Carrier plate glass kiln chimney heat recycling device

By installing a heat recovery device composed of a snake-shaped heat exchange tube and a water storage tank on the outside of the kiln chimney, the problems of inconvenient installation of the cooling water coil and low heat utilization efficiency are solved, and the effective recovery of high-temperature flue gas heat and the extension of the life of the chimney are achieved.

CN223228800UActive Publication Date: 2025-08-15SICHUAN SHUWANG CHENSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422365966.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-15
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing plate-carrying glass kiln chimney cooling water coil is inconvenient to install and disassemble and has low heat utilization efficiency, resulting in waste of energy and shortened service life of the chimney.

Method used

A heat recovery device composed of a serpentine heat exchange tube and a water storage tank is used to cooperate with the outer wall of the kiln chimney through the serpentine heat exchange tube to form a complete heat exchange pipeline. The serpentine heat exchange tube is used to exchange heat with the cold water in the water storage tank, and the high-temperature flue gas heat is recovered and the cold water is heated.

Benefits of technology

It improves the service life and energy utilization rate of the chimney, reduces the difficulty of installation and maintenance, and realizes the effective utilization of high-temperature flue gas heat.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of support plate glass kilns, and discloses a support plate glass kiln chimney heat recycling device which comprises a kiln chimney and a water storage tank, a plurality of groups of first snakelike heat exchange pipes are uniformly arranged on the outer side wall of the kiln chimney, the side surfaces of the first snakelike heat exchange pipes are matched with the outer side wall of the kiln chimney, and a plurality of groups of second snakelike heat exchange pipes are uniformly arranged on the outer side wall of the kiln chimney. A second snakelike heat exchange pipe is arranged in the water storage tank, the top end of the first snakelike heat exchange pipe is connected with the top end of the second snakelike heat exchange pipe through a first water pipe, and the bottom end of the first snakelike heat exchange pipe is connected with the bottom end of the second snakelike heat exchange pipe through a second water pipe. The smoke pipe is convenient to disassemble and assemble, the working difficulty of installation and maintenance personnel is reduced, heat in high-temperature smoke can be utilized, the service life of the smoke pipe is effectively prolonged, and the utilization rate of energy is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate-carrying glass kilns, in particular to a heat recovery and utilization device for a chimney of a plate-carrying glass kiln. Background Art

[0002] During the processing of plate glass, the kiln heats the material to about 1400℃, and the temperature of the smoke in the smoke exhaust system is about 300℃. The long-term emission of high-temperature smoke causes the iron chimney to age, oxidize, and eventually break. Replacing the chimney requires shutting down the machine and production. Therefore, a Chinese utility model patent with patent number CN221254414U appeared. The patent discloses a cooling flue for connecting to a furnace head. The cooling flue includes a first flue, a second flue and a cooling water tray. The first flue is used to discharge smoke, and the second flue is sleeved on the outside of the first flue, and the end face between the first flue and the second flue is sealed. The cooling water coil is a normally open cooling water coil, which is wound around the first flue, and the second flue is abutted against the cooling water coil. The cooling water coil extends along the length direction of the first flue or the second flue.

[0003] There are at least the following problems in the above patent: first, the cooling water coil is wound around the first flue, which is troublesome to install and even more inconvenient to disassemble and maintain later; second, the heat absorbed by the cooling water pan cannot be effectively utilized, resulting in energy waste. Utility Model Content

[0004] In response to the deficiencies in the prior art, the utility model develops a heat recovery and utilization device for the chimney of a plate-carrying glass kiln furnace. The utility model is convenient for disassembly and assembly, reducing the difficulty of work for installation and maintenance personnel, and can utilize the heat in high-temperature flue gas, effectively extending the service life of the chimney and improving energy utilization.

[0005] The technical solution to the technical problem solved by the utility model is: a heat recovery and utilization device for a plate-carrying glass kiln chimney, comprising a kiln chimney and a water storage tank, wherein the outer side wall of the kiln chimney is evenly provided with a plurality of groups of first serpentine heat exchange tubes, the side surfaces of the first serpentine heat exchange tubes are matched with the outer side walls of the kiln chimney, a second serpentine heat exchange tube is provided in the water storage tank, the top end of the first serpentine heat exchange tube is connected to the top end of the second serpentine heat exchange tube through a first water pipe, and the bottom end of the first serpentine heat exchange tube is connected to the bottom end of the second serpentine heat exchange tube through a second water pipe.

[0006] As an optimization, the length of the arc where the first serpentine heat exchange tube is located is less than or equal to half the circumference of the kiln chimney, ensuring the convenience of disassembly and assembly of the first serpentine heat exchange tube.

