Fabric color difference detection device

Through the design of the self-cleaning detection mechanism and the fabric leveling mechanism, the problem of debris adhesion in the fabric color difference detection device is solved, automatic cleaning and static electricity removal are achieved, and detection accuracy and efficiency are improved.

CN223229471UActive Publication Date: 2025-08-15HUNAN JIAHUI TECH CO LTD

Patent Information

Application Number
CN202421726177.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-08-15
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the existing fabric color difference detection device, debris are prone to escape during the fabric movement and adhere to the color difference detection camera, resulting in poor detection effect and frequent manual cleaning, which consumes a lot of manpower.

Method used

A self-cleaning detection mechanism is designed to absorb external air using an ion fan and transport it to a hollow tube through a hose, spray it to the bottom of the transparent plate to blow away debris, and output charge-containing airflow neutralizes static electricity, and combine it with a fabric flattening mechanism to ensure the fabric is flat.

Benefits of technology

It effectively avoids the impact of debris adhesion on the detection effect, reduces the frequency of manual cleaning, realizes automatic self-cleaning and static removal functions, and improves detection accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223229471U_ABST
    Figure CN223229471U_ABST
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Abstract

The utility model relates to the technical field of fabric color difference detection, and discloses a fabric color difference detection device which comprises a fabric conveying belt and a color difference detection camera, a self-cleaning detection mechanism is arranged at the top of the fabric conveying belt, a fabric flattening mechanism is arranged at the top of the fabric conveying belt, the self-cleaning detection mechanism comprises a supporting frame, and the supporting frame is arranged on the fabric conveying belt. The supporting frame is fixedly installed on the top of the fabric conveying belt, a supporting sleeve is fixedly installed on the front face of the supporting frame, and a detection cylinder is fixedly installed on the inner wall of the supporting sleeve. Through the design of the ion fan, external air can be absorbed and then is conveyed into the inner cavity of the hollow pipe through the soft air pipe, and then the air is sprayed to the bottom of the transparent plate from the spray head to blow away chippings attached to the bottom of the transparent plate, so that the fabric color difference detection effect of the color difference detection camera is guaranteed; and meanwhile, the problem that the bottom of the transparent plate needs to be manually and frequently cleaned is solved, and manpower consumption is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric color difference detection, and specifically to a fabric color difference detection device. Background Art

[0002] Currently, most factories use color chart comparison and manual visual inspection to detect fabric color differences. This method is susceptible to multiple factors, such as vision, lighting, and fatigue, resulting in poor color difference detection accuracy. To improve color difference detection accuracy, fabric color difference detection devices have been developed. These use industrial cameras to capture fabric images, which are then analyzed by a backend system to determine whether they meet standards.

[0003] A Chinese patent discloses a fabric color difference detection device with publication number CN217605125U. The technical solution disclosed in the patent document is as follows: it includes a main frame, which is symmetrically provided with two groups of main frames. A cloth guiding mechanism is installed between the two groups of main frames, and side mounting plates are vertically fixed above the two groups of main frames. A linear guide rail is provided on the inner side of the side mounting plate along the height direction. The linear guide rail has a matching slider, and the slider is connected to an anti-rollover mechanism.

[0004] In order to solve the problem that the cloth is easy to flip up and affect the detection effect, the existing technology adopts the method of setting an anti-rollover mechanism to deal with it. However, the color difference detection camera cannot be self-cleaned. Debris is very easy to escape during the movement of the cloth, and the debris is very easy to adhere to the shooting end of the color difference detection camera, thereby affecting the detection effect. In the intervals between detections, the operator needs to frequently clean the shooting end of the camera, which consumes a lot of manpower. Utility Model Content

[0005] The purpose of the utility model is to provide a device for detecting color difference of fabrics, so as to solve the problem in the prior art that frequent cleaning of the shooting end of the camera leads to high manpower consumption.

[0006] The utility model provides the following technical solution: a device for detecting color difference of fabrics, comprising a fabric conveyor belt and a color difference detection camera, wherein a self-cleaning detection mechanism is provided on the top of the fabric conveyor belt, and a fabric flattening mechanism is provided on the top of the fabric conveyor belt.

[0007] The self-cleaning detection mechanism includes a support frame, which is fixedly installed on the top of the fabric conveyor belt, a support sleeve is fixedly installed on the front of the support frame, a detection cylinder is fixedly installed on the inner wall of the support sleeve, a hollow cylinder is fixedly installed on the back of the detection cylinder, an ion blower is fixedly connected to the middle of the hollow cylinder, an air filter is detachably connected to the top of the hollow cylinder, a soft air pipe is fixedly connected to the bottom of the hollow cylinder, support arms are fixedly installed on both sides of the detection cylinder, a hollow tube is fixedly installed on one end of the support arm away from the detection cylinder, an end of the soft air pipe away from the hollow cylinder is fixedly connected to the back of the hollow tube, and a nozzle is fixedly connected to the outer wall of the hollow tube.

