Battery wire arrangement device and detection equipment
By designing an automated wire management device, the driving components and brush head rotate the separately wound wires, the problem of wire winding in lithium-ion battery pack production is solved, the production and testing efficiency is improved, and the risk of battery damage is reduced.
Patent Information
- Application Number
- CN202422318482.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the conductors of lithium-ion battery packs are prone to entanglement with each other during the production process, resulting in the long-term work of splitting and wire management, which is inefficient, and affects the efficiency of comprehensive performance testing.
A wire management device including a first driving member and a brush head is designed to realize automated wire management by driving the brush head to rotate to straighten and separate wound wires, and combined with vertical movement of the clamp and the second driving member.
It improves the production efficiency during battery assembly, reduces manual intervention, improves the efficiency of comprehensive performance testing, and reduces the risk of damage to the battery during transfer.
Smart Images

Figure CN223229640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery manufacturing, in particular to a battery wiring device and detection equipment. Background Art
[0002] Lithium-ion battery packs are widely used in numerous fields due to their high energy density, compact size, light weight, strong adaptability, multiple charge and discharge cycles, and long service life. However, safety concerns cannot be ignored. For example, overcharging and discharging can cause unsafe battery expansion and overheating. Therefore, comprehensive performance testing of lithium-ion battery packs before shipment is a key step in ensuring their safety and reliability. This process typically includes comprehensive performance testing and installation of insulation sleeves.
[0003] In existing technology, battery pack designs with wires are prevalent to facilitate downstream battery assembly. These wires are typically flexible, and thin wires with a diameter of less than 1.2 mm are particularly prone to tangling during production. Therefore, during the final comprehensive performance test, operators must manually separate these wires and align them with test points on the test instrument. This process of wire separation and management is not only time-consuming but also inefficient. Utility Model Content
[0004] The embodiment of the utility model provides a battery wiring device and detection equipment to improve the efficiency of comprehensive performance testing.
[0005] Specifically, the utility model provides a battery management device, including a first driving component, a brush head and a first workbench, wherein the first workbench is provided with a first workstation for placing the battery; the first driving component is arranged on the first workbench, and the output part of the first driving component is connected to the brush head, for driving the brush head to move with a horizontal axis as the axis; the brush head is arranged above the first workstation, and the brush head extends along the horizontal axis.
[0006] Optionally, the cable management device further includes a clamp, which is disposed in the first station and is used to fix the battery.
[0007] Optionally, a battery slot and a wire slot are provided on the clamp, the wire slot is connected to the battery slot in the length direction of the battery slot, and the width of the wire slot is smaller than the width of the battery slot.
[0008] Optionally, the clamp is provided with two protrusions, which are located at one end of the wire trough away from the battery trough; the two protrusions are spaced apart along the width direction of the wire trough to separate the wire trough into three wire sub-troughs.
[0009] Optionally, the clamp is further provided with a clamping groove, which is arranged on both sides of the battery slot and is connected to the battery slot.
[0010] Optionally, the wire management device further includes a second driving component, which is fixed on the first workbench, and an output portion of the second driving component is connected to the first driving component for driving the first driving component to reciprocate vertically.
[0011] Optionally, the brush head is cylindrical, and a cylindrically distributed brush structure is fixedly provided on the outer circumference of the brush head, and the brush structure is made of antistatic material.
[0012] The present invention also provides a battery detection device, comprising a detection device, a moving device and a wire management device as described above, wherein the moving device is used to move the battery at the wire management device to the detection end of the detection device, and the detection device is used to detect the battery.
[0013] Optionally, the detection device has a second station for accommodating a clamp, and the second station abuts against the detection end of the detection device.
[0014] Optionally, the detection device further includes a discharging mechanism, which is used to remove the battery from the fixture;
[0015] The discharging mechanism includes a conveyor belt and a gripper. The conveyor belt is arranged on one side of the detection device and is used to transport the batteries. The gripper is used to grab and transfer the batteries between the clamp and the conveyor belt.
