Cooling water pipeline mounting bracket of generator set and cooling water pipeline system

Abstract

The utility model belongs to the technical field of engines, in particular to a generator set cooling water pipeline mounting support and a cooling water pipeline system, which comprise a frame body and a support plate, the frame body is connected to one end of a common base of a generator set, and a gap area is preset between the frame body and the generator set. The supporting plate is arranged on the frame body, and the supporting plate is used for being connected with a cooling water pipeline system of the generator set and suitable for the cooling water pipeline system to be distributed in the top area of the public base. The frame body is vertically placed, the multiple supporting plates are distributed on the frame body in the longitudinal direction, the frame body has the preset size in the height direction, a layout space is provided for the multiple supporting plates in the height direction, and the occupied space of the installation support in the transverse extending direction of the public base is relatively small; and the mounting bearing capacity of the supporting plate is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of engines, in particular to a cooling water pipeline mounting bracket for a generator set and a cooling water pipeline system. Background Art

[0002] In the existing technology, after the cooling water piping system is installed on the common base, it needs to occupy a quarter of the position of the common base. Therefore, when designing the common base, the common base needs to be lengthened, resulting in an increase in the floor space of the common base. At the same time, the water pipes in the cooling water piping system need to be lengthened, and some components in the cooling water piping system need to be fixed to the common base by bending steel plates and connecting sheet metal with bolts. Equipment installation requires on-site preparation.

[0003] To this end, the utility model provides a generator set cooling water pipeline installation bracket and a cooling water pipeline system. Utility Model Content

[0004] In order to overcome the defects in the prior art, the purpose is to provide an integrated structure, form modularization, reduce the size of the common base structure, and simplify installation and increase efficiency.

[0005] The utility model solves its technical problems and achieves the purpose of overcoming the above technical problems. The technical solution adopted is: the utility model describes a generator set cooling water pipe installation bracket, comprising: a frame body, the frame body is connected to one end position of the common base of the generator set, and a preset gap area is between the frame body and the generator set; a support plate, the support plate is arranged on the frame body, and the support plate is used to connect the cooling water pipe system of the generator set, suitable for the cooling water pipe system to be distributed in the top area of the common base.

[0006] In some embodiments, the frame body includes at least two columns and at least one cross frame, the columns are connected to the common base support, and the cross frames are connected between the multiple columns; the multiple support plates are distributed along the extension direction of the columns, and the multiple support plates are all connected to the columns, suitable for presetting different spacings between the multiple support plates and the common base;

[0007] The number of the columns is two, the number of the cross frame is one, the cross frame is located at the top of the columns, and the cross frame connects two columns that are longitudinally arranged and parallel to each other.

[0008] In some embodiments, the columns and the cross frames are integrally designed, suitable for the frame body to be in the shape of a portal frame, so as to form a support area and an installation area, the columns and the cross frames are located in the support area, and the installation area is between the two columns; the side of the frame body is bent from the support area toward the installation area and forms a first flange, and the first flange is enclosed to form a first reinforcement groove, and a sealing plate is provided at the mouth of the first reinforcement groove.

[0009] In some embodiments, the support plate includes a first support plate and a second support plate, the first support plate is located at the bottom position of the second support plate; the first support plate is installed on the side of the frame body away from the generator set, the first support plate is provided with a second reinforcement groove relative to the side of the frame, and a second flange is provided at the groove position of the second reinforcement groove, the second flange is adapted and connected to the side of the frame body, at least one reinforcement rib is provided inside the second reinforcement groove, and the reinforcement rib has a third reinforcement groove facing the bottom of the second reinforcement groove; the side of the first support plate away from the generator set and the top of the first support plate are used to install the pipe clamp assembly of the cooling water pipeline system.

[0010] In some embodiments, the second support plate includes a transverse main plate and a third flange, the top edge of the transverse main plate extends toward the generator set and forms the third flange, both side surfaces of the transverse main plate are used to install the pipe clamp assembly, and the third flange is provided with an avoidance groove at the pipe position in the cooling water pipe system; the side surface of the first support plate facing away from the generator set is a first mounting surface, the side surface of the second support plate facing away from the generator set is a second mounting surface, the distance between the first mounting surface and the generator set is a first distance, the distance between the second mounting surface and the generator set is a second distance, and the first distance is greater than the second distance.

[0011] A generator set cooling water pipeline system adopts the above-mentioned generator set cooling water pipeline installation bracket and also includes: a high-temperature cooling water pipeline and a low-temperature cooling water pipeline; the high-temperature cooling water pipeline includes a high-temperature water inlet circuit and a high-temperature water outlet circuit, suitable for the high-temperature water inlet circuit to respectively introduce high-temperature cooling water into the intercooler and the internal combustion engine cylinder liner of the generator set through a water pump; suitable for the high-temperature cooling water passing through the intercooler and the internal combustion engine cylinder liner to flow back to the high-temperature water outlet circuit; the low-temperature cooling water pipeline includes a low-temperature water inlet circuit and a low-temperature water outlet circuit, suitable for the low-temperature water inlet circuit to introduce low-temperature cooling water into the intercooler through a water pump, and the low-temperature cooling water flows back to the low-temperature water outlet circuit after heat exchange; the high-temperature cooling water pipeline and the low-temperature cooling water pipeline are both installed on the support plate through a pipe clamp assembly.

[0012] In some embodiments, the high-temperature water inlet circuit and the high-temperature water outlet circuit are connected by a flange, and a first electromagnetic three-way valve is installed at the flange position; the low-temperature water inlet circuit and the low-temperature water outlet circuit are connected by a flange, and a second electromagnetic three-way valve is installed at the flange position; a heater is connected between the high-temperature water inlet circuit and the high-temperature water outlet circuit through a hose.

