Pump house integral integrated control room

Abstract

The utility model discloses an integrated control room of a pump house, and mainly relates to the field of pump house facilities. Comprising a box body, a bottom plate is arranged at the bottom of the box body, a floor module is laid on the bottom plate, the bottom plate module comprises a whole supporting bottom frame, a plurality of panels and a plurality of fasteners, the supporting bottom frame comprises a plurality of frame units which are continuously repeated in the four directions of the plane, spiral grooves are formed in the corner ends of the frame units, and the panels are arranged in the spiral grooves. The shape of the panel is matched with that of the frame unit, an arc-shaped groove of a quarter arc is formed in the corner end of the panel, an arc-shaped notch penetrating through the arc-shaped groove is concircularly formed in the arc-shaped groove, and the fastener comprises a filling block, a plug block and a screw which are coaxially arranged from top to bottom and have circular sections; the diameter of the filling block is matched with the arc-shaped groove, the plug block is matched with the arc-shaped notch, and the screw rod is in threaded fit with the screw groove. The utility model has the beneficial effects that the assembly production efficiency and quality of the control room can be greatly improved, and the labor and cost are reduced.

Description

Technical Field

[0001] The utility model relates to the field of pump room facilities, in particular to an overall integrated control room of a pump room. Background Art

[0002] With the widespread use of skid-mounted prefabricated pump stations, prefabricated integrated control rooms have become a common feature of these pump stations. These rooms typically utilize a metal box structure, housing the necessary equipment cabinets and wiring, enabling control and monitoring of pump station equipment.

[0003] In addition to assembling control cabinets and control modules as needed, the existing integrated control room also has an external box structure as one of the necessary hardware components. As a carrier for installing the control cabinet, it protects the internal equipment and serves as a prerequisite for prefabricated customization and rapid installation. The base plate inside the control room box needs to be treated with anti-static treatment based on the special working requirements of the control room. The existing method is to manually lay common anti-static flooring and support frames on the bottom plate of the box in the factory. The brackets are independently supported on the frame and corner ends of the floor and need to be installed one by one, which is very time-consuming and labor-intensive. It is not suitable for the processing and use of integrated boxes, resulting in a long processing period and high cost for the control room box processing. In addition, the installation method of the existing floor after processing is prone to loosening during transportation and hoisting construction, resulting in the need for on-site adjustments and rework, which reduces quality and efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an overall integrated control room for a pump room, which can greatly improve the efficiency and quality of control room assembly production and reduce labor and costs.

[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:

[0006] The integrated control room of the pump room includes a box body, a bottom plate is provided at the bottom of the box body, a floor module is laid on the bottom plate, and the floor module includes a whole supporting frame, multiple panels, and multiple fasteners.

[0007] The supporting base includes a plurality of frame units that are continuously repeated in four directions along the plane, and screw grooves are provided at the corner ends of the frame units. The shape of the panel is adapted to the frame units, and arc-shaped grooves with a quarter arc are provided at the corner ends of the panel. An arc-shaped notch is provided in the arc-shaped groove to pass through the arc-shaped groove. The fasteners include a filling block, a plugging block, and a screw rod that are coaxially arranged from top to bottom and have circular cross-sections; the diameter of the filling block is adapted to the arc-shaped groove, the plugging block is adapted to the arc-shaped notch, and the screw rod is threaded with the screw groove.

[0008] A slot is provided in the center of the top surface of the filling block.

[0009] The frame unit includes four frame edges, and a positioning slot passing through both ends of the frame edge is provided in the center of the top end face of the frame edge, and the two ends of the positioning slot are respectively connected to the positioning slots of the adjacent frame edges, and the two ends of the positioning slot are respectively provided with a margin groove, and the screw groove is set at the bottom of the margin groove; the peripheral side of the panel is provided with an insert extending vertically downward, and the thickness of the insert is half of the width of the positioning slot, and the adjacent inserts of the two adjacent panels are inserted into the same positioning slot.

[0010] A support plate is fixedly connected to the center of the bottom side of each frame edge.

[0011] The thickness of the support plate is thinner than the thickness of the frame edge.

