Turner for detecting surface defects of transmission suspension bracket beam assembly
By designing a limit slot and limit block fixed transmission suspension bracket beam assembly, combined with a servo motor and electric push rod to achieve stable flip, the problems of component displacement and drop during the detection process in the prior art are solved, and the detection efficiency and practicality are improved.
Patent Information
- Application Number
- CN202422414831.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing flip-flop for surface defect detection of existing transmission suspension bracket beam assembly can easily cause component displacement or accidental drop during the flip process, affecting the detection efficiency and being average in practicality.
A flip device including a rotating assembly, a flip assembly and a detection assembly is designed to fix the transmission suspension bracket beam assembly through a limit slot and a limit block, combine a servo motor and an electric push rod to achieve stable flip, and use an industrial camera to perform all-round inspection.
It effectively avoids displacement and drop of the transmission suspension bracket beam assembly during the flip process, improves the stability and efficiency of detection, and enhances practicality.
Smart Images

Figure CN223229504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bracket surface defect detection, in particular to a flipper for detecting surface defects of a transmission suspension bracket beam assembly. Background Art
[0002] The transmission mount bracket beam assembly is a crucial component in the automotive transmission system. It primarily supports and secures the transmission, providing shock absorption and vibration isolation. Post-production surface inspection of the transmission mount bracket beam assembly is essential to promptly identify potential defects such as cracks, wear, and rust, preventing them from expanding during driving and impacting the transmission's stability and safety.
[0003] The existing flipper for detecting surface defects of the transmission suspension bracket beam assembly still has the following problems. The existing device generally flips the transmission suspension bracket beam assembly to perform defect detection on its surface. Referring to a sheet metal surface detection platform disclosed in the patent application with reference to publication number CN219891111U, the sheet metal surface detection platform, the flipping device rotates the sheet metal so that the detection surfaces around the sheet metal are all photographed and detected by the industrial camera, and then the sheet metal is flipped by the flipping device so that the top detection surface of the sheet metal is flipped in front of the industrial camera, and the industrial camera photographs and detects it, and the sheet metal is rotated again by the flipping device so that the bottom detection surface of the sheet metal is photographed and detected, thereby realizing all-round detection of the sheet metal.
[0004] However, when the above-mentioned technology is used to detect the transmission suspension bracket beam assembly, the transmission suspension bracket beam assembly is turned over by adjusting the angle of the placement plate to detect defects on its surface. The existing device does not have a component for limiting the transmission suspension bracket beam assembly, and the surface morphology of the transmission suspension bracket beam assembly is complex and irregular. If these factors are not properly limited and fixed during the flipping process, it is very easy to cause the displacement of components or even accidental falling, affecting the detection efficiency and the practicality is general. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a flipper for detecting surface defects of a transmission suspension bracket beam assembly, which solves the problem that the existing flipper for detecting surface defects of a transmission suspension bracket beam assembly may cause displacement or even accidental falling of components during the flipping process, affecting detection efficiency and having general practicality.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a turning device for detecting surface defects of a transmission suspension bracket beam assembly, comprising a work table, the top surface of which is provided with a surface detection mechanism for detecting whether the surface of the transmission suspension bracket beam assembly has defects, the surface detection mechanism comprising:
[0007] A rotating assembly, disposed on the top surface of the work table, is used to rotate the transmission suspension bracket beam assembly to detect whether there are defects on its edges, the rotating assembly including a bottom frame fixedly mounted on the top surface of the work table;
[0008] A flip assembly is provided on the top surface of the work table for flipping the transmission suspension bracket beam assembly, the flip assembly comprising a mounting frame movably mounted on the outside of the bottom frame, limit slots are provided on both the left and right sides of the bottom surface of the mounting frame, limit blocks are slidably mounted inside the limit slots, the rear ends of the left and right sides of the bottom frame are movably hinged with connecting plates, the front ends of the left and right sides of the bottom frame are movably hinged with electric push rods, and a limit assembly is provided on the inner side of the mounting frame for fixing the position of the transmission suspension bracket beam assembly;
[0009] The detection component is set on the top surface of the work table and is used to take pictures and detect the transmission suspension bracket beam assembly.
[0010] Preferably, the front end of the connecting plate is movably hinged to the bottom surface of the limit block, the output end of the electric push rod is movably hinged to the front end of the bottom surface of the connecting plate, and the rear side of the bottom surface of the mounting frame is movably hinged to the top surface of the rear side of the bottom frame.