[0016] The beneficial effects of the present invention are:
[0017] In the battery wire-managing device and detection equipment provided by the utility model, a wire-managing device is provided, and a first driving component is utilized to drive the brush head to rotate. The bristles on the rotating brush head contact the wires entangled with each other in the battery and push the wires to straighten and separate them, thereby reducing the number of operators, improving production efficiency, and further improving the efficiency of comprehensive performance testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0019] Figure 1 This is a schematic structural diagram of a wire management device in one embodiment of the present utility model;
[0020] Figure 2 This is a schematic structural diagram of a clamp in one embodiment of the present utility model;
[0021] Figure 3 It is a schematic structural diagram of a detection device in one embodiment of the present utility model;
[0022] Figure 4 It is a schematic partial structural diagram of a detection device in one embodiment of the present utility model.
[0023] In the figure: 100, battery, 110, wire, 210, first driving component, 220, brush head, 221, brush structure, 230, first workbench, 231, first station, 240, second driving component, 300, clamp, 310, battery slot, 320, wire slot, 321, wire sub-slot, 330, protrusion, 340, clamping slot, 400, detection device, 410, detection end, 411, detection head, 420, second station, 430, stop block, 431, stop sub-block, 440, cylinder, 500, discharging mechanism, 510, conveyor belt, 520, gripper, 600, second workbench. DETAILED DESCRIPTION
[0024] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0025] In the description of the present invention, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0027] Figure 1 This is a schematic structural diagram of a winding core in one embodiment of the present invention. Figure 1 As shown, and reference Figures 2 to 4 An embodiment of the utility model provides a battery wire management device 200, including a first driving component 210, a brush head 220 and a first workbench 230, wherein the first workbench 230 is provided with a first station 231 for placing the battery 100; the first driving component 210 is arranged on the first workbench 230, and the output part of the first driving component 210 is connected to the brush head 220, and is used to drive the brush head 220 to rotate around a horizontal axis; the brush head 220 is arranged above the first station 231, and the brush head 220 extends along the horizontal axis.
[0028] In this embodiment, the brush head 220 is driven to rotate by the first driving component 210, and the bristles on the rotating brush head 220 contact the wires 110 entangled with the battery 100 and push the wires 110 to straighten and separate them, thereby reducing the number of operators, improving production efficiency, and further improving the efficiency of comprehensive performance testing.
[0029] like Figure 2 As shown, in one embodiment of the present invention, the cable management device 200 further includes a clamp 300, which is disposed within the first station 231 and is used to secure the battery 100 to protect the appearance of the battery 100. Specifically, the clamp 300 is provided with a battery slot 310 and a wire slot 320. The wire slot 320 is connected to the battery slot 310 in the longitudinal direction of the battery slot 310, and the width of the wire slot 320 is smaller than the width of the battery slot 310. Because the width of the wire slot 320 is smaller than the width of the battery slot 310, the groove wall of the wire slot 320 can restrain the battery 100, preventing the battery 100 from shaking within the battery slot 310.
[0030] Furthermore, two protrusions 330 are provided on the clamp 300, and the protrusions 330 are located at one end of the wire groove 320 away from the battery groove 310; the two protrusions 330 are spaced apart along the width direction of the wire groove 320 to separate the wire groove 320 into three wire sub-grooves 321.
[0031] In this embodiment, the protrusion 330 is provided to separate the end of the wire trough 320 away from the battery trough 310 into three wire sub-troughs 321 to accommodate and confine the wires 110 of the battery 100 (including the positive wire, the negative wire, and the temperature detection wire). Furthermore, the end of the wire trough 320 near the battery trough 310 remains a single, slot-like structure, allowing the intertwined wires 110 to be placed together within the wire trough 320. As the brush head 220 rotates, the positive wire, the negative wire, and the temperature detection wire are gradually separated and straightened, causing the end away from the battery 100 to fall into the wire sub-trough 321. The wire sheaths of the straightened wires 110 remain within the wire trough 320, with the bare wires extending out of the wire sub-trough 321.