[0013] In some embodiments, the high-temperature water inlet circuit includes a first high-temperature water inlet flange, a first high-temperature water inlet elbow, a first high-temperature water inlet tee, a first high-temperature water inlet pump, a second high-temperature water inlet elbow, a second high-temperature water inlet tee, a first high-temperature water inlet pipe joint, a first high-temperature water inlet reducer, a third high-temperature water inlet elbow, a first high-temperature water inlet metal bellows, a fourth high-temperature water inlet elbow and a first high-temperature water inlet square flange; the first high-temperature water inlet flange, the first high-temperature water inlet elbow, the first high-temperature water inlet tee, the first high-temperature water inlet pump, the second high-temperature water inlet elbow and the second high-temperature water inlet tee are connected in sequence, and the second high-temperature water inlet tee is connected to the first high-temperature water inlet pipe joint and the first high-temperature water inlet respectively. The water reducing elbow, the first high-temperature water inlet pipe joint is connected to the internal flow channel of the internal combustion engine cylinder liner, the first high-temperature water inlet reducing elbow is then connected in sequence to the third high-temperature water inlet elbow, the first high-temperature water inlet metal bellows, the fourth high-temperature water inlet elbow and the first high-temperature water inlet flange, and the first high-temperature water inlet flange is connected to the intercooler; the high-temperature water outlet circuit includes a first high-temperature water outlet pipe joint, a first high-temperature water outlet flange, a first high-temperature water outlet elbow, a second high-temperature water outlet elbow, a first high-temperature water outlet metal bellows, a third high-temperature water outlet elbow, a first high-temperature water outlet reducing elbow, a first high-temperature water outlet stop valve, a first high-temperature water outlet tee, a fourth high-temperature water outlet elbow, a first electromagnetic three-way valve, and a fifth high-temperature water outlet elbow. 、 The first high-temperature water outlet flange; the first high-temperature water outlet square flange is connected to the intercooler, the first high-temperature water outlet square flange, the first high-temperature water outlet elbow, the second high-temperature water outlet elbow, the first high-temperature water outlet metal bellows, the third high-temperature water outlet elbow, the first high-temperature water outlet reducing elbow and the first high-temperature water outlet stop valve are connected in sequence, the first high-temperature water outlet pipe joint is connected to the internal flow channel of the internal combustion engine cylinder liner, the first high-temperature water outlet stop valve and the first high-temperature water outlet pipe joint are both connected to the first high-temperature water outlet tee, the first high-temperature water outlet tee, the fourth high-temperature water outlet elbow, the first electromagnetic three-way valve, the fifth high-temperature water outlet elbow and the first high-temperature water outlet flange are connected in sequence; the first high-temperature water inlet tee is connected to the first electromagnetic three-way valve.

[0014] In some embodiments, the low-temperature water inlet circuit includes a first low-temperature water inlet flange, a first low-temperature water inlet tee, a first low-temperature water inlet pump, a first low-temperature water inlet elbow, a second low-temperature water inlet elbow, a third low-temperature water inlet elbow, a fourth low-temperature water inlet elbow, a fifth low-temperature water inlet elbow, a first low-temperature water inlet metal bellows, a first low-temperature water inlet reducing elbow and a first low-temperature water inlet square flange, and are connected in sequence, and the first low-temperature water inlet square flange is also connected to the intercooler; the low-temperature water outlet circuit includes a first low-temperature water outlet square flange, a first low-temperature water outlet reducing elbow, a first low-temperature water outlet elbow, a first low-temperature water outlet metal bellows, a second low-temperature water outlet elbow, a third low-temperature water outlet elbow, a fourth low-temperature water outlet elbow, a fifth low-temperature water outlet elbow, a sixth low-temperature water outlet elbow, a second electromagnetic three-way valve and a first low-temperature water outlet flange, and are connected in sequence, and the first low-temperature water outlet square flange is also connected to the intercooler; the first low-temperature water inlet tee is connected to the second electromagnetic three-way valve.

[0015] In some embodiments, sensors are provided on the high-temperature water outlet circuit, the low-temperature water inlet circuit, and the low-temperature water outlet circuit.

[0016] Compared with the prior art, the generator set cooling water pipe installation bracket and cooling water pipe system provided by the present invention have the following beneficial effects:

[0017] 1. The utility model provides a cooling water pipe installation bracket and a cooling water pipe system for a generator set, by providing a frame body and a support plate, and by installing the frame body on a common base, the frame body is placed vertically, and multiple support plates are distributed on the frame body along the longitudinal direction, and the cooling water pipe system of the generator set can be installed on multiple support plates. Due to the adoption of a vertical frame body, the frame body has a preset size in the height direction, which provides layout space for multiple support plates along the height direction, and an integral installation bracket structure is formed between the frame body and the support plate, which is convenient for overall installation on the common base, and the installation bracket occupies a relatively small space along the lateral extension direction of the common base, and there are gaps between the multiple support plates or conducting channels are opened on the support plates, so that the pipes of the cooling water pipe system can pass through the gaps or conducting channels, and then when arranging the cooling water pipe system, the cooling water pipe system can be distributed and installed on both sides of the support plate, thereby improving the installation load-bearing capacity of the support plate.

[0018] 2. The utility model provides a generator set cooling water pipe installation bracket and a cooling water pipe system, the support plate includes a first support plate and a second support plate, so that the first support plate has a second reinforcement groove on the side facing the generator set, and the second reinforcement groove makes the side of the first support plate away from the installation area have a preset distance from the installation area, and reinforcement ribs are arranged inside the second reinforcement groove, which effectively improves the strength of the first support plate. While ensuring the strength of the frame body, the use of plate raw materials is reduced, the raw material cost is reduced, and some electrical equipment can be arranged away from the generator set.