[0011] Preferably, the limiting assembly includes a movable seat movably installed on the rear side of the inner cavity of the mounting frame, a movable frame movably installed on the front side of the inner cavity of the mounting frame, a second cylinder fixedly installed on the rear side of the inner cavity of the movable frame, a splint movably installed on the rear side of the movable frame, a servo motor fixedly installed on the front side of the mounting frame, the output end of the servo motor movably passes through the front side of the mounting frame and is fixedly installed on the front side of the movable frame, and the output end of the second cylinder movably passes through the inner side of the movable frame and is fixedly installed on the front side of the splint.
[0012] Preferably, the rotating assembly also includes a first cylinder fixedly mounted on the bottom surface of the work table, a placement box is movably mounted inside the bottom frame, a movable disk is movably mounted on the top surface of the placement box, and a driving motor is fixedly mounted on the bottom surface of the inner cavity of the placement box.
[0013] Preferably, the output end of the first cylinder movably passes through the bottom surface of the work table and is fixedly installed on the bottom surface of the placement box, and the output end of the drive motor movably passes through the interior of the placement box and is fixedly installed on the bottom surface of the movable plate.
[0014] Preferably, the detection component includes a mounting base fixedly mounted on the rear side of the top surface of the work table, and an industrial camera is fixedly mounted on the top surface of the mounting base.
[0015] Beneficial effects
[0016] The utility model provides a flipper for detecting surface defects of a transmission suspension bracket beam assembly. Compared with the prior art, it has the following advantages:
[0017] (1) The transmission suspension bracket beam assembly surface defect detection flipper is convenient for driving the transmission suspension bracket beam assembly to flip for detection through the provided installation frame and connecting plate. When in use, the rotating component is started to drive the transmission suspension bracket beam assembly to be located inside the installation frame, and then the transmission suspension bracket beam assembly is fixed by the limiting component, and then the electric push rod is started to drive the connecting plate to lift up, and then the connecting plate will drive the limiting block to push the installation frame through the limiting groove to make it stand up, and then the installation frame will drive the transmission suspension bracket beam assembly to stand up, and then the servo motor can be started to drive the transmission suspension bracket beam assembly to rotate and flip for easy detection, thereby avoiding displacement during the flipping of the transmission suspension bracket beam assembly, which may cause accidental falling and affect the detection efficiency, and has good practicality.
[0018] (2) The transmission suspension bracket beam assembly surface defect detection flipper is convenient for driving the transmission suspension bracket beam assembly to rotate by means of the movable disk and the drive motor. When in use, the transmission suspension bracket beam assembly is placed on the top surface of the movable disk, and then the drive motor is started to drive the movable disk to rotate and drive the transmission suspension bracket beam assembly to rotate. At this time, the industrial camera will take pictures of the edge of the transmission suspension bracket beam assembly for detection, which is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional appearance of the utility model;
[0020] Figure 2 This is a side view schematic diagram of the sectional three-dimensional appearance of the present invention;
[0021] Figure 3 This is a front sectional three-dimensional appearance schematic diagram of the present invention;
[0022] Figure 4 For the utility model Figure 3 A in the middle is an enlarged schematic diagram of the appearance.
[0023] In the figure: 1-work table, 2-surface detection mechanism, 21-rotation component, 211-bottom frame, 212-movable disk, 213-drive motor, 214-first cylinder, 215-placement box, 22-flip component, 221-mounting frame, 222-movable seat, 223-clamping plate, 224-second cylinder, 225-movable frame, 226-servo motor, 227-limiting groove, 228-limiting block, 229-connecting plate, 2210-electric push rod, 23-detection component, 231-mounting seat, 232-industrial camera. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See Figures 1-4 , this utility model provides two technical solutions:
[0026] First embodiment: A turning device for detecting surface defects of a transmission suspension support beam assembly, comprising a work table 1, a top surface of which is provided with a surface detection mechanism 2 for detecting whether the surface of the transmission suspension support beam assembly has defects, the surface detection mechanism 2 comprising:
[0027] A rotating assembly 21 is provided on the top surface of the work table 1 and is used to drive the transmission suspension bracket beam assembly to rotate to detect whether there are defects on its edges. The rotating assembly 21 includes a bottom frame 211 fixedly mounted on the top surface of the work table 1;
[0028] A flip assembly 22 is provided on the top surface of the work table 1 for flipping the transmission suspension support beam assembly. The flip assembly 22 includes a mounting frame 221 movably mounted on the outside of the bottom frame 211. Limiting grooves 227 are provided on both the left and right sides of the bottom surface of the mounting frame 221. Limiting blocks 228 are slidably installed inside the limiting grooves 227. The rear ends of the left and right sides of the bottom frame 211 are movably hinged with connecting plates 229, and the connecting plates 229 are installed at an angle. The front ends of the left and right sides of the bottom frame 211 are movably hinged with electric push rods 2210. A limiting assembly is provided on the inner side of the mounting frame 221 for fixing the position of the transmission suspension support beam assembly.