[0032] In one embodiment of the present invention, a clamping groove 340 is further provided on the clamp 300. The clamping groove 340 is arranged on both sides of the battery slot 310 and is connected to the battery slot 310, so that when in use, the mechanical claw or the user's hand can reach into the clamping groove 340 to take out the battery 100, thereby improving the convenience and user experience of the cable management device 200.
[0033] In one embodiment of the present invention, the wire management device 200 further includes a second driving component 240, which is fixed on the first workbench 230, and the output portion of the second driving component 240 is connected to the first driving component 210 for driving the first driving component 210 to reciprocate vertically.
[0034] In this embodiment, the second driving component 240 drives the first driving component 210 and the brush head 220 to move in the vertical direction, so that the brush head 220 contacts the wire 110 of the battery 100; then the first driving component 210 drives the brush head 220 to rotate, and the bristles on the rotating brush head 220 contact the wire 110 and push the wire 110 to straighten and separate it, thereby improving production efficiency and improving the efficiency of comprehensive performance testing.
[0035] In one embodiment of the present invention, the brush head 220 is cylindrical in shape, and a cylindrical brush structure 221 is fixedly disposed on the outer circumference of the brush head 220. The brush structure 221 is made of an antistatic material. The rotating brush head 220 drives the brush structure 221 into contact with the wire 110, pushing the wire 110, straightening and separating it. Because the brush structure 221 is made of an antistatic material, static electricity generated during the straightening process of the wire 110 can be avoided, which could affect the detection and use of the battery 100.
[0036] like Figure 3As shown, an embodiment of the present invention also provides a battery detection device, including a detection device 400 and a moving device such as the wire management device 200 in any of the above embodiments, so as to have all the effects of the wire management device 200; the moving device is used to move the battery 100 at the wire management device 200 to the detection end 410 of the detection device 400, and the detection device 400 is used to detect the battery 100.
[0037] During use, after the wires 110 of the battery 100 are straightened and separated by the wire management device 200, the battery 100 is transferred together with the clamp 300 to the detection end 410 of the detection device 400 for detection by a robotic arm or manually. Since the battery 100 is always located in the clamp 300, the damage to the battery 100 during the transfer process can be reduced, and the appearance defect rate of the battery 100 can be reduced.
[0038] In one embodiment of the present invention, the testing apparatus further includes a second workbench 600, which is located on one side of the first workbench 230. The testing device 400 is disposed on one side of the second workbench 600. The testing device 400 has a second station 420 for accommodating the fixture 300. The second station 420 abuts against the testing end 410 of the testing device 400, thereby allowing the wire 110 of the battery 100 in the fixture 300 in the second station 420 to contact the testing end 410 and undergo testing. Because the wire sheath of the wire 110 is always located in the wire groove 320, the bare wire extends out of the wire sub-groove 321, thereby avoiding wire sheath interference.
[0039] like Figure 4 As shown, in one embodiment of the present invention, the detection device 400 includes a cylinder 440 and a detection terminal 410 disposed at the output end of the cylinder 440. The cylinder 440 is fixed to the second workbench 600 and is configured to output vertical reciprocating motion. The second workbench 600 is also provided with a stop block 430, which includes three sequentially spaced and insulated stop blocks 431. The detection terminal 410 includes three sequentially spaced and insulated detection heads 411, each detection head 411 corresponding to a stop block 431. When the fixture 300 is located in the second workstation 420, the positive lead, the negative lead, and the temperature detection line are respectively located on a stop block 431. The cylinder 440 controls the movement of the detection terminal 410 so that each detection head 411 and a stop block 431 clamp a wire 110, thereby making the detection head 411 contact and electrically connect with the wire 110 for detection.
