Integrated detachable valve heat preservation sleeve of composite structure
Through the composite structure valve insulation sleeve of aluminium silicate cotton felt and aerogel felt, the problems of high thermal conductivity, many joints and poor waterproofness in the prior art insulation materials are solved, efficient insulation and convenient maintenance are achieved, and material utilization and life are improved.
Patent Information
- Application Number
- CN202421864168.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing valve insulation materials have high thermal conductivity, many joints, poor waterproofness and short service life, making it difficult to achieve efficient and convenient insulation and easy maintenance needs.
The combination of aluminum silicate cotton felt insulation layer and aerogel felt insulation layer, plus anti-slip and detachable fixing parts, forms a composite insulation sleeve with an integral structure, ensuring a close fit to the valve surface and can be quickly disassembled and installed.
It achieves efficient insulation effect, reduces construction cycle, improves the utilization rate of insulation materials, reduces labor intensity, and has long life and environmental protection characteristics.
Smart Images

Figure CN223227869U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a composite structure integrated detachable valve insulation cover, in particular to a composite structure integrated detachable valve insulation cover for industrial insulation, belonging to the technical field of energy conservation and low carbon. Background Art
[0002] A composite structure, one-piece, detachable valve insulation cover can be widely used for thermal insulation of various valves on thermal equipment, pipelines, HVAC and refrigeration devices in the fields of petrochemical industry, chemical engineering, spinning, metallurgy, electric power, construction, kilns, papermaking, pharmaceuticals, ships, etc. Due to its unique flexible structure, it is detachable, easy to repair valves, reusable, and has a long service life, and has gradually replaced traditional valve insulation methods. At present, most thermal insulation materials on the market use traditional insulation materials such as aluminum silicate wool and glass wool, but they have defects such as high thermal conductivity, many seams, poor waterproofness, and short service life. Therefore, there is a need for a composite structure, one-piece, detachable valve insulation cover that can effectively overcome the above problems. Utility Model Content
[0003] The purpose of this utility model is to provide a composite, integrated, removable valve insulation sleeve. This sleeve can be quickly and directly installed onto the valve body during valve insulation, achieving valve insulation. It can be quickly disassembled during maintenance, improving the utilization rate of insulation materials. It can also be quickly installed after maintenance is complete, reducing labor intensity, improving labor efficiency, and shortening construction cycles. This sleeve is not only easy to disassemble and install, but also offers advantages such as low cost, portability, reusability, long service life, and environmental friendliness.
[0004] The object of the present invention is achieved through the following technical solutions.
[0005] The utility model discloses a composite structure integrated detachable valve insulation cover, which comprises an aluminum silicate wool felt insulation layer, an aerogel felt insulation layer, an outer protective layer insulation cover and an anti-slip fixing piece.
[0006] The anti-slip fixing piece is fixed on the inner surface of the outer protective layer insulation sleeve, penetrates the aerogel felt insulation layer and the aluminum silicate wool felt insulation layer, and forms a whole, thereby preventing the aerogel insulation layer and the aluminum silicate wool felt insulation layer from falling off; the aluminum silicate wool felt insulation layer (1), the aerogel felt insulation layer, the outer protective layer insulation sleeve and the anti-slip fixing piece are integrally formed, and are directly covered on the valve body when the valve is insulated.
[0007] Preferably, the outer surface of the valve uses an aluminum silicate wool felt insulation layer as the inner layer, and an aerogel felt insulation layer is tightly attached to the outside of the aluminum silicate wool felt insulation layer to reduce the volume of the insulation sleeve and enhance the insulation effect.
[0008] Further preferably, the aluminum silicate wool felt insulation layer is selected with classification temperature No. 1, its density is ≥110kg / m3, and its thickness is 50mm, and it itself has good fire resistance.
[0009] Preferably, the aerogel felt insulation layer is made of a glass fiber-based aerogel material with a thickness of 40 mm. A hydrophobic agent is added to the material, which is tightly attached to the outside of the aluminum silicate wool felt insulation layer. The aerogel material is an inorganic product and has A1-level fire resistance, which meets the fire resistance requirements of various types of pipeline valves.