[0029] The detection component 23 is arranged on the top surface of the work table 1 and is used to take pictures and detect the transmission suspension bracket beam assembly. The front end of the connecting plate 229 is movably hinged to the bottom surface of the limit block 228. The output end of the electric push rod 2210 is movably hinged to the front end of the bottom surface of the connecting plate 229, and starting the electric push rod 2210 can drive the connecting plate 229 to move. Then the connecting plate 229 will drive the limit block 228 to push the installation frame 221 to stand up through the limit groove 227. The rear side of the bottom surface of the installation frame 221 is movably hinged to the top surface of the rear side of the bottom frame 211. The limiting component includes a movable seat 222 movably installed on the rear side of the inner cavity of the installation frame 221, and a movable frame 225 is movably installed on the front side of the inner cavity of the installation frame 221. The movable frame 22 A second cylinder 224 is fixedly mounted on the rear side of the inner cavity. A clamping plate 223 is movably mounted on the rear side of the movable frame 225, and anti-slip grooves are provided on the rear side of the clamping plate 223. A servo motor 226 is fixedly mounted on the front side of the mounting frame 221. The output end of the servo motor 226 movably passes through the front side of the mounting frame 221 and is fixedly mounted on the front side of the movable frame 225. Activating the servo motor 226 can drive the movable frame 225 to rotate and flip the transmission suspension support beam assembly. The output end of the second cylinder 224 movably passes through the inner side of the movable frame 225 and is fixedly mounted on the front side of the clamping plate 223. Activating the second cylinder 224 can drive the clamping plate 223 to clamp the transmission suspension support beam assembly through the movable seat 222.
[0030] The provided mounting frame 221 and connecting plate 229 facilitate the flipping of the transmission suspension support beam assembly for testing. When in use, the rotating component 21 is started to drive the transmission suspension support beam assembly to be located inside the mounting frame 221, and then the transmission suspension support beam assembly is fixed by the limiting component, and then the electric push rod 2210 is started to drive the connecting plate 229 to lift up, and then the connecting plate 229 will drive the limiting block 228 to push the mounting frame 221 through the limiting groove 227 to make it stand upright, and then the mounting frame 221 will drive the transmission suspension support beam assembly to stand up, and then starting the servo motor 226 can drive the transmission suspension support beam assembly to rotate and flip for easy testing, avoiding displacement during the flipping of the transmission suspension support beam assembly and causing accidental falling, which affects the detection efficiency and has good practicality.
[0031] The second embodiment is mainly different from the first embodiment in that: the rotating component 21 also includes a first cylinder 214 fixedly installed on the bottom surface of the work table 1, a placement box 215 is movably installed inside the bottom frame 211, a movable disk 212 is movably installed on the top surface of the placement box 215, and a driving motor 213 is fixedly installed on the bottom surface of the inner cavity of the placement box 215. The output end of the first cylinder 214 movably passes through the bottom surface of the work table 1 and is fixedly installed on the bottom surface of the placement box 215, and starting the first cylinder 214 can drive the placement box 215 to lower the transmission suspension support beam assembly to facilitate the flipping component 22 to flip it. The output end of the driving motor 213 movably passes through the interior of the placement box 215 and is fixedly installed on the bottom surface of the movable disk 212, and starting the driving motor 213 can drive the movable disk 212 to rotate the transmission suspension support beam assembly. The detection component 23 includes a mounting seat 231 fixedly installed on the rear side of the top surface of the work table 1, and an industrial camera 232 is fixedly installed on the top surface of the mounting seat 231.
[0032] The movable disk 212 and the drive motor 213 are provided to conveniently drive the transmission suspension support beam assembly to rotate. When in use, the transmission suspension support beam assembly is placed on the top surface of the movable disk 212, and then the drive motor 213 is started to drive the movable disk 212 to rotate and drive the transmission suspension support beam assembly to rotate. At this time, the industrial camera 232 will take pictures of the edges of the transmission suspension support beam assembly for detection, which is simple and convenient.
