Automatic submerged-arc welding flux supplementing device

By designing an automatic feeding device, the overflow material is sent back to the calciner by using a fan and a linkage mechanism, the problem of manual transportation of flux raw materials is solved, and automatic feeding is achieved, which improves operating efficiency and reduces costs.

CN223228781UActive Publication Date: 2025-08-15GONGYI HENGLI SOLDERING MATERIALS CO LTD
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Patent Information

Application Number
CN202422512772.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-15
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the prior art, flux raw materials need to be manually transported and overflowed materials during the calcination process, resulting in trouble in operation and increased labor costs, and automatic feeding cannot be achieved.

Method used

An automatic feeding device for submerged arc flux is designed. The overflow material is blown through the fan and linkage mechanism, and the material is sent back to the calciner for feeding through the design of the guide block and stop. The automatic operation is achieved by combining the motor-driven feeding plate.

Benefits of technology

It realizes automatic feeding of flux raw materials, reduces the hassle of manual transportation, improves operating efficiency, reduces labor costs, and meets environmental protection and energy-saving requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic feeding device for submerged-arc welding flux, which relates to the technical field of automatic feeding of submerged-arc welding flux and comprises a fixing frame and a support frame, a material collecting shell is fixed above the fixing frame and the support frame, a calcining furnace is fixed above the material collecting shell, a flash hole is arranged right below the calcining furnace, and the flash hole is communicated with the calcining furnace. A material supplementing hole is formed in the side face of the calcining furnace, a cavity is formed in the material collecting shell, a material stirring plate is arranged in the cavity through a pin shaft, a connecting shaft is arranged in the material stirring plate, and one end of the connecting shaft penetrates through the material collecting shell. According to the utility model, the design structure is reasonable, materials can be gradually blown upwards by adopting the fan pipe design that the first fan and the second fan are crossed and staggered up and down, and meanwhile, by utilizing the arc-shaped and inclined angle design of the flow guide block and the baffle block, the materials are conveyed into the calcining furnace again through the material supplementing hole in the baffle block for calcining; compared with a traditional mode that overflowing materials are manually transported to the upper end of the feeding tower through a trolley to be fed again, the feeding tower is extremely convenient, and transportation of the overflowing materials by workers can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic feeding of submerged arc welding flux, in particular to an automatic feeding device for submerged arc welding flux. Background Art

[0002] Sintered flux refers to a high-quality, efficient, energy-saving and environmentally friendly flux. It refers to the preparation of wet material flux, which is processed into the required particles and calcined at high temperature to form fine particles, that is, sintered flux. This flux is smokeless, odorless, arc-free and spatter-free during welding. The production process is environmentally friendly, has low energy consumption, and fully utilizes raw materials. It complies with national industrial development policies. Sintered flux is made by dry-mixing multiple mineral powder raw materials in a certain ratio and finally sintering.

[0003] The flux needs to be sintered in a calcining furnace during sintering. The raw materials of the flux are mostly in powder form, which becomes granular after sintering. Raw materials need to be continuously added during sintering. The sintering furnace usually has an overflow hole. If too much raw material is added, it will overflow. The overflowed raw materials need to be picked up by personnel using a trolley and transported to the raw material adding area for further addition. The back-and-forth transportation is troublesome and requires additional personnel to operate. For this reason, we provide a submerged arc flux automatic feeding device to solve the above problems. Utility Model Content

[0004] (1) Technical problems solved

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide an automatic feeding device for submerged arc welding flux.

[0006] (2) Technical solution

[0007] The cam is provided with a support frame and a supporting frame, and a material collecting shell is fixed above the supporting frame, and a calcining furnace is fixed above the material collecting shell, an overflow hole is provided just below the calcining furnace, and a feeding hole is provided on the side of the calcining furnace. A chamber is provided inside the material collecting shell, and a material stripping plate is provided inside the chamber through a pin shaft, a connecting shaft is provided in the material stripping plate, and one end of the connecting shaft passes through the material collecting shell. A first fan, a second fan and a motor are provided on the supporting frame, the output shaft of the motor is fixedly connected to the movable plate, and the upper end of the movable plate is movably connected to a linkage mechanism through a pin shaft, and the other end of the linkage mechanism is connected to the connecting shaft in the material stripping plate, a fan pipe is fixed on the surface of the first fan and the second fan, the second fan is located above the first fan, and the fan pipes of the first fan and the second fan are symmetrically cross-staggered and distributed up and down, and the fan pipes are sequentially passed through the chamber of the material collecting shell.