[0007] As an optimization, the edges of two adjacent groups of first serpentine heat exchange tubes abut against each other, thereby ensuring the heat exchange area between the first serpentine heat exchange tubes and the kiln chimney and improving the heat exchange efficiency.

[0008] As an optimization, the top end of the first serpentine heat exchange tube is detachably connected to the first water pipe via a joint, and the bottom end of the first serpentine heat exchange tube is detachably connected to the second water pipe via a joint. This allows for easy disassembly and assembly of the first serpentine heat exchange tube, making it easy to replace it if damaged.

[0009] As an optimization, the first water pipe is equipped with an exhaust pipe, a valve at the top of which is installed. A water supply pipe is also installed on the exhaust pipe, which is also equipped with a valve. The second water pipe is equipped with a first pipeline pump. The exhaust pipe and valve allow gas to be discharged from the heat exchange pipeline; the water supply pipe allows fluid to be replenished in the heat exchange pipeline; and the first pipeline pump allows the heat exchange medium in the heat exchange pipeline to circulate, thereby performing heat exchange.

[0010] As an optimization, a water inlet pipe is provided at the top of the water tank, a water outlet pipe is provided at the bottom of the water tank, and a second pipeline pump is provided on the water outlet pipe. The water inlet pipe can be used to fill the water tank; the water outlet pipe and the second pipeline pump can be used to drain the water in the water tank for use.

[0011] As an optimization, the water tank is equipped with a liquid level sensor and a temperature sensor. The liquid level sensor can detect the water level in the water tank, so that water can be injected when the water level is low and stopped when the water level is high. The temperature sensor can detect the water temperature in the water tank.

[0012] As an optimization, a protective sleeve is provided on the outside of the first serpentine heat exchange tube. The protective sleeve includes several sets of mounting plates, with two adjacent sets of mounting plates connected to each other by bolts. The provision of the protective sleeve and mounting plates can protect the first serpentine heat exchange tube and facilitate disassembly and assembly.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By setting up a kiln chimney, the flue gas in the kiln can be discharged; by setting up a water tank, cold water can be stored to exchange heat with the kiln chimney, which can not only reduce the temperature of the kiln chimney and the high-temperature flue gas, but also recover heat to heat cold water for use by factory workers, thereby improving energy utilization efficiency; by setting up a first serpentine heat exchange tube, a first water pipe, a second water pipe and a second serpentine heat exchange tube, a complete heat exchange pipeline can be formed, the first serpentine heat exchange tube can exchange heat with the kiln chimney, and absorb the heat of the high-temperature flue gas, the second serpentine heat exchange tube can exchange heat with the cold water in the water tank, and heat the cold water in the water tank, and the side surface of the first serpentine heat exchange tube cooperates with the outer side wall of the kiln chimney, so the first serpentine heat exchange tube can be easily installed on the outer side wall of the kiln chimney, which is convenient for removing the first serpentine heat exchange tube from the outer side wall of the kiln chimney for replacement at a later time, and it is also convenient for inspecting and repairing the kiln chimney, reducing the difficulty of the work of installation and maintenance personnel. The utility model can be easily disassembled and assembled, reducing the difficulty of work for installation and maintenance personnel, and can also utilize the heat in the high-temperature flue gas, effectively prolonging the service life of the chimney and improving the utilization rate of energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0016] Figure 2 This is a schematic structural diagram of the first serpentine heat exchange tube in an embodiment of the present utility model.

[0017] In the figure: 1. Kiln chimney; 2. First serpentine heat exchange tube; 3. Water storage tank; 4. Second serpentine heat exchange tube; 5. First water pipe; 6. Second water pipe; 7. Exhaust pipe; 8. Exhaust valve; 9. Water supply pipe; 10. First pipeline pump; 11. Water inlet pipe; 12. Water outlet pipe; 13. Second pipeline pump; 14. Liquid level sensor; 15. Temperature sensor; 16. Protective sleeve. DETAILED DESCRIPTION

[0018] In order to clearly illustrate the technical features of this solution, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0019] Example 1

[0020] Figures 1 to 2 An embodiment of the present invention is as follows: Figures 1 to 2As shown, a heat recovery and utilization device for a plate-carrying glass kiln chimney includes a kiln chimney 1 and a water storage tank 3. The outer wall of the kiln chimney 1 is evenly provided with a plurality of groups of first serpentine heat exchange tubes 2. The side surfaces of the first serpentine heat exchange tubes 2 match the outer wall of the kiln chimney 1. A second serpentine heat exchange tube 4 is provided in the water storage tank 3. The top end of the first serpentine heat exchange tube 2 is connected to the top end of the second serpentine heat exchange tube 4 through a first water pipe 5, and the bottom end of the first serpentine heat exchange tube 2 is connected to the bottom end of the second serpentine heat exchange tube 4 through a second water pipe 6.