[0019] 3. The utility model provides a generator set cooling water pipe mounting bracket and a cooling water pipe system, including a high-temperature cooling water pipe and a low-temperature cooling water pipe. The high-temperature cooling water pipe and the low-temperature cooling water pipe are installed on the generator set cooling water pipe mounting bracket through a pipe clamp assembly, realizing a longitudinal layout installation, improving the compactness of the cooling water pipe system layout, and saving floor space. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings:

[0021] Figure 1 This is a first perspective view of a generator set cooling water pipe mounting bracket in one embodiment of the present invention;

[0022] Figure 2 This is a second perspective view of a generator set cooling water pipe mounting bracket in one embodiment of the present invention;

[0023] Figure 3 This is a three-dimensional diagram of the first support plate in one embodiment of the present utility model;

[0024] Figure 4 This is a perspective view of the second support plate in one embodiment of the present utility model;

[0025] Figure 5 This is a three-dimensional diagram of a cooling water piping system for a generator set in one embodiment of the present invention;

[0026] Figure 6 This is a three-dimensional diagram of a high-temperature cooling water pipeline in one embodiment of the present utility model;

[0027] Figure 7 This is a three-dimensional diagram of a high-temperature water inlet circuit in one embodiment of the present utility model;

[0028] Figure 8 This is a three-dimensional diagram of a high-temperature water outlet circuit in one embodiment of the present utility model;

[0029] Figure 9 This is a three-dimensional diagram of a low-temperature cooling water pipeline in one embodiment of the present utility model;

[0030] Figure 10 This is a three-dimensional diagram of a low-temperature water inlet circuit in one embodiment of the present utility model;

[0031] Figure 11 It is a three-dimensional diagram of a low-temperature water outlet circuit in one embodiment of the present utility model.

[0032] In the figure: frame body 100, column 110, cross frame 120, support area 130, installation area 140, first flange 150, first reinforcement groove 160, sealing plate 170,

[0033] Support plate 200, first support plate 210, second reinforcement groove 211, second flange 212, reinforcement rib 213, third reinforcement groove 214, first mounting surface 215, first distance 216, second support plate 220, transverse main plate 221, third flange 222, avoidance groove 223, second mounting surface 224, second distance 225, high temperature cooling water pipeline 300, high temperature water inlet circuit 310, first high temperature water inlet flange 311, first high temperature water inlet elbow 312, first high temperature water inlet tee 313, first high temperature water inlet pump 314, second high temperature water inlet elbow 315, second high temperature The water inlet tee 316, the first high-temperature water inlet pipe joint 3161, the first high-temperature water inlet reducer 3162, the third high-temperature water inlet bend 3163, the first high-temperature water inlet metal bellows 3164, the fourth high-temperature water inlet bend 3165, the first high-temperature water inlet flange 3166, the high-temperature water outlet circuit 320, the first high-temperature water outlet pipe joint 321, the first high-temperature water outlet flange 322, the first high-temperature water outlet bend 3221, the second high-temperature water outlet bend 3222, the first high-temperature water outlet metal bellows 3223, the third high-temperature water outlet bend 3224, the first high-temperature water outlet reducer 32 25, first high-temperature water outlet stop valve 3226, first high-temperature water outlet tee 323, fourth high-temperature water outlet elbow 324, first solenoid three-way valve 325, first high-temperature water outlet flange 326, fifth high-temperature water outlet elbow 327, heater 330, hose 331, low-temperature cooling water pipeline 400, low-temperature water inlet circuit 410, first low-temperature water inlet flange 411, first low-temperature water inlet tee 412, first low-temperature water inlet pump 413, first low-temperature water inlet elbow 414, second low-temperature water inlet elbow 415, third low-temperature water inlet elbow 416, fourth low-temperature water inlet elbow 417, fifth low-temperature water inlet warm water inlet elbow 418, first low-temperature water inlet metal bellows 419, first low-temperature water inlet reducing elbow 4191, first low-temperature water inlet flange 4192, low-temperature water outlet circuit 420, first low-temperature water outlet flange 421, first low-temperature water outlet reducing elbow 422, first low-temperature water outlet elbow 423, first low-temperature water outlet metal bellows 424, second low-temperature water outlet elbow 425, third low-temperature water outlet elbow 426, fourth low-temperature water outlet elbow 427, fifth low-temperature water outlet elbow 428, sixth low-temperature water outlet elbow 429, second electromagnetic three-way valve 430, first low-temperature water outlet flange 431,

[0034] Sensor 500,

[0035] Intercooler 600,

[0036] Generator set 700, common base 710,

[0037] Gap area 800,

[0038] Pipe clamp assembly 900. DETAILED DESCRIPTION

[0039] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without inventive work.

[0040] To simplify the drawings, only the parts relevant to the utility model are schematically shown in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically depicted or labeled. In this document, "one" not only means "only one" but also "more than one."

[0041] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0042] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0043] In addition, in the description of the present invention, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0044] like Figure 1-Figure 5 As shown, this embodiment provides a generator set cooling water pipeline installation bracket, including a frame body 100 and a support plate 200. The frame body 100 is installed on the common base 710 of the generator set 700. The common base 710 is set at the bottom position of the generator set 700, so that the generator set 700 can be set on the top of the common base 710 and placed on the ground or other platform through the common base 710. One end of the common base 710 extends beyond the generator set 700, so that part of the top surface of the common base 710 is in an empty state. The frame body 100 is installed at the empty state position on the top of the common base 710, and then the cooling water pipeline system is installed on the frame body 100.