[0008] Furthermore, the linkage mechanism includes a connecting plate movably connected to the movable plate through a pin shaft, and two symmetrical adjustment plates are movably connected to the upper part of the connecting plate through a pin shaft, and the upper end of each adjustment plate is movably connected to a rotating plate through a pin shaft, and a connecting sleeve is fixed to the other end of the rotating plate, and the connecting sleeve is stuck on the surface of the connecting shaft.

[0009] Furthermore, a guide block is provided on the upper inner wall of the chamber, and a stopper is provided at the feeding hole opened on the side of the calcining furnace, and the stopper is inclined upward.

[0010] Furthermore, the material-diverting plates are symmetrically designed on both sides of the overflow hole, and rotate in opposite directions when driven by the motor through the movable plate and the linkage mechanism.

[0011] Furthermore, a feed pipe is provided at the front end of the calcining furnace, one end of the feed pipe is passed through the interior of the calcining furnace, and a discharge port of the feed pipe inside the calcining furnace is located at the rear side of the overflow hole.

[0012] (3) Beneficial effects:

[0013] Compared with the existing technology, the submerged arc welding flux automatic feeding device has the following beneficial effects:

[0014] 1. The utility model adopts a design of cross-staggered fan pipes of the first fan and the second fan, which can gradually blow the material upwards. At the same time, the arc and tilt angle design of the guide block and the stop block are utilized to send the material back to the calcining furnace for calcination through the feeding hole at the stop block. Compared with the traditional method of manually transporting the overflowed material to the upper end of the feeding tower by a trolley for re-feeding, it is extremely convenient and can also reduce the number of people transporting the overflowed material.

[0015] 2. The utility model drives the two material-diverting plates through the motor via the movable plate and the linkage mechanism to divert the overflowed materials to both sides, which can facilitate the first fan and the second fan to continue to transport the materials upward, and at the same time prevent the overflowed materials from accumulating at the bottom of the chamber. When there is no overflowed material, the first fan and the second fan can realize gas circulation flow, which is conducive to the addition of air. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a rear view of the calcining furnace in the present invention;

[0018] Figure 3 This is a schematic diagram of the internal structure of the material collection shell in the utility model;

[0019] Figure 4 This is an enlarged rear view of the motor and linkage mechanism in the utility model.

[0020] In the figure: 1. Fixed frame; 2. Support frame; 3. First fan; 4. Second fan; 5. Motor; 6. Movable plate; 7. Linkage mechanism; 701. Connecting plate; 702. Adjusting plate; 703. Pin shaft; 704. Rotating plate; 705. Connecting sleeve; 8. Material collecting shell; 9. Calcination furnace; 10. Feed pipe; 11. Overflow hole; 12. Feeding hole; 13. Stop block; 14. Chamber; 15. Fan pipe; 16. Guide block; 17. Material shifting plate; 18. Connecting shaft. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figure 1-4 As shown, the utility model provides a technical solution: an automatic feeding device for submerged arc welding flux, comprising a fixing frame 1, a support frame 2 fixed above the fixing frame 1, a material collecting shell 8 fixed on the fixing frame 1 and the support frame 2, a calcining furnace 9 for conveying materials is fixed above the material collecting shell 8, a feeding pipe 10 for feeding materials is provided at the front end of the calcining furnace 9, a feeding pipe 10 is provided in front of the calcining furnace 9, and an overflow hole 11 is provided just below the calcining furnace 9, feeding holes 12 are provided on both sides of the calcining furnace 9, a chamber 14 for collecting overflow materials is provided in the material collecting shell 8, and a material diverting plate 17 for diverting materials is provided on both sides of the bottom end of the chamber 14 through a pin shaft 703, and the material diverting plate 17 is located on both side positions just below the overflow hole 11, and is used to divert the material by using the material diverting plate 17 provided on the support frame 2. The motor 5 drives the material-diverting plate 17 to rotate through the movable plate 6 and the linkage mechanism 7, and then diverts the collected material overflowing from the bottom of the material collecting shell 8 to the side position, and then uses the first fan 3 provided on the support frame 2 to introduce airflow into the chamber 14 opened inside the material collecting shell 8 through the fan pipe 15 of the first fan 3. The airflow will move the material upward along the inner wall of the chamber 14 in the material collecting shell 8, and the second fan 4 will also use the above-mentioned method to continue to blow the material upward. After being blown up, the material is sent to the top of the material collecting shell 8 through the inclination angle formed between the guide block 16 inside the material collecting shell 8 and the stopper 13 fixed on the surface of the calcining furnace 9, and the material gathered at the top of the chamber 14 is replenished into the calcining furnace 9 through the feeding hole 12 through the inclination of the stopper 13.