[0008] As a preferred embodiment of the above technical solution, a transparent plate is fixedly mounted on the bottom of the detection cylinder, a movable cover is movably inserted on the top of the detection cylinder, and through holes are provided on the bottom of the transparent plate and the side of the detection cylinder.

[0009] As a preferred embodiment of the above technical solution, a copper heat exchange tube is fixedly connected to the top of the transparent plate, and one end of the copper heat exchange tube away from the transparent plate is fixedly connected to the side of the inner wall of the detection tube.

[0010] As a preferred embodiment of the above technical solution, an inner support frame is fixedly mounted on the inner wall of the detection cylinder, the color difference detection camera is fixedly mounted on the inner wall of the inner support frame, and a fill light is fixedly mounted on the inner wall of the inner support frame.

[0011] As a preferred embodiment of the above technical solution, the fabric flattening mechanism includes a track seat, which is fixedly installed on the top of the fabric conveyor belt, and a sliding seat is slidably connected to the inner wall of the track seat.

[0012] As a preferred embodiment of the above technical solution, a connecting rod is fixedly installed on the top of the sliding seat, an electromagnet is fixedly installed on one end of the connecting rod away from the sliding seat, and the back of the electromagnet is movably connected to the front of the track seat.

[0013] As a preferred embodiment of the above technical solution, a fixed clip is fixedly installed on the back of the sliding seat, a limiting column is fixedly installed on the top of the fixed clip, and a receiving block is fixedly installed on the top of the limiting column.

[0014] As a preferred embodiment of the above technical solution, the bottom of the supporting block is fixedly connected to an elastic part, the bottom of the elastic part is fixedly connected to a movable clip, the inner wall of the movable clip is slidably connected to the outer wall of the limiting column, and the bottom of the movable clip is movably connected to the top of the fixed clip.

[0015] As a preferred embodiment of the above technical solution, a first handle is welded to the top of the movable clip, and a second handle is welded to the top of the sliding seat.

[0016] As a preferred embodiment of the above technical solution, a support rod is fixedly installed on the top of the fabric conveyor belt, and a strip lighting lamp is fixedly installed on one end of the support rod away from the fabric conveyor belt.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model can absorb external air through the design of the ion fan, and then transport it to the inner cavity of the hollow tube through the soft air tube. The air is then sprayed from the nozzle to the bottom of the transparent plate, blowing away the debris attached to the bottom of the transparent plate, ensuring the effect of the color difference detection camera on the color difference detection of the fabric, and at the same time avoiding the problem of frequent manual cleaning of the bottom of the transparent plate, reducing manpower consumption, and the ion fan can output an airflow with charge to neutralize the charge on the transparent plate, realize the function of static electricity removal, and avoid the problem that debris is easily adsorbed on the transparent plate by static electricity. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the back structure of the detection tube of the utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the detection tube of the utility model;

[0022] Figure 4 for Figure 1 A magnified view of structure A in FIG;

[0023] Figure 5 This is a schematic diagram of the connection structure of the fixed clip and the movable clip of the utility model;

[0024] Figure 6 This is a schematic diagram of the bottom structure of the inner support frame of the present invention.

[0025] In the figure: 1. Fabric conveyor belt; 11. Color difference detection camera; 2. Support rod; 3. Strip light; 4. Self-cleaning detection mechanism; 41. Support frame; 42. Support sleeve; 43. Detection cylinder; 431. Hollow cylinder; 432. Ion blower; 433. Air filter; 434. Soft air tube; 435. Support arm; 436. Hollow tube; 437. Nozzle; 44. Movable cover; 45. Inner support frame; 451. Fill light; 452. Through hole; 453. Copper heat exchange tube; 46. Transparent plate; 5. Fabric flattening mechanism; 51. Track seat; 52. Sliding seat; 53. Connecting rod; 54. Electromagnet; 55. Fixed clip; 56. Limit column; 57. Receiver block; 58. Elastic member; 59. Movable clip. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0027] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: a device for detecting color difference of fabrics, comprising a fabric conveyor belt 1 and a color difference detection camera 11, a self-cleaning detection mechanism 4 is provided on the top of the fabric conveyor belt 1, a fabric flattening mechanism 5 is provided on the top of the fabric conveyor belt 1, the self-cleaning detection mechanism 4 comprises a support frame 41, the support frame 41 is fixedly installed on the top of the fabric conveyor belt 1, a support sleeve 42 is fixedly installed on the front of the support frame 41, a detection cylinder 43 is fixedly installed on the inner wall of the support sleeve 42, a hollow cylinder 431 is fixedly installed on the back of the detection cylinder 43, an ion fan 432 is fixedly connected to the middle of the hollow cylinder 431, an air filter 433 is detachably connected to the top of the hollow cylinder 431, a soft air pipe 434 is fixedly connected to the bottom of the hollow cylinder 431, support arms 435 are fixedly installed on both sides of the detection cylinder 43, and the support arm 435 is fixed at one end away from the detection cylinder 43 A hollow tube 436 is installed, and the end of the soft air tube 434 away from the hollow cylinder 431 is fixedly connected to the back of the hollow tube 436. A nozzle 437 is fixedly connected to the outer wall of the hollow tube 436. The nozzle 437 is connected to the inclined surface of the hollow tube 436 and is aimed at the bottom of the transparent plate 46. The ion fan 432 is controlled to absorb external air, and then transported to the inner cavity of the hollow tube 436 through the soft air tube 434. The air is then ejected from the nozzle 437 to the bottom of the transparent plate 46, blowing away the debris attached to the bottom of the transparent plate 46 to ensure the effect of the color difference detection camera 11 on the color difference detection of the fabric. The ion fan 432 can output an airflow with an electric charge to neutralize the charge on the transparent plate 46, realize the function of removing static electricity, and avoid the problem that debris is easily adsorbed on the transparent plate 46 by static electricity. The air filter 433 can filter the air absorbed by the ion fan 432.

