Cold-resistant polyethylene insulation control cable

By adopting a multi-layer structure and material combination in cold-resistant polyethylene insulated control cables, the short circuit problem caused by temperature difference in cables in low temperature environments is solved, and safe and reliable use and wear resistance are achieved in severe cold areas.

CN223230141UActive Publication Date: 2025-08-15SICHUAN TIANCHENG MINGCHAO CABLE CO LTD
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Patent Information

Application Number
CN202421695890.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-08-15
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

When existing cold-resistant polyethylene insulated control cables are used in low temperature environments, excessive temperature difference between the cable and the outside world may lead to water accumulation, causing short-circuit safety hazards.

Method used

The combined structure of anti-oxidation coating, protective outer ring, protective inner ring, transverse rubber rack, longitudinal rubber rack, wear-resistant layer, waterproof layer, flame-retardant layer, thermal insulation layer and insulating layer is adopted. The cable core is separated by the rubber rack, and the thermal energy is preserved by the insulation layer to prevent heat loss. The wear-resistant layer improves wear resistance, the waterproof layer prevents water contact, and the flame-retardant layer prevents combustion.

Benefits of technology

When used in severe cold areas, the safety and wear resistance of the cable are improved, short circuits and combustion are prevented, service life is extended, and losses are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of control cables, and discloses a cold-resistant polyethylene insulation control cable, which comprises a main body mechanism, and the main body mechanism comprises a cable main body, an anti-oxidation coating, a protective outer ring, a protective inner ring, a transverse rubber frame, a longitudinal rubber frame, a wear-resistant layer, a waterproof layer, a flame-retardant layer, a thermal insulation layer, a cable core and an insulation layer. The anti-oxidation coating is fixedly arranged at the outer end of the cable main body, the protective outer ring is fixedly arranged at the outer end of the inner side of the cable main body, and the protective inner ring is fixedly arranged at the inner end of the protective outer ring. When the cold-resistant polyethylene insulation control cable is used, certain resistance can be generated when current passes through the cable, a part of electric energy can be converted into heat energy in the transmission process, and the heat energy is stored through the heat preservation layer and prevented from being lost, so that external cold is isolated, and the service life of the cable is prolonged. And the device is better in effect when being used in severe cold areas.
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Description

Technical Field

[0001] The utility model relates to the technical field of control cables, in particular to a cold-resistant polyethylene insulated control cable. Background Art

[0002] Control cables are PVC insulated and PVC sheathed control cables suitable for industrial and mining enterprises, energy and transportation departments, and for control and protection lines with AC rated voltages below 450 / 750 volts. The use areas and laying times of control cables on the market are currently subject to seasonal restrictions. When used in cold areas, control cables will crack due to low temperatures, posing a huge safety hazard. Therefore, a cold-resistant polyethylene insulated control cable is required.

[0003] Existing technology CN208796711U, this patent proposes a cold-resistant polyethylene insulated control cable. When the control cable is used in a low-temperature environment, it can be energized and heated by the electric heating component and the heating tape, providing external supplementary energy for the control cable, so that the control cable has better cold resistance; the far-infrared coating can convert the energy generated by the heating into far-infrared rays, and the far-infrared rays with stronger penetrating power can evenly heat the other layers of materials outside the inner layer of the control cable, thereby achieving better cold resistance.

[0004] When using existing technology, a heating component is usually used to heat the cable to provide it with better cold resistance. However, when using it, direct heating of the cable may cause water accumulation due to the large temperature difference between the cable and the outside world, which may cause the cable to short-circuit and create a safety hazard. Utility Model Content

[0005] (1) Technical problems solved

[0006] The purpose of the utility model is to provide a cold-resistant polyethylene insulated control cable to solve the problem proposed in the above background technology that when the cable is used, direct heating may cause water accumulation due to the large temperature difference between the cable and the outside world, thereby causing a short circuit in the cable and posing a safety hazard.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a cold-resistant polyethylene insulated control cable, comprising a main body structure, wherein the main body structure includes a cable body, an anti-oxidation coating, a protective outer ring, a protective inner ring, a transverse rubber frame, a longitudinal rubber frame, a wear-resistant layer, a waterproof layer, a flame retardant layer, a thermal insulation layer, a cable core and an insulation layer, the anti-oxidation coating is fixedly arranged at the outer end of the cable body, the protective outer ring is fixedly arranged at the inner outer end of the cable body, and the protective inner ring is fixedly arranged at the inner end of the protective outer ring.

[0009] Preferably, the transverse rubber frame is fixedly installed on the inner end of the cable body, the longitudinal rubber frame is fixedly installed on the inner end of the cable body, and the transverse rubber frame and the longitudinal rubber frame are cross-shaped structures.

[0010] Preferably, the wear-resistant layer is fixedly arranged on the inner outer end of the protective outer ring, the waterproof layer is fixedly arranged on the inner end of the wear-resistant layer, and the flame-retardant layer is fixedly arranged on the inner end of the waterproof layer.