[0021] By setting up the kiln chimney 1, the flue gas in the kiln can be discharged; by setting up the water tank 3, cold water can be stored and heat exchanged with the kiln chimney 1, which can not only reduce the temperature of the kiln chimney 1 and the high-temperature flue gas, but also recover heat to heat cold water for use by the staff in the factory; by setting up the first serpentine heat exchange tube 2, the first water pipe 5, the second water pipe 6 and the second serpentine heat exchange tube 4, a complete heat exchange pipeline can be formed. The first serpentine heat exchange tube 2 can exchange heat with the kiln chimney 1 and absorb the heat of the high-temperature flue gas. The second serpentine heat exchange tube 4 can exchange heat with the cold water in the water tank 3 and heat the cold water in the water tank 3. The side surface of the first serpentine heat exchange tube 2 cooperates with the outer wall of the kiln chimney 1, so the first serpentine heat exchange tube 2 can be conveniently installed on the outer wall of the kiln chimney 1, and it is also convenient to remove and replace it from the outer wall of the kiln chimney 1, or to inspect and repair the kiln chimney 1.

[0022] like Figures 1 to 2 As shown, the length of the arc of the first serpentine heat exchange tube 2 is less than or equal to half the circumference of the furnace chimney 1. To ensure the convenience of disassembly and installation of the first serpentine heat exchange tube 2, the first serpentine heat exchange tube 2 can be installed from both sides of the furnace chimney 1, without having to insert it from the end of the furnace chimney 1.

[0023] like Figure 1 As shown, the edges of two adjacent groups of first serpentine heat exchange tubes 2 abut against each other, thereby ensuring the heat exchange area between the first serpentine heat exchange tubes 2 and the kiln chimney 1 and improving the heat exchange efficiency.

[0024] The top end of the first serpentine heat exchange tube 2 is detachably connected to the first water pipe 5 via a joint, and the bottom end of the first serpentine heat exchange tube 2 is detachably connected to the second water pipe 6 via a joint. This allows for easy disassembly and assembly of the first serpentine heat exchange tube 2, making it easy to replace it if damaged.

[0025] like Figure 1As shown, the first water pipe 5 is provided with an exhaust pipe 7, the top of which is provided with an exhaust valve 8. The exhaust pipe 7 is provided with a water supply pipe 9, which is provided with a valve. The second water pipe 6 is provided with a first pipeline pump 10. The exhaust pipe 7 and the exhaust valve 8 enable the gas in the heat exchange pipeline to be discharged; the water supply pipe 9 enables the heat exchange pipeline to be replenished with fluid; and the first pipeline pump 10 enables the heat exchange medium in the heat exchange pipeline to circulate, thereby performing heat exchange.

[0026] like Figure 1 As shown, a water inlet pipe 11 is provided at the top of the water storage tank 3, a water outlet pipe 12 is provided at the bottom of the water storage tank 3, a second pipeline pump 13 is provided on the water outlet pipe 12, and valves are provided on both the water inlet pipe 11 and the water outlet pipe 12. The water inlet pipe 11 can be used to fill the water storage tank 3 with water; the water outlet pipe 12 and the second pipeline pump 13 can be used to drain the water in the water storage tank 3 for use.

[0027] like Figure 1 As shown, the water tank 3 is provided with a liquid level sensor 14 and a temperature sensor 15. By providing the liquid level sensor 14, the water level in the water tank 3 can be detected, so that water can be injected when the water level is low and water injection can be stopped when the water level is high; by providing the temperature sensor 15, the water temperature in the water tank 3 can be detected.

[0028] like Figure 1 As shown, a protective sleeve 16 is provided on the outside of the first serpentine heat exchange tube 2. The protective sleeve 16 includes several sets of mounting plates, with two adjacent sets of mounting plates connected to each other by bolts. The provision of the protective sleeve 16 and mounting plates can protect the first serpentine heat exchange tube 2 and facilitate disassembly and assembly.