[0028] As an implementation method in this embodiment, Figure 2 、 Figure 3 、 Figure 6As shown, a transparent plate 46 is fixedly installed at the bottom of the detection cylinder 43, and a movable cover plate 44 is movably inserted at the top of the detection cylinder 43. Through holes 452 are opened at the bottom of the transparent plate 46 and the side of the detection cylinder 43. A copper heat exchange tube 453 is fixedly connected to the top of the transparent plate 46. The end of the copper heat exchange tube 453 away from the transparent plate 46 is fixedly connected to the side of the inner wall of the detection cylinder 43. An inner support frame 45 is fixedly installed on the inner wall of the detection cylinder 43, and a color difference detection phase is fixedly installed on the inner wall of the inner support frame 45. Machine 11, a fill light 451 is fixedly installed on the inner wall of the inner support frame 45. Through the opening of the through hole 452, part of the air output from the nozzle 437 can flow through the inner cavity of the copper heat exchange tube 453. The air will exchange heat with the air in the inner cavity of the detection cylinder 43 through the copper heat exchange tube 453, realizing the function of heat dissipation protection of the color difference detection camera 11. The operation of the fill light 451 can be controlled to fill in the light of the shooting picture of the color difference detection camera 11, thereby improving the effect of color difference detection.

[0029] As an implementation method in this embodiment, Figure 1 、 Figure 4 、 Figure 5 As shown, the fabric flattening mechanism 5 includes a track seat 51, which is fixedly mounted on the top of the fabric conveyor belt 1, and a sliding seat 52 is slidably connected to the inner wall of the track seat 51, and a connecting rod 53 is fixedly mounted on the top of the sliding seat 52, and an electromagnet 54 is fixedly mounted on the end of the connecting rod 53 away from the sliding seat 52. The back of the electromagnet 54 is movably connected to the front of the track seat 51, and a fixed clip 55 is fixedly mounted on the back of the sliding seat 52. A limiting column 56 is fixedly mounted on the top of the fixed clip 55, and a receiving block 57 is fixedly mounted on the top of the limiting column 56. The bottom of the receiving block 57 is fixedly connected to an elastic member 58, and the bottom of the elastic member 58 is fixedly connected to a movable clip 59. The inner wall of the movable clip 59 is slidably connected to the outer wall of the limiting column 56, and the bottom of the movable clip 59 is movably connected to the top of the fixed clip 55. A handle is welded on the top of the movable clip 59. , a second handle is welded on the top of the sliding seat 52, and a support rod 2 is fixedly installed on the top of the fabric conveyor belt 1. A strip lighting lamp 3 is fixedly installed on the end of the support rod 2 away from the fabric conveyor belt 1. Pull up the movable card strip 59 from the handle, and then place the fabric on the top of the fixed card strip 55. Release the handle one, and the fabric can be fixed between the fixed card strip 55 and the movable card strip 59 through the reset elastic force of the elastic member 58. Then, pull the two sliding seats 52 in opposite directions from the handle two to make the fabric fully unfold and avoid the problem of wrinkles on the fabric that will affect the color difference detection effect. After the sliding seat 52 slides into place, the electromagnet 54 is controlled to generate magnetic force and magnetically attracted to the outer wall of the track seat 51, so as to realize the function of temporarily fixing the sliding seat 52, which is convenient for the operator to use and control the strip lighting lamp 3 to fill in the detection environment.