[0045] In the prior art, after the cooling water piping system is installed on the common base 710, it needs to occupy one-fourth of the position of the common base 710. Therefore, when designing the common base 710, the common base 710 needs to be lengthened, resulting in an increase in the floor area of the common base 710. At the same time, the water pipes in the cooling water piping system need to be lengthened, and some components in the cooling water piping system need to be fixed to the common base 710 by bending steel plates into sheet metal parts and connecting them with bolts. Equipment installation requires on-site preparation.

[0046] To solve the above technical problems, this embodiment provides a generator set cooling water pipe installation bracket, the purpose of which is to provide an integrated structure to form a modular structure. The common base 710 has a reduced structural size, is easy to install, and has high efficiency.

[0047] In this embodiment, the frame body 100 is installed on the common base 710, and the frame body 100 is placed vertically. A plurality of support plates 200 are distributed along the longitudinal direction on the frame body 100. The longitudinal direction in this application refers to the direction of gravity, and the transverse direction refers to the direction perpendicular to gravity. In addition to being arranged transversely on the frame body 100 and the plurality of support plates 200 being distributed along the longitudinal direction, the support plates 200 themselves can also be arranged longitudinally, with the plurality of support plates 200 being distributed along the transverse direction, or other inclined arrangements can be adopted, etc., and are not limited thereto. The purpose is to realize that the cooling water pipe system of the generator set installed on the plurality of support plates effectively utilizes the common base. 710 top space, reducing the common base 710 floor space increase, the cooling water piping system water pipes need to be lengthened, and the cooling water piping system of the generator set 700 can be installed on multiple support plates 200. Due to the use of a vertical frame body 100, the frame body 100 has a preset size in the height direction, providing layout space for multiple support plates 200 along the height direction. An integral mounting bracket structure is formed between the frame body 100 and the support plate 200, which is convenient for overall installation on the common base 710, and the mounting bracket occupies a relatively small space along the lateral extension direction of the common base 710. There are gaps between the multiple support plates 200 or conductive channels are opened on the support plates 200. Channels are provided so that the pipes of the cooling water piping system can pass through the gaps or conducting channels, and then when arranging the cooling water piping system, the cooling water piping system can be distributed and installed on both sides of the support plate 200, thereby improving the installation load-bearing capacity of the support plate 200. Therefore, within a limited space and under a limited support plate 200 structure, an integrated and modular cooling water piping system of the generator set 700 can be realized. Furthermore, when installing the frame body 100, a gap area 800 can be preset between the frame body 100 and the generator set 700. On the one hand, it is convenient to arrange part of the piping structure of the cooling water piping system in the gap area 800, and on the other hand, the cooling water piping system can be arranged on the support plate 200 away from the support plate 200. On one side of the generator set 700, such as the water pump, electromagnetic three-way valve, etc., the support plate 200 can play a certain role in spatial separation, and increase the distance between the water pump, electromagnetic three-way valve, etc. and the generator set 700, reducing the impact of the generator set 700 on the water pump, electromagnetic three-way valve, etc. For example, if the generator set 700 is a gas generator set 700, the temperature near the gas generator set 700 is relatively high, and the vertical frame body 100 and the support plate 200 are designed to realize that the water pump and electromagnetic three-way valve and other components that are relatively sensitive to temperature are set at a position relatively far away from the heat source and are isolated by the support plate 200, and the length of the connecting pipe will not be significantly increased, ensuring that the water pump and electromagnetic three-way valve and other components can work normally for a long time.

[0048] In one embodiment, the frame body 100 uses at least two columns 110 and at least one cross frame 120. The columns 110 are connected to the common base 710. The cross frame 120 is set between the columns 110, and a support plate 200 is set on the columns 110. Furthermore, two columns 110 are used and one cross frame 120 is used, so that the cross frame 120 connects the two columns 110 at the top position of the columns 110 to form an integral frame body 100. The frame body 100 is a portal frame structure, and the two columns 110 are arranged longitudinally and parallel. During the actual installation process, the generator set 700 and the common base 710 are arranged horizontally, and the columns 110 are longitudinally perpendicular to the top surface of the common base 710.

[0049] In one embodiment, the column 110 and the cross frame 120 are designed as an integral whole, which can be directly formed into one piece. Of course, welding, bolts and other connection methods are not excluded. Alternatively, the original plate can be bent to form a portal frame shape. The frame body 100 includes a support area 130 and an installation area 140. The support area 130 can be directly connected to the support plate 200 and the cooling water pipe system and provide support. A mounting area 140 is formed between the two columns 110. The interior of the mounting area 140 can be used to install the support plate 200. Of course, the mounting area 140 can also connect to the space on both sides of the portal frame, so that the cooling water pipe system is arranged on both sides of the support plate 200, and it is convenient for the various components of the cooling water pipe system to pass through the mounting area 140 and be connected to form an integrated layout.

[0050] Furthermore, since the overall weight of the cooling water piping system is concentrated on the frame body 100, in order to ensure the load-bearing capacity of the frame body 100, the front and rear sides of the frame body 100 are bent toward the inside of the installation area 140 to form a first flange 150, and then a first reinforcement groove 160 is provided on the side of the frame body 100 facing the installation area 140. A sealing plate 170 is connected to the inside of the first reinforcement groove 160, so that the frame body 100 forms a frame structure with a rectangular cross-section, thereby improving the strength of the frame body 100.