[0029] During installation, the staff can fit and fix the first serpentine heat exchange tube 2 to the kiln chimney 1 from both sides of the kiln chimney 1, and then connect the first serpentine heat exchange tube 2 with the first water pipe 5 and the second water pipe 6 through the joint, and finally install the installation piece to the outside of the first serpentine heat exchange tube 2, and connect the first serpentine heat exchange tube 2 to each other to form a protective sleeve 16 through bolts; during the heat exchange process, the high-temperature flue gas in the kiln chimney 1 is discharged from bottom to top, and the heat exchange medium in the heat exchange pipeline flows in from the top of the first serpentine heat exchange tube 2 and flows out from the bottom of the first serpentine heat exchange tube 2, which can maximize the absorption of the heat of the high-temperature flue gas in the kiln chimney 1; after absorbing the heat of the high-temperature flue gas, the heat exchange medium flows in from the bottom end of the second serpentine heat exchange tube 4 and flows out from the top end of the second serpentine heat exchange tube 4, which can maximize the absorption of the heat of the high-temperature flue gas The heat is exchanged with the cold water in the water storage tank 3 at a high degree. In actual use, the water storage tank 3 can be provided with multiple groups to ensure continuous heat exchange with the kiln chimney 1, and valves are provided at the connection between the second serpentine heat exchange tube 4 and the first water pipe 5 and the second water pipe 6. When the temperature sensor 15 detects that the water temperature in the water storage tank 3 has risen to a certain temperature, the valve on the second serpentine heat exchange tube 4 of the water storage tank 3 can be closed, and the valve on the second serpentine heat exchange tube 4 of another group of water storage tanks 3 can be opened to continue heat exchange with the kiln chimney 1. The factory staff can use the hot water in the heated water storage tank 3. When the liquid level sensor 14 detects that the water level in the water storage tank 3 has dropped to the lowest water level, the valve on the water inlet pipe 11 of the water storage tank 3 can be opened to fill the water storage tank 3 with water and wait for heat exchange to rise. The utility model is convenient for disassembly and assembly, reducing the difficulty of installation and maintenance personnel, and can also utilize the heat in the high-temperature flue gas, effectively extending the service life of the chimney and improving energy utilization.

[0030] The descriptions of the orientation or relative position relationship of the structure in the present invention, such as the orientation or relative position relationship indicated by "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., are based on the orientation or position relationship shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the structure referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

Claims

1. A heat recovery and utilization device for a plate-carrying glass furnace chimney, comprising a furnace chimney (1), characterized in that: The invention also includes a water storage tank (3), a plurality of first serpentine heat exchange tubes (2) are evenly arranged on the outer wall of the kiln chimney (1), the side of the first serpentine heat exchange tube (2) matches the outer wall of the kiln chimney (1), a second serpentine heat exchange tube (4) is arranged in the water storage tank (3), the top end of the first serpentine heat exchange tube (2) is connected to the top end of the second serpentine heat exchange tube (4) through a first water pipe (5), and the bottom end of the first serpentine heat exchange tube (2) is connected to the bottom end of the second serpentine heat exchange tube (4) through a second water pipe (6).

2. The heat recovery and utilization device for the chimney of a plate-carrying glass furnace according to claim 1 is characterized in that: The length of the circular arc where the first serpentine heat exchange tube (2) is located is less than or equal to half the circumference of the kiln chimney (1).

3. The heat recovery and utilization device for the chimney of a plate-carrying glass furnace according to claim 2 is characterized in that: The edges of two adjacent groups of first serpentine heat exchange tubes (2) abut against each other.

4. The heat recovery and utilization device for the chimney of a plate-carrying glass furnace according to claim 3 is characterized in that: The top end of the first serpentine heat exchange tube (2) is detachably connected to the first water pipe (5) via a joint, and the bottom end of the first serpentine heat exchange tube (2) is detachably connected to the second water pipe (6) via a joint.

5. The heat recovery and utilization device for the chimney of a plate-carrying glass furnace according to claim 4 is characterized in that: An exhaust pipe (7) is provided on the first water pipe (5), an exhaust valve (8) is provided on the top of the exhaust pipe (7), a water supply pipe (9) is provided on the exhaust pipe (7), a valve is provided on the water supply pipe (9), and a first pipeline pump (10) is provided on the second water pipe (6).

6. The heat recovery and utilization device for the chimney of a plate-carrying glass furnace according to claim 1 is characterized in that: A water inlet pipe (11) is provided at the top of the water storage tank (3), a water outlet pipe (12) is provided at the bottom of the water storage tank (3), and a second pipeline pump (13) is provided on the water outlet pipe (12).

7. The heat recovery and utilization device for the chimney of a plate-carrying glass furnace according to claim 6 is characterized in that: The water storage tank (3) is provided with a liquid level sensor (14) and a temperature sensor (15).

8. The heat recovery and utilization device for the chimney of a plate-carrying glass furnace according to any one of claims 1 to 7, characterized in that: A protective sleeve (16) is provided on the outside of the first serpentine heat exchange tube (2). The protective sleeve (16) includes a plurality of groups of mounting plates, and two adjacent groups of mounting plates are connected to each other by bolts.

Citation Information

Patent Citations

  • Cooling flue, furnace end and carrier plate glass kiln

    CN221254414U