Cable four-reel high-speed wrapping device

By designing a high-speed winding device for cables and adopting a four-assembled belt chuck structure, the fast replacement of the wrapping belt without stopping is achieved, solving the problem of inefficiency of traditional wrapping devices and improving the wrapping efficiency and quality.

CN223230164UActive Publication Date: 2025-08-15ANHUI AOQIN ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202422531794.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-15
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Traditional wrapping devices require shutdown operation when replacing the wrapping tape, resulting in inefficient wrapping.

Method used

A cable 4-disk high-speed winding device is designed, adopting a four-assembled belt chuck structure, allowing quick replacement of the belt without stopping, and continuous winding is achieved through the drive motor and synchronous wheel system.

Benefits of technology

The bag wrapping efficiency and quality are improved, and the bag replacement time is reduced, ensuring the continuity of the bag wrapping process and the bag tension are stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cable four-reel high-speed wrapping device, and relates to the technical field of cable wrapping, the cable four-reel high-speed wrapping device comprises a rack, a rotating body is rotatably mounted on the upper side of the left end of the rack, a driving motor is arranged in the middle of the bottom end of the rotating body, and the driving motor is used for driving the rotating body to rotate; a tape reel assembly is arranged in the middle of the right end of the rotating body and comprises a mounting block, the mounting block is fixedly mounted at the upper end of the inner side of the rack, tape loading chucks are arranged on the upper, lower, left and right end faces of the mounting block, tape guiding rods are arranged on one sides of the four sets of tape loading chucks, and the tape guiding rods are mounted on the edge of the outer surface of the mounting block; and a half-moon block is arranged at the tail end of the belt guide rod. According to the utility model, the four groups of tape loading chucks are arranged, so that after the wrapping tapes in the two corresponding groups of tape loading chucks are used up, the wrapping tapes in the other two groups of tape loading chucks can be quickly connected for use, thereby reducing the time for replacing and installing wrapping tape materials, and effectively improving the efficiency and quality of wrapping cable products.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable wrapping, in particular to a 4-reel high-speed cable wrapping device. Background Art

[0002] Cable taping is a process in which various ribbon or wire materials are spirally wrapped around the core of a cable or cable. This process is widely used for wrapping cable core tape, armored steel tape, aluminum (copper)-plastic composite tape for shielding, and insulation wrapping for paper-insulated cables. The wrapping material can be metallic or non-metallic, such as non-woven fabric, PVC tape, fire-resistant mica tape, and polyester tape. The taping machine rotates the tape on a turntable, wrapping it around the core wire. It is primarily used for wrapping the insulated core wires of electrical wires, power cables, control cables, and optical cables.

[0003] Traditional wrapping devices are mostly two-disc structures. When the tape in the tape chuck is used up, the staff needs to shut down the machine, then open the outer disk of the tape chuck, and then replace the tape. The entire replacement process is time-consuming, which affects the work efficiency of cable wrapping.

[0004] In order to solve the above problems, we propose a 4-reel high-speed cable wrapping device to solve the above problems. Utility Model Content

[0005] In order to solve the problems in the background technology, the utility model provides a 4-reel high-speed cable wrapping device.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A high-speed cable 4-reel wrapping device comprises a frame, a rotating body is rotatably mounted on the upper left end of the frame, a driving motor is provided at the middle of the bottom end of the rotating body, and the driving motor is used to drive the rotating body to rotate;

[0008] A tape reel assembly is provided in the middle of the right end of the rotating body, and the tape reel assembly includes a mounting block, which is fixedly mounted on the middle of the right end of the rotating body, and tape chucks are provided on the upper and lower and left and right end faces of the mounting block. A tape guide rod is provided on one side of the four groups of tape chucks, and the tape guide rod is mounted on the outer surface edge of the mounting block, and a half-moon block is provided at the end of the tape guide rod.

[0009] Preferably, the drive motor is fixedly mounted at the bottom left end of the frame, a main synchronous wheel is provided at the output end of the drive motor, a secondary synchronous wheel is provided on the outer surface of the rotating body, and the main synchronous wheel and the secondary synchronous wheel are connected by a synchronous belt.

[0010] Preferably, a through hole is provided in the middle portion of the inner side of the mounting block, and the through hole and the center line of the rotating body are in the same horizontal plane.