[0051] In one embodiment, the support plate 200 includes a first support plate 210 and a second support plate 220. The first support plate 210 is located at the bottom of the second support plate 220. The first support plate 210 is directly connected to the side of the frame body 100 away from the generator set 700, and the first support plate 210 extends a certain distance away from the generator set 700. Specifically, the first support plate 210 is bent or processed in other conventional ways to achieve a second reinforcement groove 211 on the side of the first support plate 210 facing the generator set 700. The second reinforcement groove 211 makes the side of the first support plate 210 away from the installation area 140 have a preset distance from the installation area 140. A reinforcement rib 213 is provided inside the second reinforcement groove 211 to effectively improve the support plate 200. The strength of the first support plate 210 is improved, and components of the cooling water piping system installed on the first support plate 210, such as a water pump, can be arranged away from the generator set 700. Furthermore, by having a third reinforcing groove 214 on the reinforcing rib 213 facing the bottom of the second reinforcing groove 211, the reinforcing rib 213 can reinforce both the inner side surface and the bottom surface of the second reinforcing groove 211. This is achieved by having a second flange 212 on the reinforcing rib 213, so that the reinforcing rib 213 has a predetermined extension width along a direction perpendicular to the opening of the first reinforcing groove 160. Of course, the design of the second reinforcing groove 211 and the third reinforcing groove 214 reduces the use of plate materials and reduces the cost of raw materials while ensuring the strength of the frame body 100.

[0052] Furthermore, the cooling water pipeline system is connected to the first support plate 210 via a pipe clamp assembly 900. The structural form of the pipe clamp assembly 900 is not limited, as long as it can achieve a stable connection between the cooling water pipeline system and the first support plate 210. Of course, it must also be convenient and quick to disassemble and assemble. For example, the pipe clamp assembly 900 includes a first clamp block, a second clamp block and a bolt. It is connected to the first support plate 210 through the first clamp block, and the first clamp block and the second clamp block are connected by bolts. There is a mounting hole between the first clamp block and the second clamp block. The mounting hole can be used to fix components in the cooling water pipeline system, such as pipes. Furthermore, since the first support plate 210 has a preset distance from the installation area 140 in the direction away from the generator set 700, the top and side of the first support plate 210 can be used to connect and fix the cooling water pipeline system, thereby improving the installation capacity of the first support plate 210.

[0053] In one embodiment, the second support plate 220 includes a transverse main plate 221 and a third flange 222. The transverse main plate 221 is connected to the side of the two columns 110 facing away from the generator set 700, and the transverse main plate 221 has a preset width along the longitudinal direction. A third flange 222 bent toward the installation area 140 is provided at the top position of the second support plate 220, and the third flange 222 is located inside the installation area 140. Therefore, the transverse main plate 221 is a thin plate with a relatively small thickness, and the side of the second support plate 220 facing away from the installation area 140 will not face too far away from the generator set 700. On the one hand, both side surfaces of the flat second support plate 220 can be used to install the cooling water pipeline system, thereby improving the load-bearing capacity of the second support plate 220. On the other hand, the cooling water pipe system installed on the second support plate 220 can be installed. The cooling water piping system is closer to the generator set 700 than the cooling water piping system installed on the first support plate 210, which facilitates the cooling water piping system on the second support plate 220 to be directly connected to the generator set 700 near the second support plate 220, such as the corresponding interface of the cylinder sleeve of the internal combustion engine of the generator set 700, thereby reducing the pipe connection distance. Of course, the generator set 700 will not affect the normal operation of the entire cooling water piping system. The horizontal main plate 221 can be connected to the cooling water piping system through the pipe clamp assembly 900. Furthermore, an avoidance groove 223 is provided on the third flange 222, so that the pipes of the cooling water piping system can be directly connected to each other vertically through the avoidance groove 223. While ensuring the strength of the second support plate 220, the layout of the cooling water piping system is reduced, and the complexity of the piping design is reduced.

[0054] In other embodiments, the side surface of the first support plate 210 facing away from the generator set 700 is a first mounting surface 215, and the side surface of the second support plate 220 facing away from the generator set 700 is a second mounting surface 224, wherein a first distance 216 is preset between the first mounting surface 215 and the generator set 700, and a second distance 225 is preset between the second mounting surface 224 and the generator set 700. The first distance 216 is greater than the second distance 225. The purpose is to ensure that the first mounting surface 215 can be used to install electrical equipment such as water pumps, so that the electrical equipment is relatively far away from the generator set 700, thereby reducing the impact of the generator set 700 on the normal operation of the electrical equipment.

[0055] like Figure 5-Figure 11As shown, a generator set cooling water pipeline system adopts the above-mentioned generator set cooling water pipeline mounting bracket, and also includes a high-temperature cooling water pipeline 300 and a low-temperature cooling water pipeline 400, wherein the high-temperature cooling water pipeline 300 is a circulation channel connecting the internal combustion engine cylinder liner and the intercooler 600 at the same time, and the low-temperature cooling water pipeline 400 is a circulation pipeline connecting the intercooler 600 and the cold source, or is a cooling channel connected to the intercooler 600 and with low-temperature cooling water continuously flowing inside the pipeline, so that the low-temperature cooling water pipeline 400 and the high-temperature cooling water pipeline 300 can exchange heat in the intercooler 600, continuously cool the fluid in the high-temperature cooling water pipeline 300, and then cool the generator set 700 through the high-temperature cooling water pipeline.

[0056] Furthermore, the high-temperature cooling water pipeline 300 includes a high-temperature water inlet circuit 310 and a high-temperature water outlet circuit 320. The high-temperature water inlet circuit 310 introduces high-temperature cooling water into the intercooler 600 and the cylinder jacket of the internal combustion engine of the generator set 700 through a water pump. The high-temperature cooling water exchanges heat with the low-temperature cooling water in the low-temperature cooling water pipeline 400 in the intercooler 600 and then flows into the high-temperature water outlet circuit 320. Some of the high-temperature cooling water that has flowed into the cylinder jacket of the internal combustion engine of the generator set 700 absorbs heat and also flows into the high-temperature water outlet circuit 320. The two high-temperature cooling waters are combined. The high-temperature cooling water that has passed through the intercooler 600 can cool the high-temperature cooling water that has passed through the generator set 700, and then circulates continuously to cool the generator set 700 and transfer the heat to the low-temperature cooling water pipeline 400 through the intercooler 600.

