Wire electrical property test fixture
By designing a stable pressing and locking mechanism, the problem of unstable manual pressing in wire electrical performance test is solved, and the accuracy and rate of test results are improved.
Patent Information
- Application Number
- CN202422377277.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the existing wire electrical performance test, manual compression is unstable, resulting in inaccurate test results and may damage the wire. The existing test fixtures have problems of waste of manpower and insufficient testing accuracy.
A test fixture including a base, a testing table, a pressing unit and a locking unit is designed. The pressing unit realizes stable pressing through a rotating rod, a mounting block, an extrusion block and a buffer block. The locking unit ensures the stability of the pressing unit through a rotating rod and a handle, prevents the wire from leaving the test point, and improves the accuracy of the test.
The accuracy and stability of wire electrical performance testing is achieved, the pressure instability and wire damage caused by manual compression is avoided, and the test rate and accuracy are improved.
Smart Images

Figure CN223229684U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wires and cables, in particular to a test fixture for the electrical properties of wires. Background Art
[0002] During the production of wires and cables, the electrical properties of the wire are a key indicator of quality. Especially in the field of taping machines, the insulation, conductivity, and voltage resistance of the wire directly impact the safety and reliability of the final product. Therefore, rigorous electrical performance testing of the wire is particularly important.
[0003] A wire electrical performance test fixture is a device specifically used to test the electrical performance of wires. By simulating the use of wires in actual working environments, various electrical performance tests are performed on the wires. The test fixture is usually composed of clamps, connectors, sensors, cables, etc., and can test multiple indicators of the wires, such as resistance, capacitance, inductance, and voltage resistance. In the field of taping machines, the insulation and voltage resistance of wires are particularly important. Poor insulation performance may cause leakage of the wire during use, while insufficient voltage resistance may cause damage to the wire in a high-voltage environment. Therefore, the application of wire electrical performance test fixtures in the field of taping machines is of great significance.
[0004] In the existing technology, the wire is generally tested by a staff member after being placed on the testing equipment and pressing it. This generally wastes manpower and may cause inaccurate test results because the staff cannot accurately place the wire into the test point. At the same time, the pressure of the staff is also unstable. When the pressing force is insufficient, the test results will also be inaccurate. These problems need to be solved. Utility Model Content
[0005] The purpose of the present invention is to provide a test fixture for the electrical properties of wires to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] The test fixture for the electrical properties of the wire includes a base, a testing platform, a pressing unit and a locking unit. The base is fixedly mounted on a horizontal table, the testing platform is fixedly mounted on the end surface of the base away from the table, a groove is provided on the surface of the testing platform, the pressing unit is fixedly mounted on the surface of the groove provided on the surface of the testing platform, the pressing unit has pressing and guiding functions, and the locking unit is fixedly mounted on the end surface of the testing platform away from the table.
[0008] The base is used to install and fix the test bench, the pressing unit and the locking unit. The pressing unit is used to press and fix the product on the fixture, and the locking unit is used to maintain the stability of the pressing unit. When the worker puts the wire on the test bench, the pressing unit presses the wire and then tests the electrical performance of the wire. After the locking unit locks the pressing unit, it ensures that the pressing unit will not be pried during the wire test while ensuring stable pressing, preventing the wire from detaching from the test point, thereby ensuring the accuracy of the test results while improving the electrical performance test rate of the wire.
[0009] Furthermore, the pressing unit includes a rotating rod, a mounting block, an extrusion block, a rotating plate, a spring, a buffer block and a guide platform. Both ends of the rotating rod are fixedly mounted on the surfaces on both sides of the groove opened on the detection platform. The rotating plate is rotatably connected to the rotating rod. The mounting block is fixedly mounted on the end of the rotating plate away from the rotating rod. The mounting block is mounted on the surface of the end of the rotating plate away from the desktop. One end of the spring is fixedly connected to the end of the mounting block close to the horizontal desktop. The other end of the spring is fixedly connected to the extrusion block. The buffer block is fixedly connected to the end of the mounting block close to the horizontal desktop through the spring. The guide platform is fixedly mounted on the end of the groove opened on the detection platform close to the horizontal desktop.
[0010] After the staff puts the wire into the testing point in the groove of the testing table, the staff drives the rotating plate to rotate on the rotating rod toward the groove of the testing table by rotating the mounting block. At the same time, the mounting block drives the extrusion block and the buffer block to rotate synchronously until the extrusion block contacts and presses the tail of the wire. The extrusion block compresses the spring to adapt to the size of the wire to avoid crushing the wire. At the same time, the buffer block squeezes the end of the wire into the guide table, thereby guiding the wire and improving the accuracy of the electrical performance test of the wire. It avoids the problems of inaccurate test results and wire crushing caused by unstable pressure caused by manual pressing. At the same time, the buffer block squeezes the spring to avoid crushing the end of the wire.