[0010] Further preferably, the aerogel felt insulation layer is made of a glass fiber-based aerogel material, the thermal conductivity of which is only 0.016 to 0.020 W / mK under normal conditions, and the insulation thickness is much smaller than that of traditional rock wool insulation materials. A hydrophobic agent is added to the aerogel felt insulation layer material, and the hydrophobic effect reaches 99.99%, eliminating the insulation failure caused by the intrusion of external water vapor.
[0011] Preferably, the composite structure integrated detachable valve insulation cover disclosed in the present invention also includes a silicone-coated glass fiber cloth with an adjustable quick buckle as the outer protective layer insulation cover, which has a thickness of 0.8 mm, is resistant to high temperatures and has A1 grade fire resistance.
[0012] Further preferably, the anti-slip fixing part is a plastic insulation nail with a diameter of 6 mm. The bottom disc is bonded to the inner side of the outer protective layer insulation sleeve and is used to fix the aluminum silicate wool felt insulation layer and the aerogel felt insulation layer to prevent the insulation layer from slipping.
[0013] Beneficial effects:
[0014] 1. In the prior art, direct use of aerogel felt for insulation inevitably creates cavities, resulting in poor insulation. The present invention discloses a composite, integrated, removable valve insulation sleeve comprising an aluminum silicate wool felt insulation layer, an aerogel felt insulation layer, an outer protective insulation sleeve, and anti-slip fasteners. The aluminum silicate wool felt insulation layer used as the inner layer fits tightly against the valve's exterior surface, preventing loose insulation and poor insulation performance due to irregular shapes on the valve's exterior.
[0015] 2. The utility model discloses a composite structure integrated detachable valve insulation cover, which is tightly attached to the aerogel felt insulation layer on the outside of the aluminum silicate wool felt insulation layer to reduce the volume of the insulation cover and enhance the insulation effect.
[0016] 3. The utility model discloses a composite structure integrated detachable valve insulation cover, in which the anti-slip fixing parts (insulation nails) are fixed on the inner surface of the outer protective layer insulation cover, penetrating the aerogel felt insulation layer and the aluminum silicate wool felt insulation layer to form a whole, thereby preventing the aerogel insulation layer and the aluminum silicate wool felt insulation layer from falling off. When insulating the valve, it is directly installed on the outside of the valve body to achieve valve insulation. It can be quickly disassembled during maintenance to improve the utilization rate of the insulation material; it can be quickly installed at the end of maintenance to reduce labor intensity, improve labor efficiency, and shorten the construction period. The utility model is not only convenient to disassemble and easy to install, but also has the advantages of low cost, portability, repeated use, long service life, and environmental protection and pollution-free. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a cross-sectional schematic diagram of a composite structure integrated detachable valve insulation cover.
[0018] Among them: 1-aluminum silicate wool felt insulation layer, 2-aerogel felt insulation layer, 3-outer protective layer insulation cover, 4-anti-slip fixing parts. DETAILED DESCRIPTION
[0019] The objects and functions of the present invention and methods for achieving the objects and functions will be clarified with reference to exemplary embodiments.
[0020] like Figure 1 As shown, the composite structure integrated detachable valve insulation cover disclosed in this embodiment is mainly composed of four parts: an aluminum silicate wool felt insulation layer 11, an aerogel felt insulation layer 2, an outer protective layer insulation cover 3 and an anti-slip fixing part 4.
[0021] The outer surface of the valve uses an aluminum silicate wool felt insulation layer 1 as the inner layer, and an aerogel felt insulation layer 2 is tightly attached to the outside of the aluminum silicate wool felt insulation layer 1 to reduce the volume of the insulation sleeve and enhance the insulation effect.
[0022] The aluminum silicate wool felt insulation layer 1 is selected from the classification temperature No. 1, and its density is ≥110kg / m 3 , with a thickness of 50mm, which has good fire resistance.
[0023] The aerogel felt insulation layer 2 is made of a glass fiber-based aerogel material with a thickness of 40 mm. A hydrophobic agent is added to the material, and it is tightly attached to the outer side of the aluminum silicate wool felt insulation layer 1. The aerogel material is an inorganic material and has A1-level fire resistance, which meets the fire resistance requirements of various types of pipeline valves.