[0057] Furthermore, the low-temperature cooling water pipeline 400 includes a low-temperature water inlet circuit 410 and a low-temperature water outlet circuit 420. The low-temperature water inlet circuit 410 introduces the low-temperature cooling water into the intercooler 600 through a water pump. In the intercooler 600, the low-temperature cooling water can exchange heat with the high-temperature cooling water passing through the intercooler 600. After absorbing heat, the low-temperature cooling water will continue to flow into the low-temperature water outlet circuit 420. The low-temperature water outlet circuit 420 can flow into the cold source for cooling, thereby realizing recycling. Alternatively, continuous cooling can be achieved by continuously introducing new low-temperature cooling water. The high-temperature cooling water pipeline 300 and the low-temperature cooling water pipeline 400 are both installed on the support plate 200 through the pipe clamp assembly 900, thereby realizing the distribution and fixation of the high-temperature cooling water pipeline 300 and the low-temperature cooling water pipeline 400 in a certain longitudinal space, thereby improving the compactness of the cooling water pipeline system layout.

[0058] In one embodiment, the high-temperature water inlet circuit 310 and the high-temperature water outlet circuit 320 are connected by a flange, and a first electromagnetic three-way valve 325 is set at the flange position to control the high-temperature water inlet circuit 310 and the high-temperature water outlet circuit 320 to be connected. The low-temperature water inlet circuit 410 and the low-temperature water outlet circuit 420 are connected by a flange, and a second electromagnetic three-way valve 430 is set at the flange position to control the low-temperature water inlet circuit 410 and the low-temperature water outlet circuit 420 to be connected. Furthermore, the heater 330 is connected to the high-temperature water inlet circuit 310 and the high-temperature water outlet circuit 320 through a hose 331, and the hose 331 is preferably a metal hose 331.

[0059] In one embodiment, the high-temperature water inlet circuit 310 includes a first high-temperature water inlet flange 311, a first high-temperature water inlet elbow 312, a first high-temperature water inlet tee 313, a first high-temperature water inlet pump 314, a second high-temperature water inlet elbow 315, a second high-temperature water inlet tee 316, a first high-temperature water inlet pipe joint 3161, a first high-temperature water inlet reducer 3162, a third high-temperature water inlet elbow 3163, a first high-temperature water inlet metal bellows 3164, a fourth high-temperature water inlet elbow 3165 and a first high-temperature water inlet square flange 3166. When in use, high-temperature cooling water passes through the first high-temperature water inlet flange 311, the first high-temperature water inlet elbow 315, the second high-temperature water inlet tee 316, the first high-temperature water inlet pipe joint 3161, the first high-temperature water inlet reducer 3162, the third high-temperature water inlet elbow 3163, the first high-temperature water inlet metal bellows 3164, the fourth high-temperature water inlet elbow 3165 and the first high-temperature water inlet square flange 3166 in sequence. 2. The first high-temperature water inlet tee 313, the first high-temperature water inlet pump 314, the second high-temperature water inlet elbow 315, and the second high-temperature water inlet tee 316 are divided into two paths by the second high-temperature water inlet tee 316. One path flows into the first high-temperature water inlet pipe joint 3161 and further flows into the cylinder liner of the internal combustion engine to cool the generator set 700. The other path flows into the first high-temperature water inlet reducing elbow 3162 and then passes through the third high-temperature water inlet elbow 3163, the first high-temperature water inlet metal bellows 3164, the fourth high-temperature water inlet elbow 3165, and the first high-temperature water inlet flange 3166 to flow into the intercooler 600 for heat exchange and cooling.

[0060] The high-temperature cooling water after cooling in the intercooler 600 and after passing through the cylinder liner of the internal combustion engine and absorbing heat will both flow into the high-temperature water outlet circuit 320. The high-temperature water outlet circuit 320 includes a first high-temperature water outlet pipe joint 321, a first high-temperature water outlet flange 322, a first high-temperature water outlet elbow 3221, a second high-temperature water outlet elbow 3222, a first high-temperature water outlet metal bellows 3223, a third high-temperature water outlet elbow 3224, a first high-temperature water outlet reducing elbow 3225, a first high-temperature water outlet stop valve 3226, a first high-temperature water outlet T-piece 323, a fourth high-temperature water outlet elbow 324, a first solenoid T-piece valve 325, a fifth high-temperature water outlet elbow 327, and a first high-temperature water outlet flange 326.

[0061] Specifically, the high-temperature cooling water after being cooled by the intercooler 600 flows into the high-temperature water outlet flange, and then passes through the first high-temperature water outlet elbow 3221, the second high-temperature water outlet elbow 3222, the first high-temperature water outlet metal bellows 3223, the third high-temperature water outlet elbow 3224, the first high-temperature water outlet reducing elbow 3225, and the first high-temperature water outlet stop valve 3226, and then flows into the first high-temperature water outlet tee 323. At the same time, the high-temperature cooling water inside the cylinder liner of the internal combustion engine absorbs heat and then flows into the first high-temperature water outlet pipe joint 321, and then also flows into the first high-temperature water outlet tee 323. After being collected by the first high-temperature water outlet tee 323, it is then discharged through the fourth high-temperature water outlet elbow 324, the first solenoid three-way valve 325, the fifth high-temperature water outlet elbow 327, and the first high-temperature water outlet flange 326.