[0011] Furthermore, the locking unit includes a fixed rod, a rotating rod, a connecting rod and a handle. The fixed rod is vertically fixedly installed on the surface of the test bench at one end away from the horizontal table top. The rotating rod is rotatably connected to the fixed rod. A rectangular slot is provided at the end of the rotating rod away from the fixed rod. Both ends of the connecting rod are fixedly installed on the two side surfaces of the rectangular slot of the fixed rod, and the handle is rotatably installed on the outer surface of the connecting rod.
[0012] When the pressing unit has completed pressing the wire, the staff can rotate the handle around the connecting rod to the required angle according to personal comfort, push the handle to drive the rotating rod to rotate around the fixed rod to the top of the pressing unit, blocking the pressing unit to prevent the pressing unit from tilting while ensuring continuous and stable pressing of the wire to ensure the accuracy of the test results.
[0013] Furthermore, the surface of the base is provided with multiple groups of circular through holes.
[0014] In order to facilitate the assembly of the test line and provide power for the wire test.
[0015] Furthermore, the size of the groove formed on the detection platform is consistent with that of the rotating plate.
[0016] In order to facilitate the rotation of the rotating plate in the groove of the test table, the wire can be pressed while preventing dust from falling into the test port and affecting the accuracy of the test of the wire's electrical properties.
[0017] Furthermore, the mounting block is fixedly connected to the rotating plate by bolts.
[0018] In order to improve the connection stability between the mounting block and the rotating plate, it is convenient for disassembly and installation, and to facilitate subsequent replacement of parts for maintenance.
[0019] Furthermore, the rotating rod is a folded edge structure with a right-angle transition.
[0020] In order to provide a margin when the pressing mechanism presses the wire, the locking unit can provide stable pressure while fitting and locking the pressing unit, so as to avoid inaccurate test results and damage to the wire caused by unstable pressure caused by manual pressing.
[0021] Furthermore, the guide platform is provided with a groove structure having an oblique edge, and the guide platform groove structure is provided with an isosceles trapezoidal boss mechanism.
[0022] In order to make the wire pass through the bevel of the guide table groove quickly and accurately, the wire is guided so that the end of the wire can accurately enter the test point, thereby improving the test accuracy and efficiency.
[0023] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention drives the extrusion block and the buffer block to rotate synchronously through the installation block in the pressing mechanism, until the extrusion block contacts and presses the tail of the wire, and the extrusion block compresses the spring to adapt to the size of the wire, thereby avoiding damage to the wire. At the same time, the buffer block squeezes the end of the wire into the guide table, thereby achieving the guidance of the wire, improving the accuracy of the electrical performance test of the wire, and avoiding the problems of inaccurate test results and damage to the wire caused by unstable pressure caused by manual pressing.
[0024] The utility model drives the rotating rod to rotate around the fixed rod to above the pressing unit through the handle in the locking mechanism, blocking the pressing unit to prevent the pressing unit from tilting while ensuring continuous and stable pressing of the wire, thereby ensuring the accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0026] Figure 1 This is a schematic diagram of the overall appearance of the utility model;
[0027] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0028] Figure 3 It is a front view structural diagram of the utility model;
[0029] Figure 4 This utility model Figure 3 Schematic diagram of the cross-sectional view at AA;
[0030] Figure 5 This is a schematic diagram of the appearance structure of the testing platform of the utility model;
[0031] Figure 6 This is a schematic diagram of the appearance structure of the guide platform of the utility model;
[0032] In the figure: 1-base, 2-detection platform, 3-pressing unit, 31-rotating rod, 32-mounting block, 33-extrusion block, 34-rotating plate, 35-spring, 36-buffer block, 37-guide platform, 4-locking unit, 41-fixed rod, 42-rotating rod, 43-connecting rod, 44-handle. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] This utility model provides the following technical solutions:
[0035] like Figure 1 As shown, the test fixture for the electrical properties of the wire includes a base 1, a testing platform 2, a pressing unit 3 and a locking unit 4. The base 1 is fixedly mounted on a horizontal table, the testing platform 2 is fixedly mounted on the end face of the base 1 away from the table, a groove is provided on the surface of the testing platform 2, the pressing unit 3 is fixedly mounted on the surface of the groove provided on the surface of the testing platform 2, the pressing unit 3 has pressing and guiding functions, and the locking unit 4 is fixedly mounted on the end face of the testing platform 2 away from the table.