[0011] Preferably, a broken belt detector is provided at the middle of the left end of the belt loading chuck.

[0012] Preferably, a tension adjustment rod is provided at the middle of the right end of the belt loading chuck.

[0013] Preferably, a tension belt is adapted to be installed on one side of the belt-loading chuck.

[0014] Preferably, a wire outlet is provided in the middle of the right end of the frame.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] In this solution, tape loading chucks are provided on the upper and lower and left and right end faces of the mounting block to form a 4-disc structure. When the tapes in two sets of corresponding tape loading chucks are used up, the staff can quickly connect and use the tapes in the other two sets of tape loading chucks, reducing the time for replacing the installation tape materials, thereby effectively improving the efficiency and quality of wrapping cable products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a side sectional structural diagram of the belt reel assembly of the present utility model;

[0019] Figure 3 This is a left-side structural diagram of the belt reel assembly of the present utility model;

[0020] Figure 4 This is a structural diagram of the four-piece belt clamping disc and the mounting block in the utility model;

[0021] Figure 5 This is a top view of the structure of the present utility model.

[0022] In the figure: 1. Frame; 2. Rotating body; 3. Driving motor; 4. Main synchronous wheel; 5. Auxiliary synchronous wheel; 6. Synchronous belt; 7. Mounting block; 8. Through hole; 9. Belt loading chuck; 10. Tension adjustment rod; 11. Tension belt; 12. Belt break detector; 13. Belt guide rod; 14. Half-moon block; 15. Wire outlet. DETAILED DESCRIPTION

[0023] The embodiment of the present application provides a 4-reel high-speed cable wrapping device, the main technology of which is that a 4-reel structure is formed by arranging tape loading chucks 9 on the upper and lower and left and right end faces of the mounting block 7. When the tapes in two sets of corresponding tape loading chucks 9 are used up, the staff can quickly connect and use the tapes in the other two sets of tape loading chucks 9, which reduces the time for replacing and installing the tape materials, thereby effectively improving the efficiency and quality of wrapping the cable products; at the same time, in the process of conveying the tape, by arranging a tension belt 11, the tension of the tape can be adjusted and controlled, and the tension of the tape is kept constant during the wrapping process to ensure the quality of the wrapping.

[0024] Example: Refer to Figure 1 - Figure 5 As shown, a high-speed cable 4-reel wrapping device of this embodiment includes a frame 1, a rotating body 2 is rotatably mounted on the upper left end of the frame 1, and a driving motor 3 is provided at the middle of the bottom end of the rotating body 2. The driving motor 3 is used to drive the rotating body 2 to rotate;

[0025] A tape reel assembly is provided in the middle of the right end of the rotating body 2, and the tape reel assembly includes a mounting block 7, which is fixedly mounted in the middle of the right end of the rotating body 2. The upper and lower and left and right end faces of the mounting block 7 are provided with tape chucks 9, and one side of the four assemblies of tape chucks 9 is provided with a tape guide rod 13, which is mounted on the outer surface edge of the mounting block 7, and a half-moon block 14 is provided at the end of the tape guide rod 13.

[0026] Among them, the tape loading chuck 9 is used to install the tape material, the tape guide rod 13 is used to guide and transport the tape, and the setting of the half-moon block 14 can adjust the final output angle of the tape, so that the staff can adjust the installation angle of the half-moon block 14 according to needs, so as to adjust the angle of the cable product wrapping.

[0027] The driving motor 3 is fixedly mounted at the bottom left end of the frame 1. A main synchronous wheel 4 is provided at the output end of the driving motor 3. A secondary synchronous wheel 5 is provided on the outer surface of the rotating body 2. The main synchronous wheel 4 and the secondary synchronous wheel 5 are connected by a synchronous belt 6. When driven by the driving motor 3, the rotating body 2 can be driven to rotate.

[0028] A through hole 8 is provided in the middle of the inner side of the mounting block 7 , and the through hole 8 is in the same horizontal plane as the center line of the rotating body 2 , so that the cable products can be smoothly transported between the rotating body 2 and the through hole 8 .

[0029] In some examples, a broken tape detector 12 is provided at the middle of the left end of the tape loading chuck 9. The broken tape detector 12 can detect the tape. If a broken tape occurs, the wrapping device will receive a signal, stop running immediately, and use a buzzer to remind the staff to handle it.