[0012] An upwardly arched notch is provided in the center of the bottom side of the support plate. The support plates of adjacent frame units are connected at the corner ends of the frame units to form a cross-shaped support column structure. A cross-shaped slot is provided in the center of the chassis to pass through it. The cross-shaped slot is movably connected to the cross-shaped support column structure.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] A one-piece supporting chassis structure is adopted, and the shape corresponding to the box body can be obtained by cutting, which enables rapid processing, saves the time and manpower of manual assembly of the chassis structure, greatly reduces the cost, and the splicing effect is neater, improving the construction quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall schematic diagram of the floor module of the present utility model.

[0016] Figure 2 It is a schematic diagram of the assembly of a frame unit and a panel of the utility model.

[0017] Figure 3 It is a bottom schematic diagram of the panel of the present invention.

[0018] Figure 4 It is a top view of a frame unit of the utility model.

[0019] Figure 5 This utility model Figure 4 Schematic diagram of the BB cross-section structure.

[0020] Reference numerals shown in the accompanying drawings:

[0021] 1. Frame unit; 2. Support plate; 3. Arched notch; 4. Cross-shaped support column structure; 5. Cross-shaped slot; 6. Chassis; 7. Positioning slot; 8. Allowance slot; 9. Screw slot; 10. Panel; 11. Insert; 12. Arc groove; 13. Arc-shaped notch; 14. Filler block; 15. Plug; 16. Screw; 17. Slot; 18. Fastener. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the contents of this invention, those skilled in the art may make various changes or modifications to the present invention, and that these equivalent forms also fall within the scope defined in this application.

[0023] Example: Pump room integrated control room

[0024] Existing anti-static flooring uses independent brackets at the foot end, with support beams screwed between the brackets. Installation typically involves manually joining the individual brackets and support beams, frame by frame, before placing the flooring on top. While typical control room floors can be placed directly, for more demanding requirements, adhesive bonding is required. However, adhesive odors, which remain trapped within the sealed enclosure for extended periods, can produce a noticeable formaldehyde odor, which can have adverse effects on the human body.

[0025] However, for integrated prefabricated control rooms, most of the integrated control rooms we install and produce are relatively regular rectangular structures, and there is no need to consider the complex situations that may be encountered when installing the floor indoors. This means that if we use the current floor structure and installation method, the construction will be very labor-intensive and time-consuming, and the quality after construction will not be very good, because the bottom support structure and the installation of the upper part of the floor are all manually spliced, especially the installation of the support structure determines whether the entire floor is regular and tight after installation.

[0026] However, independent support frames and measures will inevitably leave margins and unavoidable errors during the splicing process, which will lead to poor regularity of the bottom bracket and the overall quality of the base plate cannot be improved.

[0027] After repeated designs, we have improved this control room, which includes a box body, a bottom plate that closes the box body is set at the bottom of the box body, an entrance and exit door is opened on the box body, a door with a lock is installed on the door, the top of the box body is a closed structure, ventilation facilities are installed in the box body, and an improved floor module is laid on the bottom plate of the box body.

[0028] The floor module includes a whole supporting frame, a plurality of panels 10 , and a plurality of fasteners 18 .

[0029] The supporting chassis includes a plurality of square continuous frame units 1. The supporting frame adopts an integral design and all the frame units 1 are integrally formed to form a whole-piece supporting frame. Each of the frame units 1 is a square frame structure. The frame unit 1 includes four frame edges of equal length. A support plate 2 is fixedly connected to the center of the bottom side of each frame edge. In order to save material and reduce weight, and taking into account the load-bearing capacity, the support plate 2 is provided with an upwardly arched arched notch 3 in the center of the bottom side of the support plate 2, which strengthens the supporting strength of the two ends of the support plate 2 (corresponding to the corner ends of the frame unit 1) and can reduce the material and overall weight in the middle. The arched design is conducive to dispersing pressure and improving load-bearing capacity.

[0030] The top side of the support plate 2 can be fixed to the bottom side of the frame edge by screws or the like, and it is also recommended to use a structure in which the frame unit 1 and the support plate 2 are integrally formed.