[0036] The base 1 is used to install and fix the test platform 2, the pressing unit 3 and the locking unit 4. The pressing unit 3 is used to press and fix the product on the fixture, and the locking unit 4 is used to maintain the stability of the pressing unit. When the worker puts the wire onto the test platform 2, the pressing unit 3 is used to press the wire and then test the electrical performance of the wire. After the locking unit 4 locks the pressing unit, it ensures that the pressing unit 3 will not be pried during the wire test while ensuring stable pressing, avoiding the wire from being separated from the test point, thereby ensuring the accuracy of the test results while improving the electrical performance test rate of the wire.
[0037] like Figure 2 、 4 As shown, the pressing unit 3 includes a rotating rod 31, a mounting block 32, an extrusion block 33, a rotating plate 34, a spring 35, a buffer block 36 and a guide platform 37. The two ends of the rotating rod 31 are fixedly mounted on the two side surfaces of the groove opened by the detection platform 2, the rotating plate 34 is rotatably connected to the rotating rod 31, the mounting block 32 is fixedly mounted on the end of the rotating plate 34 away from the rotating rod 31, the mounting block 32 is mounted on the surface of the end of the rotating plate 34 away from the desktop, one end of the spring 35 is fixedly connected to the end of the mounting block 32 close to the horizontal desktop, the other end of the spring 35 is fixedly connected to the extrusion block 33, the buffer block 36 is fixedly connected to the end of the mounting block 32 close to the horizontal desktop through the spring 35, and the guide platform 37 is fixedly mounted in the groove opened in the detection platform 2 close to the horizontal desktop.
[0038] After the staff puts the wire into the inspection point in the groove of the test table 2, the staff drives the rotating plate 34 to rotate on the rotating rod 31 toward the groove of the test table 2 by rotating the mounting block 32. At the same time, the mounting block 32 drives the extrusion block 33 and the buffer block 36 to rotate synchronously until the extrusion block 33 contacts and presses the tail of the wire. The extrusion block 33 compresses the spring 35 to adapt to the size of the wire to avoid crushing the wire. At the same time, the buffer block 36 squeezes the end of the wire into the guide table, thereby guiding the wire and improving the accuracy of the electrical performance test of the wire. It avoids the problems of inaccurate test results and crushing of the wire caused by unstable pressure caused by manual pressing. At the same time, the buffer block 36 squeezes the spring 35 to contract to avoid crushing the end of the wire.
[0039] like Figure 2 、 3 As shown, the locking unit 4 includes a fixed rod 41, a rotating rod 42, a connecting rod 43 and a handle 44. The fixed rod 41 is vertically fixedly installed on the surface of the end of the testing platform 2 away from the horizontal table top. The rotating rod 42 is rotatably connected to the fixed rod 41. A rectangular slot is provided at the end of the rotating rod 42 away from the fixed rod 41. Both ends of the connecting rod 43 are fixedly installed on the two side surfaces of the rectangular slot of the fixed rod 41, and the handle 44 is rotatably installed on the outer surface of the connecting rod 43.
[0040] After the pressing unit 3 has completed pressing the wire, the staff can rotate the handle 44 around the connecting rod 43 to the angle they need according to their personal comfort, and then push the handle 44 to drive the rotating rod 42 to rotate around the fixed rod 41 to the top of the pressing unit 3, blocking the pressing unit 3 to prevent the pressing unit 3 from tilting up while ensuring continuous and stable pressing of the wire to ensure the accuracy of the test results.
[0041] like Figure 2 As shown, a plurality of circular through holes are provided on the surface of the base 1 .
[0042] In order to facilitate the assembly of the test line and provide power for the wire test.
[0043] like Figure 2 As shown, the size of the groove formed on the detection platform 2 is consistent with that of the rotating plate 34 .
[0044] In order to facilitate the rotation of the rotating plate 34 in the groove of the detection platform 2, the wire can be pressed while preventing dust from falling into the detection port to affect the detection accuracy of the wire electrical properties.
[0045] like Figure 4 As shown, the mounting block 32 and the rotating plate 34 are fixedly connected by bolts.
[0046] In order to improve the connection stability between the mounting block 32 and the rotating plate 34 and facilitate disassembly and installation, it is convenient for subsequent replacement of parts for maintenance.
[0047] like Figure 1 As shown, the rotating rod 42 is a folded edge structure with a right-angle transition.
[0048] In order to provide a margin when the pressing mechanism 3 presses the wire, the locking unit 4 can provide stable pressure while fitting and locking the pressing unit 3, thereby avoiding inaccurate test results and damage to the wire caused by unstable pressure caused by manual pressing.