[0011] Preferably, the insulation layer is fixedly arranged at the inner end of the flame retardant layer, the cable core is fixedly installed at the inner end of the protective inner ring, the four cable cores are separated by a transverse rubber frame and a longitudinal rubber frame, and the insulating layer is fixedly arranged at the outer ends of the four cable cores.

[0012] Preferably, the anti-oxidation coating is a negative anti-oxidation nano-coating, and the material of the wear-resistant layer is wear-resistant rubber. Wear-resistant rubber can maintain stable performance under long-term use and wear on different terrains and is not easily damaged or worn.

[0013] Preferably, the material of the waterproof layer is a rubber plastic waterproof material, which can be made into elastic tireless waterproof membrane, waterproof film, waterproof coating, coating material and sealing materials such as ointment, putty, and waterstop with raw materials such as chloroprene rubber, butyl rubber, EPDM rubber, polyvinyl chloride, polyisobutylene and polyurethane. It has the characteristics of high tensile strength, large elasticity and elongation, good adhesion, water resistance and weather resistance, can be used cold, and has a long service life. The material of the flame retardant layer is organic halide, which is a flame retardant with good flame retardant effect. It is a commonly used and economical flame retardant.

[0014] Preferably, the material of the thermal insulation layer is polyurethane, which has a temperature resistance of -20 degrees Celsius to 120 degrees Celsius and has a good thermal insulation effect. The material of the insulating layer is , which has a good insulation effect and low cost.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The cold-resistant polyethylene insulated control cable is installed with an insulation layer. When the device is in use, a certain resistance will be generated when the current passes through the cable. During the transmission process, part of the electrical energy will be converted into heat energy. The insulation layer can preserve this heat energy to prevent it from being lost, thereby isolating the external cold and making the device more effective when used in cold areas.

[0017] 2. This cold-resistant polyethylene insulated control cable is installed with horizontal rubber frames and longitudinal rubber frame insulation layers. The rubber blocks the four cable cores to avoid contact between them, which would cause a short circuit. It is safer when in use, and the rubber wrapping of the cable cores can provide better protection.

[0018] 3. The cold-resistant polyethylene insulated control cable is installed with a wear-resistant layer, a waterproof layer and a flame-retardant layer. Since the cables are often laid outside or underground for use, the wear-resistant layer can greatly enhance the wear resistance of the device, making it usable for a longer time. The waterproof layer can prevent the internal cable core from coming into contact with water when used in a humid environment, thereby causing a short circuit. The flame-retardant layer can prevent the cable core from being burned out in the first place during combustion, thus saving longer maintenance time and avoiding greater losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the protective inner ring of the utility model;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the protective outer ring of the utility model.

[0023] In the figure: 1. Main body; 101. Cable body; 102. Anti-oxidation coating; 103. Protective outer ring; 104. Protective inner ring; 105. Horizontal rubber frame; 106. Longitudinal rubber frame; 107. Wear-resistant layer; 108. Waterproof layer; 109. Flame retardant layer; 110. Insulation layer; 111. Cable core; 112. Insulation layer. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1 - Figure 4 The utility model provides a technical solution: a cold-resistant polyethylene insulated control cable, including a main body mechanism 1, the main body mechanism 1 includes a cable body 101, an anti-oxidation coating 102, a protective outer ring 103, a protective inner ring 104, a transverse rubber frame 105, a longitudinal rubber frame 106, a wear-resistant layer 107, a waterproof layer 108, a flame retardant layer 109, an insulation layer 110, a cable core 111 and an insulation layer 112, the anti-oxidation coating 102 is fixedly arranged at the outer end of the cable body 101, the protective outer ring 103 is fixedly arranged at the inner outer end of the cable body 101, and the protective inner ring 104 is fixedly arranged at the inner end of the protective outer ring 103.

[0026] The transverse rubber frame 105 is fixedly installed on the inner end of the cable body 101, and the longitudinal rubber frame 106 is fixedly installed on the inner end of the cable body 101. The transverse rubber frame 105 and the longitudinal rubber frame 106 are a cross structure. The wear-resistant layer 107 is fixedly set on the inner outer end of the protective outer ring 103, the waterproof layer 108 is fixedly set on the inner end of the wear-resistant layer 107, the flame retardant layer 109 is fixedly set on the inner end of the waterproof layer 108, the thermal insulation layer 110 is fixedly set on the inner end of the flame retardant layer 109, the cable core 111 is fixedly installed on the inner end of the protective inner ring 104, the four cable cores 111 are separated by the transverse rubber frame 105 and the longitudinal rubber frame 106, and the insulating layer 112 is fixedly set on the outer ends of the four cable cores 111.