[0024] The aerogel felt insulation layer 2 is made of a glass fiber-based aerogel material, and its thermal conductivity is only 0.016 to 0.020 W / mK under normal conditions. The insulation thickness is much smaller than that of traditional rock wool insulation materials. In addition, a hydrophobic agent is added to the aerogel felt insulation layer 2 material, and the hydrophobic effect reaches 99.99%, eliminating the insulation failure caused by the intrusion of external water vapor.
[0025] The silicone-coated glass fiber cloth with an adjustable quick buckle is used as the outer protective layer insulation cover 3, has a thickness of 0.8 mm, is resistant to high temperatures and has A1 grade fire resistance.
[0026] The anti-slip fixing part 4 is made of plastic insulation nails with a diameter of 6 mm. The bottom disc is bonded to the inner side of the outer protective layer insulation sleeve 3 and is used to fix the aluminum silicate wool felt insulation layer 1 and the aerogel felt insulation layer 2 to prevent the insulation layer from slipping.
[0027] The working method of the composite structure integrated detachable valve insulation cover disclosed in the utility model is as follows:
[0028] When installing the composite, integrated, removable valve insulation cover disclosed in this utility model, place the cover on a clean, flat work mat to prevent dragging and scratching the cover surface. Select a valve insulation cover that matches the valve's shape, wrap it around the outside of the valve, and secure it with the adjustable quick-release buckle on the outer protective insulation cover 3. Reverse the steps for disassembly, making it easy to disassemble and install.
[0029] The above specific description further illustrates the purpose, technical solutions and beneficial effects of the invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A composite structure integrated detachable valve insulation cover, characterized by: It comprises an aluminum silicate wool felt insulation layer (1), an aerogel felt insulation layer (2), an outer protective layer insulation sleeve (3) and an anti-slip fixing member (4). The anti-slip fixing piece (4) is fixed on the inner surface of the outer protective layer insulation sleeve (3), penetrates the aerogel felt insulation layer (2) and the aluminum silicate wool felt insulation layer, and forms a whole, thereby preventing the aerogel insulation layer and the aluminum silicate wool felt insulation layer (1) from falling off; the aluminum silicate wool felt insulation layer (1), the aerogel felt insulation layer (2), the outer protective layer insulation sleeve (3) and the anti-slip fixing piece (4) are integrally formed, and are directly covered on the valve body when the valve is insulated.
2. The valve composite insulation structure integrated detachable insulation cover according to claim 1, characterized in that: An aluminum silicate wool felt insulation layer (1) is selected as the inner layer.
3. The valve composite insulation structure integrated detachable insulation cover according to claim 1 or 2, characterized in that: The aerogel felt insulation layer (2) is tightly attached to the outside of the aluminum silicate wool felt insulation layer (1).
4. The valve composite insulation structure integrated detachable insulation cover according to claim 1 or 2, characterized in that: The aluminum silicate wool felt insulation layer (1) is selected from the classification temperature No. 1, with a density of ≥110kg / m 3 , thickness is 50mm.
5. The valve composite insulation structure integrated detachable insulation cover according to claim 3, characterized in that: The aerogel felt insulation layer (2) is made of a glass fiber-based aerogel material with a thickness of 40 mm, and a water-repellent agent is added to the material; the aerogel material itself has A1-level fireproof performance.
6. The valve composite insulation structure integrated detachable insulation cover according to claim 5, characterized in that: The thermal conductivity of the aerogel material is only 0.016 to 0.020 W / mK under normal conditions, and the insulation thickness is much smaller than that of traditional rock wool insulation materials. In addition, a hydrophobic agent is added to the aerogel felt insulation layer (2), and the hydrophobic effect reaches 99.99%.
7. The valve composite insulation structure integrated detachable insulation cover according to claim 1, characterized in that: The outer protective layer insulation sleeve (3) is made of silicone coated glass fiber cloth with adjustable quick buckles, with a thickness of 0.8 mm, high temperature resistance and A1 fire resistance.
8. The valve composite insulation structure integrated detachable insulation cover according to claim 1, characterized in that: The anti-slip fixing member (4) is a plastic insulation nail with a diameter of 6 mm. The bottom disc is bonded to the inner side of the outer protective layer insulation sleeve (3) and is used to fix the aluminum silicate wool felt insulation layer (1) and the aerogel felt insulation layer (2) to prevent the insulation layer from slipping.