[0033] At the same time, the contents not described in detail in this specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0034] When in use, the user connects the device to the power supply, then places the transmission suspension support beam assembly on the top surface of the movable disk 212, and then starts the drive motor 213 to drive the movable disk 212 to rotate and drive the transmission suspension support beam assembly to rotate. At this time, the industrial camera 232 will take pictures of the edge of the transmission suspension support beam assembly for detection. After rotating one circle, the drive motor 213 is turned off to reset the transmission suspension support beam assembly, and then the second cylinder 224 is started to drive the clamping plate 223 to clamp the transmission suspension support beam assembly through the movable seat 222, and then the electric push rod 2210 is started to push the connecting plate 229 to lift, and then the connecting plate 229 will drive the limit block 228 to push the installation frame 221 through the limit slot 227 to make it upright, and then the installation frame 221 will drive the transmission suspension support beam assembly to stand up, and then start the servo motor 226 to drive the transmission suspension support beam assembly to rotate and flip, which is convenient for the industrial camera 232 to detect.
[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include" or "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A turning device for detecting surface defects of a transmission suspension support beam assembly, comprising a work table (1), characterized in that: The top surface of the work table (1) is provided with a surface detection mechanism (2) for detecting whether the surface of the transmission suspension bracket beam assembly has defects, and the surface detection mechanism (2) comprises: A rotating assembly (21) is arranged on the top surface of the work table (1) and is used to drive the transmission suspension bracket beam assembly to rotate to detect whether there are defects on its edge, and the rotating assembly (21) includes a bottom frame (211) fixedly mounted on the top surface of the work table (1); A flip assembly (22) is arranged on the top surface of the work table (1) and is used to flip the transmission suspension bracket beam assembly. The flip assembly (22) includes a mounting frame (221) movably mounted on the outside of the bottom frame (211). Limiting grooves (227) are provided on both the left and right sides of the bottom surface of the mounting frame (221). Limiting blocks (228) are slidably mounted inside the limiting grooves (227). The rear ends of the left and right sides of the bottom frame (211) are movably hinged with connecting plates (229). The front ends of the left and right sides of the bottom frame (211) are movably hinged with electric push rods (2210). A limiting assembly is provided on the inside of the mounting frame (221) to fix the position of the transmission suspension bracket beam assembly. A detection component (23) is arranged on the top surface of the work table (1) and is used for photographing and detecting the transmission suspension bracket beam assembly.
2. The transmission suspension bracket beam assembly surface defect detection device according to claim 1, characterized in that: The front end of the connecting plate (229) is movably hinged to the bottom surface of the limit block (228), the output end of the electric push rod (2210) is movably hinged to the front end of the bottom surface of the connecting plate (229), and the rear side of the bottom surface of the installation frame (221) is movably hinged to the top surface of the rear side of the bottom frame (211).
3. The flipper for detecting surface defects of a transmission suspension support beam assembly according to claim 1, characterized in that: The limiting assembly comprises a movable seat (222) movably mounted on the rear side of the inner cavity of the mounting frame (221); a movable frame (225) movably mounted on the front side of the inner cavity of the mounting frame (221); a second cylinder (224) fixedly mounted on the rear side of the inner cavity of the movable frame (225); a clamping plate (223) movably mounted on the rear side of the movable frame (225); a servo motor (226) fixedly mounted on the front side of the mounting frame (221); an output end of the servo motor (226) movably passes through the front side of the mounting frame (221) and is fixedly mounted on the front side of the movable frame (225); and an output end of the second cylinder (224) movably passes through the inner side of the movable frame (225) and is fixedly mounted on the front side of the clamping plate (223).
4. The flipper for detecting surface defects of a transmission suspension support beam assembly according to claim 1, characterized in that: The rotating assembly (21) further comprises a first cylinder (214) fixedly mounted on the bottom surface of the work table (1); a placement box (215) is movably mounted inside the bottom frame (211); a movable disk (212) is movably mounted on the top surface of the placement box (215); and a driving motor (213) is fixedly mounted on the bottom surface of the inner cavity of the placement box (215).
5. The flipper for detecting surface defects of a transmission suspension support beam assembly according to claim 4, characterized in that: The output end of the first cylinder (214) movably passes through the bottom surface of the work table (1) and is fixedly mounted on the bottom surface of the placement box (215); the output end of the drive motor (213) movably passes through the interior of the placement box (215) and is fixedly mounted on the bottom surface of the movable plate (212).
6. The flipper for detecting surface defects of a transmission suspension support beam assembly according to claim 1, characterized in that: The detection component (23) comprises a mounting seat (231) fixedly mounted on the rear side of the top surface of the work table (1), and an industrial camera (232) is fixedly mounted on the top surface of the mounting seat (231).
Citation Information
Patent Citations
Sheet metal part surface detection table
CN219891111U