[0027] The anti-oxidation coating 102 is a negative antioxidant nano-coating, the material of the wear-resistant layer 107 is wear-resistant rubber, the material of the waterproof layer 108 is a rubber plastic waterproof material, the material of the flame retardant layer 109 is an organic halide, the material of the thermal insulation layer 110 is polyurethane, and the material of the insulating layer 112 is a rubber insulating material. The cold-resistant polyethylene insulated control cable is installed with a wear-resistant layer 107, a waterproof layer 108 and a flame retardant layer 109. Since the cable is often laid outside or underground for use when in use, the wear-resistant layer 107 can greatly enhance the wear resistance of the device, making it usable for a longer time. The waterproof layer 108 can prevent the internal cable core 111 from contacting water when used in a humid environment, thereby preventing it from short-circuiting. The flame retardant layer 109 can prevent the cable core 111 from being burned in the first time when burning, leaving a longer maintenance time and avoiding greater losses.

[0028] Working principle: The cold-resistant polyethylene insulated control cable, by installing the insulation layer 110, can make the device in use, better prevent the temperature of the cable core 111 from being lost, so that when the current passes through the cable, a certain resistance will be generated. During the transmission process of electric energy, part of the electric energy will be converted into heat energy. Through the insulation layer 110, this part of the heat energy is preserved to prevent it from being lost, thereby isolating the external cold, making the device more effective when used in cold areas. The cold-resistant polyethylene insulated control cable, by installing the horizontal rubber frame 105 and the longitudinal rubber frame 106 insulation layer 112, uses rubber to block the four cable cores 111 to prevent them from contacting each other, causing the cable to short-circuit. It is safer at the time, and the cable core 111 is wrapped with rubber to achieve better protection. The cold-resistant polyethylene insulated control cable is installed with a wear-resistant layer 107, a waterproof layer 108 and a flame retardant layer 109. Since the cable is often laid outside or underground for use when in use, the wear-resistant layer 107 can greatly enhance the wear resistance of the device, so that it can be used for a longer time. The waterproof layer 108 can prevent the internal cable core 111 from contacting water when used in a humid environment, thereby causing a short circuit. The flame retardant layer 109 can prevent the cable core 111 from being burned in the first time when burning, leaving a longer maintenance time and avoiding greater losses.

[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Simple modifications or equivalent replacements of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A cold-resistant polyethylene insulated control cable, comprising a main body (1), characterized in that: The main body structure (1) comprises a cable body (101), an anti-oxidation coating (102), a protective outer ring (103), a protective inner ring (104), a transverse rubber frame (105), a longitudinal rubber frame (106), a wear-resistant layer (107), a waterproof layer (108), a flame-retardant layer (109), a thermal insulation layer (110), a cable core (111) and an insulating layer (112), wherein the anti-oxidation coating (102) is fixedly arranged at the outer end of the cable body (101), the protective outer ring (103) is fixedly arranged at the inner outer end of the cable body (101), and the protective inner ring (104) is fixedly arranged at the inner end of the protective outer ring (103).

2. The cold-resistant polyethylene insulated control cable according to claim 1, characterized in that: The transverse rubber frame (105) is fixedly mounted on the inner end of the cable body (101), and the longitudinal rubber frame (106) is fixedly mounted on the inner end of the cable body (101). The transverse rubber frame (105) and the longitudinal rubber frame (106) are cross-shaped structures.

3. The cold-resistant polyethylene insulated control cable according to claim 2, characterized in that: The wear-resistant layer (107) is fixedly arranged at the inner outer end of the protective outer ring (103), the waterproof layer (108) is fixedly arranged at the inner end of the wear-resistant layer (107), and the flame-retardant layer (109) is fixedly arranged at the inner end of the waterproof layer (108).

4. The cold-resistant polyethylene insulated control cable according to claim 3, characterized in that: The thermal insulation layer (110) is fixedly arranged at the inner end of the flame retardant layer (109), the cable core (111) is fixedly installed at the inner end of the protective inner ring (104), the four cable cores (111) are separated by a transverse rubber frame (105) and a longitudinal rubber frame (106), and the insulating layer (112) is fixedly arranged at the outer ends of the four cable cores (111).

5. The cold-resistant polyethylene insulated control cable according to claim 1, characterized in that: The anti-oxidation coating (102) is a negative anti-oxidation nano coating, and the material of the wear-resistant layer (107) is wear-resistant rubber.

6. The cold-resistant polyethylene insulated control cable according to claim 1, characterized in that: The material of the waterproof layer (108) is a rubber plastic waterproof material, and the material of the flame retardant layer (109) is an organic halide.

7. The cold-resistant polyethylene insulated control cable according to claim 1, characterized in that: The material of the thermal insulation layer (110) is polyurethane, and the material of the insulating layer (112) is rubber insulating material.

Citation Information

Patent Citations

  • Cold -resistant polyethylene insulation control cable

    CN208796711U