[0062] Furthermore, the first high-temperature water inlet three-way pipe 313 is connected to the first electromagnetic three-way valve 325 to achieve controllable communication between the high-temperature water inlet circuit 310 and the high-temperature water outlet circuit 320 .

[0063] In one embodiment, the low-temperature water inlet circuit 410 includes a first low-temperature water inlet flange 411, a first low-temperature water inlet tee 412, a first low-temperature water inlet pump 413, a first low-temperature water inlet elbow 414, a second low-temperature water inlet elbow 415, a third low-temperature water inlet elbow 416, a fourth low-temperature water inlet elbow 417, a fifth low-temperature water inlet elbow 418, a first low-temperature water inlet metal bellows 419, a first low-temperature water inlet reducing elbow 4191, and a first low-temperature water inlet square flange 4192, which are connected in sequence. The first low-temperature water inlet square flange 4192 is also connected to the intercooler 600.

[0064] During operation, the low-temperature cooling water will sequentially pass through the first low-temperature water inlet flange 411, the first low-temperature water inlet tee 412, the first low-temperature water inlet pump 413, the first low-temperature water inlet elbow 414, the second low-temperature water inlet elbow 415, the third low-temperature water inlet elbow 416, the fourth low-temperature water inlet elbow 417, the fifth low-temperature water inlet elbow 418, the first low-temperature water inlet metal bellows 419, the first low-temperature water inlet reducing elbow 4191 and the first low-temperature water inlet square flange 4192 into the intercooler 600. The low-temperature cooling water passing through the intercooler 600 will exchange heat with the high-temperature cooling water flowing through the intercooler 600.

[0065] The low-temperature cooling water after absorbing heat will flow into the low-temperature water outlet circuit 420, and will be discharged in sequence through the first low-temperature water outlet flange 421, the first low-temperature water outlet reducing elbow 422, the first low-temperature water outlet elbow 423, the first low-temperature water outlet metal bellows 424, the second low-temperature water outlet elbow 425, the third low-temperature water outlet elbow 426, the fourth low-temperature water outlet elbow 427, the fifth low-temperature water outlet elbow 428, the sixth low-temperature water outlet elbow 429, the second electromagnetic three-way valve 430 and the first low-temperature water outlet flange 431 in the low-temperature water outlet circuit 420.

[0066] The first low-temperature water inlet three-way pipe 412 is connected to the second electromagnetic three-way valve 430 , thereby achieving controllable communication between the low-temperature water inlet circuit 410 and the low-temperature water outlet circuit 420 .

[0067] In one embodiment, sensors 500 can be set on the high-temperature water outlet circuit 320, the low-temperature water inlet circuit 410 and the low-temperature water outlet circuit 420 to monitor the corresponding high-temperature cooling water and low-temperature cooling water states inside the high-temperature water outlet circuit 320, the low-temperature water inlet circuit 410 and the low-temperature water outlet circuit 420, and output real-time monitoring information.

[0068] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A generator set cooling water pipe mounting bracket, characterized in that: include: A frame body, the frame body being connected to one end of a common base of the generator set, with a gap area being preset between the frame body and the generator set; A support plate is provided on the frame body and is used to connect the cooling water pipeline system of the generator set, and is suitable for the cooling water pipeline system to be distributed in the top area of the common base.

2. A generator set cooling water pipe mounting bracket according to claim 1, characterized in that: The frame body includes at least two columns and at least one cross frame, the columns are connected to the common base support, the cross frames are connected between the columns, the support plates are distributed along the extension direction of the columns, and the support plates are all connected to the columns, and different spacings are preset between the support plates and the common base; The number of the columns is two, the number of the cross frame is one, the cross frame is located at the top of the columns, and the cross frame connects two columns that are longitudinally arranged and parallel to each other.

3. A generator set cooling water pipe mounting bracket according to claim 2, characterized in that: The columns and the cross frame are designed as a whole, and the frame body is suitable for being in the shape of a portal frame, so as to form a support area and an installation area. The columns and the cross frame are located in the support area, and the installation area is between the two columns. The side of the frame body is bent from the support area toward the installation area to form a first flange, and the first flange is enclosed to form a first reinforcement groove, and a sealing plate is provided at the mouth of the first reinforcement groove.

4. A generator set cooling water pipe mounting bracket according to any one of claims 1 to 3, characterized in that: The support plate includes a first support plate and a second support plate, wherein the first support plate is located at the bottom of the second support plate; The first support plate is installed on the side of the frame body away from the generator set. The first support plate is provided with a second reinforcement groove relative to the side of the frame, and a second flange is provided at the groove position of the second reinforcement groove. The second flange is adapted to and connected to the side of the frame body. At least one reinforcement rib is provided inside the second reinforcement groove, and the reinforcement rib has a third reinforcement groove facing the bottom of the second reinforcement groove; the side of the first support plate away from the generator set and the top of the first support plate are used to install the pipe clamp assembly of the cooling water pipeline system.

5. The generator set cooling water pipe mounting bracket according to claim 4, characterized in that: The second support plate includes a transverse main plate and a third flange. The top edge of the transverse main plate extends toward the generator set and forms the third flange. Both side surfaces of the transverse main plate are used to mount the pipe clamp assembly. The third flange is provided with an avoidance groove at the pipe position in the cooling water pipe system. The side surface of the first support plate facing away from the generator set is a first mounting surface, the side surface of the second support plate facing away from the generator set is a second mounting surface, the distance between the first mounting surface and the generator set is a first distance, the distance between the second mounting surface and the generator set is a second distance, and the first distance is greater than the second distance.