[0030] In some examples, a tension adjustment rod 10 is provided in the middle of the right end of the tape loading chuck 9, which is mainly used to limit the tape in the tape loading chuck 9 to prevent the tape from becoming loose. The tension adjustment rod 10 can be moved and adjusted and installed according to actual usage.

[0031] In some examples, a tension belt 11 is also adapted to be installed on one side of the tape loading chuck 9. The mechanical structure of the tension belt 11 is an existing mature technology and will not be described in detail here. Its main function is to adjust and control the tension of the tape, and to keep the tension of the tape constant during the wrapping process to ensure the quality and consistency of the wrapping; at the same time, the setting of the tension belt 11 can also prevent the tape material from being loose or too tight, thereby affecting the tightness of the wrapping and the appearance of the finished product.

[0032] In some examples, a wire outlet 15 is provided at the middle of the right end of the rack 1 for wire outlet.

[0033] The working principle of this utility model is:

[0034] When the cable product needs to be wrapped, firstly, the wrapping tape is installed in the four-sided tape chuck 9, and the wrapping tape is wrapped around the outer surface of the cable product. The cable product passes through the rotating body 2 and the through hole 8, and finally passes through the outlet 15 to be connected to the cable winding device. The cable winding device can generate tension by winding the cable, so that the cable can be conveyed through the rack 1.

[0035] At this time, by starting the driving motor 3, the main synchronous wheel 4 is driven to rotate. Driven by the synchronous belt 6 and the auxiliary synchronous wheel 5, the rotating body 2 drives the mounting block 7 to rotate. As the rotating body 2 drives the mounting block 7 to rotate, the wrapping tape is wrapped around the cable product.

[0036] The utility model is provided with four groups of tape chucks 9. When the tapes in two groups of corresponding tape chucks 9 are used up, the staff can quickly connect and use the tapes in the other two groups of tape chucks 9, thereby effectively solving the working efficiency of replacing the tapes of the traditional wrapping device, thereby effectively improving the efficiency and quality of wrapping the cable products.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A 4-reel high-speed cable wrapping device, characterized in that: It comprises a frame (1), a rotating body (2) is rotatably mounted on the upper left end of the frame (1), a driving motor (3) is provided at the middle of the bottom end of the rotating body (2), and the driving motor (3) is used to drive the rotating body (2) to rotate; A tape reel assembly is provided at the middle of the right end of the rotating body (2), and the tape reel assembly includes a mounting block (7), the mounting block (7) is fixedly mounted at the middle of the right end of the rotating body (2), and the upper and lower and left and right end surfaces of the mounting block (7) are all provided with tape chucks (9), and one side of the four groups of tape chucks (9) is provided with a tape guide rod (13), the tape guide rod (13) is mounted on the outer surface edge of the mounting block (7), and a half-moon block (14) is provided at the end of the tape guide rod (13).

2. A 4-reel high-speed cable wrapping device according to claim 1, characterized in that: The driving motor (3) is fixedly mounted on the bottom of the left end of the frame (1); a main synchronous wheel (4) is provided at the output end of the driving motor (3); a secondary synchronous wheel (5) is sleeved on the outer surface of the rotating body (2); and the main synchronous wheel (4) and the secondary synchronous wheel (5) are connected in transmission via a synchronous belt (6).

3. A 4-reel high-speed cable wrapping device according to claim 2, characterized in that: A through hole (8) is provided in the middle of the inner side of the mounting block (7), and the through hole (8) and the center line of the rotating body (2) are in the same horizontal plane.

4. A 4-reel high-speed cable wrapping device according to claim 3, characterized in that: A broken belt detector (12) is provided at the middle of the left end of the belt loading chuck (9).

5. A 4-reel high-speed cable wrapping device according to claim 4, characterized in that: A tension adjustment rod (10) is provided at the middle of the right end of the belt loading chuck (9).

6. A 4-reel high-speed cable wrapping device according to claim 5, characterized in that: A tension belt (11) is also adapted to be installed on one side of the belt-loading chuck (9).

7. A 4-reel high-speed cable wrapping device according to claim 6, characterized in that: A wire outlet (15) is provided at the middle of the right end of the frame (1).