[0031] The thickness of the support plate 2 is thinner than that of the frame edge, thereby reducing material and weight.

[0032] Based on the arrangement of the support plates 2 , the support plates 2 of adjacent frame units 1 are connected at the corner ends of the frame units 1 to form a cross-shaped support column structure 4 , which has higher support strength.

[0033] Since the support base can be cut to a shape corresponding to the size of the box, there is no need to position the support base after it is placed in the box or on the bottom plate. In order to strengthen the fixation and avoid loosening caused by bumps during transportation, at least two, or an unlimited number of, fixing parts can be used in conjunction. The fixing parts include a circular chassis 6, which is provided with a plurality of mounting holes. Fixing bolts are passed through the mounting holes, and the chassis 6 is fixed to the bottom plate by the fixing bolts. A slot extending vertically upward is provided in the center of the chassis 6. The slot is a cross-shaped slot 5. The notch cross-section of the slot corresponds to the cross-shaped support column structure located at the corner end of the frame unit 1, and the support column can be directly inserted downward. The bottom end of the slot is designed to pass through the bottom surface of the chassis 6, so that the bottom end of the support column structure can directly pass through the slot and fall on the bottom plate, so the place where the fixing part is inserted will not be raised. Usually, 2-6 fixing parts can be installed in a control room box, and there is no need to fix each support column structure.

[0034] A positioning slot 7 is centrally located on the top end surface of the frame edge, extending through both ends. Both ends of the positioning slot 7 communicate with the positioning slot 7 of the adjacent frame edge. Each end of the positioning slot 7 is provided with a margin slot 8, located at a corner of the frame unit 1 and in a diamond shape to facilitate insertion into the floor. A downwardly extending screw slot 9 is centrally located within the margin slot 8, located at a corner of the frame unit 1.

[0035] The panel 10 adopts anti-static flooring, and the specific material uses the existing common anti-static veneer material. The panel 10 is square, and the peripheral side of the panel 10 is provided with a plug-in piece 11 extending vertically downward. The thickness of the plug-in piece 11 is half the width of the positioning slot 7. A positioning slot 7 is used to insert the plug-in piece 11 of two adjacent panels 10. The existing panel 10 needs to be manually aligned and then glued. After our improvement, the panel 10 can be quickly and accurately positioned by inserting the plug-in piece 11 located on the peripheral side of the panel 10 into the positioning slot 7.

[0036] The panel 10 is provided with a quarter-circle arc groove 12 at its four corners, and an arc notch 13 is provided in the arc groove 12 to pass through it. The arc notch 13 is also a quarter-circle arc and is used to assist in positioning with the fastener 18.

[0037] The fastener 18 includes a filler block 14, a plug block 15, and a screw 16, which are coaxially arranged from top to bottom and have circular cross sections.

[0038] The screw rod 16 is threadably matched with the screw groove 9 to achieve locking and fixing.

[0039] The plug 15 is adapted to the arc-shaped notch 13 and can be quickly matched with the notch and inserted into the position between the notches to press and position the four adjacent panels 10 tightly.

[0040] The diameter of the filling block 14 is adapted to the arcuate groove 12 . The filling block 14 is circular and can fill the circular groove formed by the arcuate grooves 12 at the corner ends of four adjacent panels 10 , thereby completing the top surface of the floor.

[0041] A slot 17 is provided in the center of the top surface of the filling block 14 , and the slot 17 can be conveniently matched with a flat-mouth tool to achieve rotational tightening and loosening, which is convenient for operation.

[0042] The four adjacent panels 10 can be quickly fixed by the fasteners 18. No gluing is required after fixation. It is environmentally friendly and odorless. It is not afraid of bumpy transportation and shaking lifting, and can maintain a neat and fixed installation state after construction.

[0043] From the above description, it can be seen that the processing and assembly method of the control room is to assemble the floor module while installing the bottom plate or the bottom plate and side walls of the box. The floor module assembly method includes:

[0044] The entire support frame adopts an integrated structure. It is a large-area continuous mesh frame. According to the size of the box bottom plate, the corresponding shape and size of the support frame can be directly cut.