[0030] Working principle: When in use, first pull up the movable card strip 59 from one handle, then place the fabric on the top of the fixed card strip 55, then release the first handle to fix the fabric between the fixed card strip 55 and the movable card strip 59, then pull the two sliding seats 52 in opposite directions from the second handle. After the sliding seat 52 slides into place, control the electromagnet 54 to energize the sliding seat 52 to temporarily fix the sliding seat 52, so that the fabric is fully unfolded, and then control the color difference detection camera 11 to work, so as to detect the color difference of the fabric. During the operation of the color difference detection camera 11, the ion fan 432 is controlled to work to absorb external air, and the air is then sprayed from the nozzle 437 to the bottom of the transparent plate 46 to blow away the debris attached to the bottom of the transparent plate 46.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. A device for detecting color difference of fabrics, comprising a fabric conveyor belt (1) and a color difference detection camera (11), characterized in that: A self-cleaning detection mechanism (4) is provided on the top of the fabric conveyor belt (1), and a fabric flattening mechanism (5) is provided on the top of the fabric conveyor belt (1); The self-cleaning detection mechanism (4) comprises a support frame (41), the support frame (41) is fixedly mounted on the top of the fabric conveyor belt (1), a support sleeve (42) is fixedly mounted on the front of the support frame (41), a detection cylinder (43) is fixedly mounted on the inner wall of the support sleeve (42), a hollow cylinder (431) is fixedly mounted on the back of the detection cylinder (43), an ion blower (432) is fixedly connected to the middle of the hollow cylinder (431), and the top of the hollow cylinder (431) is detachable. An air filter (433) is connected, a soft air pipe (434) is fixedly connected to the bottom of the hollow cylinder (431), support arms (435) are fixedly installed on both sides of the detection cylinder (43), a hollow tube (436) is fixedly installed on one end of the support arm (435) away from the detection cylinder (43), an end of the soft air pipe (434) away from the hollow cylinder (431) is fixedly connected to the back of the hollow tube (436), and a nozzle (437) is fixedly connected to the outer wall of the hollow tube (436).

2. The device for detecting color difference of fabrics according to claim 1, wherein: A transparent plate (46) is fixedly mounted on the bottom of the detection cylinder (43), a movable cover plate (44) is movably plugged into the top of the detection cylinder (43), and through holes (452) are provided on the bottom of the transparent plate (46) and the side of the detection cylinder (43).

3. The device for detecting color difference of fabric according to claim 2, characterized in that: A copper heat exchange tube (453) is fixedly connected to the top of the transparent plate (46), and one end of the copper heat exchange tube (453) away from the transparent plate (46) is fixedly connected to the side of the inner wall of the detection cylinder (43).

4. The device for detecting color difference of fabric according to claim 1, wherein: An inner support frame (45) is fixedly mounted on the inner wall of the detection cylinder (43), the color difference detection camera (11) is fixedly mounted on the inner wall of the inner support frame (45), and a fill light (451) is fixedly mounted on the inner wall of the inner support frame (45).

5. The device for detecting color difference of fabric according to claim 1, characterized in that: The fabric flattening mechanism (5) comprises a track seat (51), the track seat (51) is fixedly mounted on the top of the fabric conveyor belt (1), and a sliding seat (52) is slidably connected to the inner wall of the track seat (51).

6. The device for detecting color difference of fabrics according to claim 5, characterized in that: A connecting rod (53) is fixedly mounted on the top of the sliding seat (52), and an electromagnet (54) is fixedly mounted on one end of the connecting rod (53) away from the sliding seat (52), and the back of the electromagnet (54) is movably connected to the front of the track seat (51).

7. The device for detecting color difference of fabric according to claim 6, characterized in that: A fixed clamping strip (55) is fixedly mounted on the back of the sliding seat (52), a limiting column (56) is fixedly mounted on the top of the fixed clamping strip (55), and a receiving block (57) is fixedly mounted on the top of the limiting column (56).

8. The device for detecting color difference of fabrics according to claim 7, characterized in that: The bottom of the receiving block (57) is fixedly connected to an elastic member (58), the bottom of the elastic member (58) is fixedly connected to a movable clip (59), the inner wall of the movable clip (59) is slidably connected to the outer wall of the limiting column (56), and the bottom of the movable clip (59) is movably connected to the top of the fixed clip (55).

9. The device for detecting color difference of fabrics according to claim 8, characterized in that: A first handle is welded to the top of the movable clamping strip (59), and a second handle is welded to the top of the sliding seat (52).

10. The fabric color difference detection device according to claim 1, characterized in that: A support rod (2) is fixedly mounted on the top of the fabric conveyor belt (1), and a strip lighting lamp (3) is fixedly mounted on one end of the support rod (2) away from the fabric conveyor belt (1).

Citation Information

Patent Citations

  • Fabric color difference detection device

    CN217605125U

Cited By

  • Color difference visual detection device and method for wet steaming low-salt dyeing processing of polyester-viscose fabric

    CN121577548A