[0023] like Figure 4As shown, the linkage mechanism 7 includes a connecting plate 701 movably connected to the movable plate 6 through a pin shaft 703, and two symmetrical adjustment plates 702 are movably connected to the upper side of the connecting plate 701 through a pin shaft 703, and the upper end of each adjustment plate 702 is movably connected to a rotating plate 704 through a pin shaft 703, and the other end of the rotating plate 704 is fixed with a connecting sleeve 705, and the connecting sleeve 705 is stuck on the surface of the connecting shaft 18, and the rotation of the motor 5 drives the two material-diverting plates 17 to rotate in the opposite direction, thereby realizing the material in the chamber 14 being diverted to both sides, and then realizing the automatic feeding operation by blowing the material.

[0024] When the above scheme is used, the material can be fed into the calcining furnace 9 through the feed pipe 10, and the excess material will leak out into the chamber 14 inside the material collection shell 8 through the overflow hole 11 at the bottom of the calcining furnace 9, and then the motor 5 drives the two material-diverting plates 17 through the movable plate 6 and the linkage mechanism 7 to divert the overflowed material to both sides, and the material is gradually blown upward by the fan pipes 15 that are cross-staggered between the first fan 3 and the second fan 4. At the same time, by utilizing the arc and inclination angle design of the guide block 16 and the stop block 13, the material is sent to the inside of the calcining furnace 9 again through the feeding hole 12 at the stop block 13 for calcination.

[0025] It should be noted that, in this document, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate positions or location relationships based on the positions or location relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can mean a fixed connection, a detachable connection, or an integral connection; "connected" can mean a mechanical connection or an electrical connection; "connected" can mean a direct connection, an indirect connection through an intermediate medium, or the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A submerged arc welding flux automatic feeding device, comprising a fixing frame (1) and a supporting frame (2), characterized in that: A material collecting shell (8) is fixed above the fixing frame (1) and the supporting frame (2), a calcining furnace (9) is fixed above the material collecting shell (8), an overflow hole (11) is provided just below the calcining furnace (9), and a feeding hole (12) is provided on the side of the calcining furnace (9), a chamber (14) is provided inside the material collecting shell (8), a material shifting plate (17) is provided inside the chamber (14) through a pin shaft (703), a connecting shaft (18) is provided in the material shifting plate (17), and one end of the connecting shaft (18) passes through the material collecting shell (8), and a first fan (3), a second fan (4) and a motor are provided on the supporting frame (2). (5), the output shaft of the motor (5) is fixedly connected to the movable plate (6), and the upper end of the movable plate (6) is movably connected to the linkage mechanism (7) through a pin shaft (703), and the other end of the linkage mechanism (7) is connected to the connecting shaft (18) in the material-diverting plate (17), and the surfaces of the first fan (3) and the second fan (4) are fixed with fan pipes (15), the second fan (4) is located above the first fan (3), and the fan pipes (15) of the first fan (3) and the fan pipes (15) of the second fan (4) are symmetrically cross-displaced and distributed up and down, and the fan pipes (15) are sequentially arranged in the chamber (14) of the material collection shell (8).

2. The automatic submerged arc welding flux feeding device according to claim 1, characterized in that: The linkage mechanism (7) comprises a connecting plate (701) movably connected to the movable plate (6) via a pin shaft (703); two symmetrical adjustment plates (702) are movably connected to the upper portion of the connecting plate (701) via the pin shaft (703); the upper end of each adjustment plate (702) is movably connected to a rotating plate (704) via the pin shaft (703); a connecting sleeve (705) is fixed to the other end of the rotating plate (704), and the connecting sleeve (705) is clamped on the surface of the connecting shaft (18).

3. The automatic submerged arc welding flux feeding device according to claim 1, characterized in that: A guide block (16) is provided on the inner wall above the chamber (14), and a stopper (13) is provided at the feeding hole (12) opened on the side of the calcining furnace (9), and the stopper (13) is inclined upward.

4. The automatic submerged arc welding flux feeding device according to claim 1, characterized in that: The material-diverting plates (17) are symmetrically designed on both sides of the overflow hole (11), and rotate in opposite directions when driven by the motor (5) via the movable plate (6) and the linkage mechanism (7).

5. The automatic submerged arc welding flux feeding device according to claim 1, characterized in that: A feed pipe (10) is provided at the front end of the calcining furnace (9), one end of the feed pipe (10) is passed through the interior of the calcining furnace (9), and a discharge port of the feed pipe (10) inside the calcining furnace (9) is located at the rear side of the overflow hole (11).