[0045] The panels 10 are assembled and inserted into the frame unit 1 one by one. The position of the panel 10 can be quickly located by using the inserting pieces 11 and the positioning slots 7 on the sides of the panel 10. After the panel 10 is inserted, the assembly and insertion of the support frame are very neat and efficient.

[0046] Then tighten the fasteners 18 one by one into the threaded grooves at the corner ends of the frame unit 1. When tightening, the adjacent panels 10 are further positioned by the plugs 15. After tightening, the filler blocks 14 are located in the arc-shaped grooves 12. The top surfaces of the filler blocks 14 are coplanar with the panels 10, making the surface flat and firmly and neatly fixed to the entire support frame.

[0047] The assembled floor module is directly hoisted onto the base plate to complete the assembly of the floor module and the control room cabinet. If the combination is installed outside the cabinet and in combination with the use of fixings, it is possible to reserve space above the fixings and not install the panels 10 on the nearby frame units 1. After the assembly is completed on the base plate and the fixings are fixed, the remaining panels 10 can be fixed.

[0048] The benefits of this type of construction include:

[0049] The construction efficiency of the floor module is greatly improved. No separate support structure is required. Instead, a whole support frame is cut. The shape of the support frame is adapted to the height of the cabinet, reducing edge seams, improving quality, and reducing time and labor.

[0050] The assembled floor modules form a whole and will not loosen or fall apart during lifting, transportation and construction. They are neat, solid and durable.

[0051] Based on the above structure and method, the floor module and other components of the control room can be processed independently without taking up each other's time, and can be assembled centrally at the end. This modular production and prefabrication method is conducive to achieving standardized management, greatly improving production efficiency, and reducing costs and time.

Claims

1. The integrated control room of the pump room includes a box body, the bottom of which is provided with a bottom plate, characterized in that: The floor module is laid on the bottom plate, and the floor module includes a whole supporting frame, multiple panels, and multiple fasteners. The supporting base includes a plurality of frame units that are continuously repeated in four directions along the plane, and screw grooves are provided at the corner ends of the frame units. The shape of the panel is adapted to the frame units, and arc-shaped grooves with a quarter arc are provided at the corner ends of the panel. An arc-shaped notch is provided in the arc-shaped groove to pass through the arc-shaped groove. The fasteners include a filling block, a plugging block, and a screw rod that are coaxially arranged from top to bottom and have circular cross-sections; the diameter of the filling block is adapted to the arc-shaped groove, the plugging block is adapted to the arc-shaped notch, and the screw rod is threaded with the screw groove.

2. The integrated control room of the pump room according to claim 1 is characterized in that: A slot is provided in the center of the top surface of the filling block.

3. The integrated control room of the pump room according to claim 1 is characterized in that: The frame unit includes four frame edges, and a positioning slot passing through both ends of the frame edge is provided in the center of the top end face of the frame edge, and the two ends of the positioning slot are respectively connected to the positioning slots of the adjacent frame edges, and the two ends of the positioning slot are respectively provided with a margin groove, and the screw groove is set at the bottom of the margin groove; the peripheral side of the panel is provided with an insert extending vertically downward, and the thickness of the insert is half of the width of the positioning slot, and the adjacent inserts of the two adjacent panels are inserted into the same positioning slot.

4. The integrated control room of the pump room according to claim 3 is characterized in that: A support plate is fixedly connected to the center of the bottom side of each frame edge.

5. The integrated control room of the pump room according to claim 4 is characterized in that: The thickness of the support plate is thinner than the thickness of the frame edge.

6. The integrated control room of the pump room according to claim 4 is characterized in that: An upwardly arched notch is provided in the center of the bottom side of the support plate, and the support plates of adjacent frame units are connected at the corner ends of the frame units to form a cross-shaped support column structure. It also includes a matching fixing part, and the fixing part includes a circular chassis, and a cross-shaped slot passing through the chassis is provided in the center, and the cross-shaped slot is movably connected to the cross-shaped support column structure.

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