patent Citations

  • A malt processing saccharification and stirring device

    CN220951716U