6. A cooling water piping system for a generator set, characterized in that: The generator set cooling water pipe mounting bracket according to any one of claims 1 to 5 further comprises: a high-temperature cooling water pipe and a low-temperature cooling water pipe; The high-temperature cooling water pipeline includes a high-temperature water inlet circuit and a high-temperature water outlet circuit, wherein the high-temperature water inlet circuit is adapted to introduce high-temperature cooling water into the intercooler and the cylinder liner of the internal combustion engine of the generator set through a water pump; and the high-temperature cooling water passing through the intercooler and the cylinder liner of the internal combustion engine is adapted to flow back to the high-temperature water outlet circuit; The low-temperature cooling water pipeline includes a low-temperature water inlet circuit and a low-temperature water outlet circuit, and is suitable for the low-temperature water inlet circuit to introduce low-temperature cooling water into the intercooler through a water pump, and the low-temperature cooling water returns to the low-temperature water outlet circuit after heat exchange; The high-temperature cooling water pipeline and the low-temperature cooling water pipeline are both installed on the support plate through a pipe clamp assembly.

7. A cooling water piping system for a generator set according to claim 6, characterized in that: The high-temperature water inlet circuit and the high-temperature water outlet circuit are connected via a flange, and a first electromagnetic three-way valve is installed at the flange position; The low-temperature water inlet circuit and the low-temperature water outlet circuit are connected via a flange, and a second electromagnetic three-way valve is installed at the flange position; A heater is connected between the high-temperature water inlet circuit and the high-temperature water outlet circuit via a hose.

8. A cooling water piping system for a generator set according to claim 7, characterized in that: The high-temperature water inlet circuit includes a first high-temperature water inlet flange, a first high-temperature water inlet elbow, a first high-temperature water inlet tee, a first high-temperature water inlet pump, a second high-temperature water inlet elbow, a second high-temperature water inlet tee, a first high-temperature water inlet pipe joint, a first high-temperature water inlet reducer elbow, a third high-temperature water inlet elbow, a first high-temperature water inlet metal bellows, a fourth high-temperature water inlet elbow and a first high-temperature water inlet square flange; The first high-temperature water inlet flange, the first high-temperature water inlet elbow, the first high-temperature water inlet tee, the first high-temperature water inlet pump, the second high-temperature water inlet elbow, and the second high-temperature water inlet tee are connected in sequence. The second high-temperature water inlet tee is respectively connected to the first high-temperature water inlet pipe joint and the first high-temperature water inlet reducer elbow. The first high-temperature water inlet pipe joint is connected to the internal flow channel of the cylinder liner of the internal combustion engine. The first high-temperature water inlet reducer elbow is further connected in sequence to the third high-temperature water inlet elbow, the first high-temperature water inlet metal bellows, the fourth high-temperature water inlet elbow, and the first high-temperature water inlet square flange. The first high-temperature water inlet square flange is connected to the intercooler. The high-temperature water outlet circuit includes a first high-temperature water outlet pipe joint, a first high-temperature water outlet flange, a first high-temperature water outlet elbow, a second high-temperature water outlet elbow, a first high-temperature water outlet metal bellows, a third high-temperature water outlet elbow, a first high-temperature water outlet reducing elbow, a first high-temperature water outlet stop valve, a first high-temperature water outlet tee, a fourth high-temperature water outlet elbow, a first electromagnetic three-way valve, a fifth high-temperature water outlet elbow, and a first high-temperature water outlet flange; The first high-temperature water outlet flange is connected to the intercooler, the first high-temperature water outlet flange, the first high-temperature water outlet elbow, the second high-temperature water outlet elbow, the first high-temperature water outlet metal bellows, the third high-temperature water outlet elbow, the first high-temperature water outlet reducing elbow, and the first high-temperature water outlet stop valve are connected in sequence, the first high-temperature water outlet pipe joint is connected to the internal flow channel of the cylinder liner of the internal combustion engine, the first high-temperature water outlet stop valve and the first high-temperature water outlet pipe joint are both connected to the first high-temperature water outlet tee, the first high-temperature water outlet tee, the fourth high-temperature water outlet elbow, the first solenoid three-way valve, the fifth high-temperature water outlet elbow, and the first high-temperature water outlet flange are connected in sequence; The first high-temperature water inlet three-way pipe is connected to the first electromagnetic three-way valve.

9. A cooling water piping system for a generator set according to claim 8, characterized in that: The low-temperature water inlet circuit includes a first low-temperature water inlet flange, a first low-temperature water inlet tee, a first low-temperature water inlet pump, a first low-temperature water inlet elbow, a second low-temperature water inlet elbow, a third low-temperature water inlet elbow, a fourth low-temperature water inlet elbow, a fifth low-temperature water inlet elbow, a first low-temperature water inlet metal bellows, a first low-temperature water inlet reducing elbow and a first low-temperature water inlet square flange, which are connected in sequence, and the first low-temperature water inlet square flange is also connected to the intercooler; The low-temperature water outlet circuit includes a first low-temperature water outlet flange, a first low-temperature water outlet reducing elbow, a first low-temperature water outlet elbow, a first low-temperature water outlet metal bellows, a second low-temperature water outlet elbow, a third low-temperature water outlet elbow, a fourth low-temperature water outlet elbow, a fifth low-temperature water outlet elbow, a sixth low-temperature water outlet elbow, a second electromagnetic three-way valve and a first low-temperature water outlet flange, which are connected in sequence. The first low-temperature water outlet flange is also connected to the intercooler. The first low-temperature water inlet three-way pipe is connected to the second electromagnetic three-way valve.

10. A cooling water piping system for a generator set according to claim 9, characterized in that: Sensors are provided on the high-temperature water outlet circuit, the low-temperature water inlet circuit and the low-temperature water outlet circuit.

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