[0049] like Figure 6 As shown, the guide platform 37 is provided with a groove structure with a beveled edge, and an isosceles trapezoidal boss mechanism is provided on the groove structure of the guide platform 37.
[0050] In order to make the wire pass through the bevel of the groove of the guide platform 37 quickly and accurately, the wire is guided so that the end of the wire can accurately enter the test point, thereby improving the test accuracy and test efficiency.
[0051] The working principle of this utility model:
[0052] After the staff puts the wire into the inspection point in the groove of the test table 2, the staff drives the rotating plate 34 to rotate on the rotating rod 31 toward the groove of the test table 2 by rotating the mounting block 32. At the same time, the mounting block 32 drives the extrusion block 33 and the buffer block 36 to rotate synchronously until the extrusion block 33 contacts and presses the tail of the wire. The extrusion block 33 compresses the spring 35 to adapt to the size of the wire to avoid crushing the wire. At the same time, the buffer block 36 squeezes the end of the wire into the guide table, thereby guiding the wire and improving the accuracy of the electrical performance test of the wire. It avoids the problems of inaccurate test results and crushing of the wire caused by unstable pressure caused by manual pressing. At the same time, the buffer block 36 squeezes the spring 35 to contract to avoid crushing the end of the wire.
[0053] After the pressing unit 3 has completed pressing the wire, the staff can rotate the handle 44 around the connecting rod 43 to the angle they need according to their personal comfort, and then push the handle 44 to drive the rotating rod 42 to rotate around the fixed rod 41 to the top of the pressing unit 3, blocking the pressing unit 3 to prevent the pressing unit 3 from tilting up while ensuring continuous and stable pressing of the wire to ensure the accuracy of the test results.
[0054] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0055] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A test fixture for the electrical properties of wires, characterized by: The test fixture for the electrical properties of the wire comprises a base (1), a test platform (2), a pressing unit (3) and a locking unit (4); the base (1) is fixedly mounted on a horizontal table; the test platform (2) is fixedly mounted on an end face of the base (1) away from the table; a groove is provided on the surface of the test platform (2); the pressing unit (3) is fixedly mounted on the surface of the groove provided on the surface of the test platform (2); the pressing unit (3) has pressing and guiding functions; and the locking unit (4) is fixedly mounted on the end face of the test platform (2) away from the table.
2. The wire electrical performance test fixture according to claim 1, characterized in that: The pressing unit (3) comprises a rotating rod (31), a mounting block (32), an extrusion block (33), a rotating plate (34), a spring (35), a buffer block (36) and a guide platform (37). The two ends of the rotating rod (31) are fixedly mounted on the two side surfaces of the groove opened by the detection platform (2). The rotating plate (34) is rotatably connected to the rotating rod (31). The mounting block (32) is fixedly mounted on the end of the rotating plate (34) away from the rotating rod (31). The mounting block (32) is mounted on the surface of the end of the rotating plate (34) away from the desktop. One end of the spring (35) is fixedly connected to the end of the mounting block (32) close to the horizontal desktop. The other end of the spring (35) is fixedly connected to the extrusion block (33). The buffer block (36) is fixedly connected to the end of the mounting block (32) close to the horizontal desktop through the spring (35). The guide platform (37) is fixedly mounted on the end of the groove opened by the detection platform (2) close to the horizontal desktop.
3. The wire electrical performance test fixture according to claim 1, characterized in that: The locking unit (4) comprises a fixed rod (41), a rotating rod (42), a connecting rod (43) and a handle (44); the fixed rod (41) is vertically fixedly mounted on the surface of one end of the detection platform (2) away from the horizontal tabletop; the rotating rod (42) is rotatably connected to the fixed rod (41); a rectangular notch is provided at one end of the rotating rod (42) away from the fixed rod (41); two ends of the connecting rod (43) are fixedly mounted on the two side surfaces of the rectangular notch of the fixed rod (41); and the handle (44) is rotatably mounted on the outer surface of the connecting rod (43).
4. The wire electrical performance test fixture according to claim 1, characterized in that: The surface of the base (1) is provided with multiple groups of circular through holes.
5. The wire electrical performance test fixture according to claim 1, characterized in that: The size of the groove formed on the detection platform (2) is consistent with that of the rotating plate (34).
6. The wire electrical performance test fixture according to claim 2, characterized in that: The mounting block (32) and the rotating plate (34) are fixedly connected via bolts.
7. The wire electrical performance test fixture according to claim 3, characterized in that: The rotating rod (42) is a folded edge structure with a right-angle transition.
8. The wire electrical performance test fixture according to claim 2, characterized in that: The guide platform (37) is provided with a groove structure having a beveled edge, and an isosceles trapezoidal boss mechanism is provided on the groove structure of the guide platform (37).