[0040] In one embodiment of the present invention, the testing device further includes a discharge mechanism 500, which is used to remove the battery 100 from the fixture 300. The discharge mechanism 500 includes a conveyor belt 510 and a gripper 520. The conveyor belt 510 is disposed on one side of the testing device 400 and located at an end of the second workbench 600 away from the first workbench 230. The conveyor belt 510 is used to transport the battery 100; the gripper 520 is used to grab and transfer the battery 100 between the fixture 300 and the conveyor belt 510.
[0041] During use, after the battery 100 is inspected by the inspection device 400, the battery 100 is transferred together with the fixture 300 to the second workbench 600 close to one end of the conveyor belt 510 by a robotic arm or manually, and the battery 100 in the fixture 300 is grabbed by the gripper 520 and transferred to the conveyor belt 510. The fixture 300 is transferred in the other direction by a robotic arm or manually to the feeding station to install the battery 100.
[0042] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention, and should all be included in the scope of protection of the present invention.
Claims
1. A battery cable management device, characterized in that: The invention comprises a first driving component (210), a brush head (220) and a first workbench (230), wherein the first workbench (230) is provided with a first station (231) for placing a battery (100); the first driving component (210) is arranged on the first workbench (230), and the output portion of the first driving component (210) is connected to the brush head (220) for driving the brush head (220) to perform rotational motion about a horizontal axis; the brush head (220) is arranged above the first station (231), and the brush head (220) extends along the horizontal axis.
2. The cable management device according to claim 1, wherein: The wire management device (200) further includes a clamp (300), wherein the clamp (300) is disposed in the first station (231) and is used to fix the battery (100).
3. The cable management device according to claim 2, wherein: The clamp (300) is provided with a battery slot (310) and a wire slot (320), wherein the wire slot (320) is connected to the battery slot (310) in the length direction of the battery slot (310), and the width of the wire slot (320) is smaller than the width of the battery slot (310).
4. The cable management device according to claim 3, wherein: The clamp (300) is provided with two protrusions (330), and the protrusions (330) are located at one end of the wire groove (320) away from the battery groove (310); the two protrusions (330) are spaced apart along the width direction of the wire groove (320) to separate the wire groove (320) into three wire sub-grooves (321).
5. The cable management device according to claim 3, wherein: The clamp (300) is further provided with a clamping groove (340), which is arranged on both sides of the battery slot (310) and is in communication with the battery slot (310).
6. The cable management device according to claim 1, wherein: The wire management device (200) further comprises a second driving component (240), the second driving component (240) being fixed on the first workbench (230), and an output portion of the second driving component (240) being connected to the first driving component (210) for driving the first driving component (210) to reciprocate vertically.
7. The cable management device according to claim 1, wherein: The brush head (220) is cylindrical, and a cylindrically distributed brush structure (221) is fixedly provided on the outer periphery of the brush head (220), and the brush structure (221) is made of antistatic material.
8. A battery testing device, characterized in that: The invention comprises a detection device (400), a moving device, and a wire management device (200) according to any one of claims 1 to 7, wherein the moving device is used to move a battery (100) at the wire management device (200) to a detection end (410) of the detection device (400), and the detection device (400) is used to detect the battery (100).
9. The detection device according to claim 8, characterized in that The detection device (400) has a second station (420) for accommodating the clamp (300), and the second station (420) abuts against the detection end (410) of the detection device (400).
10. The detection device according to claim 9, characterized in that The detection device further comprises a discharging mechanism (500), wherein the discharging mechanism (500) is used to remove the battery (100) from the fixture (300); The discharging mechanism (500) comprises a conveyor belt (510) and a gripper (520). The conveyor belt (510) is arranged on one side of the detection device (400) and is used to transport the battery (100). The gripper (520) is used to grab and transfer the battery (100) between the clamp (300) and the conveyor belt (510).