PCB terminal automatic crimping equipment with high precision characteristic
Through the automatic crimping equipment of PCB terminals with multiple limit structures and automatic rebound mechanisms, the problems of low accuracy and low automation in existing equipment are solved, and high-precision and efficient crimping operation are achieved, and it is suitable for PCBs and terminals of various specifications.
Patent Information
- Application Number
- CN202422430254.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing PCB terminal compressing equipment has low accuracy and low automation and efficiency, especially in the compressing process of small PCBs.
The PCB terminal automatic crimping equipment adopts multiple limit structures and automatic rebound mechanisms, precise crimping is achieved through the cooperation of the slider and the slider. It is equipped with an alternative crimping head and seat body, suitable for terminals and PCBs of different specifications.
It realizes high-precision and high degree of automation crimping action, adapts to PCBs and terminals of various specifications, and is especially suitable for compacting of small PCBs, improving machining efficiency and automation.
Smart Images

Figure CN223230670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a field, and in particular to an automatic crimping device for PCB terminals with high precision. Background Art
[0002] Currently, the pressing process for small PCBs with terminals relies primarily on conventional jigs. These jigs use a motor- or pneumatic-driven press head to align the PCB with the terminals before pressing. However, for some products requiring high precision, these conventional jigs are no longer sufficient. Furthermore, the preparatory steps before pressing are complex and often require manual fine-tuning, resulting in a low level of automation and efficiency.
[0003] In light of this, this technical solution proposes a high-precision automatic crimping device for PCB terminals. This device utilizes multiple position-limiting structures and an automatic rebound mechanism to achieve fast and accurate crimping. The overall structure is simple and can be operated with a variety of drives (e.g., pneumatic or electric) or manual operation. Furthermore, it offers strong adaptability, allowing for interchangeable crimping of terminals and PCBs of varying specifications. Utility Model Content
[0004] The technical solution of this utility model aims to at least partially address one of the technical problems in the related art. To this end, the main purpose of this utility model is to provide a high-precision automatic crimping device for PCB terminals, aiming to address the low precision, processing efficiency, and automation levels of existing PDB terminal crimping devices.
[0005] To achieve the above object, the utility model provides a high-precision PCB terminal automatic crimping device, comprising a crimping assembly,
[0006] The crimping assembly includes a slider sleeved on a slide rod, a mounting seat is provided at one end of the slide rod, a pressure head is provided at the bottom of the mounting seat, limiting columns are provided on both sides of the pressure head, a seat body is provided on one side of the pressure head, limiting holes corresponding to the limiting columns are provided on the seat body, a fixing groove is provided between the limiting holes, a fixing fixture with a built-in terminal is provided in the fixing groove, positioning columns for positioning the PCB are provided on both sides of the fixing groove, and a spring cap for rebounding and resetting the pressure head is also provided on the seat body.
[0007] The pressing head realizes the crimping of the PCB and the terminal through the cooperation of the slider and the slide rod.
[0008] As a further solution of the present invention, an external frame shell is provided on the outside of the crimping assembly, and the external frame shell includes a back frame framed on the back of the crimping assembly and a base provided on the bottom of the back frame.
[0009] As a further solution of the present invention, a slide rail is provided on the base, and the slide rail cooperates with the seat body to achieve sliding.
[0010] As a further solution of the present invention, triangular supports are provided on both sides of the back frame.
[0011] As a further solution of the present invention, a cover is provided on the front side of the slider and the PCB.
[0012] As a further solution of the present invention, the seat body is provided with a guide column which is sleeved into the spring cap.
[0013] As a further solution of the present invention, the bottom surface of the pressure head is provided with a protrusion corresponding to the pressing fit of the PCB terminal.
[0014] The beneficial effects of the utility model are as follows:
[0015] This high-precision automatic PCB terminal crimping device, proposed in this utility model, precisely secures the PCB and terminals to be crimped together through its fixing slots, fixtures, and positioning posts. The crimping structure (pressing head, slide bar, and slider) with a reset mechanism achieves highly automated and precise crimping. The spring cap also features an automatic rebound feature, automatically rebounding to the position to be crimped after a single crimping operation. Furthermore, the press head and base are both replaceable, offering strong adaptability and enabling crimping of various PCB and terminal specifications. It is particularly suitable for crimping terminals on small PCBs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model technical solution or the utility model technical solution in the prior art, the drawings required for use in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model technical solution. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model equipment.
[0018] Figure 2 This is a schematic diagram of the initial disassembly of the crimping assembly and the external frame shell in the present invention.
[0019] Figure 3 This is an enlarged schematic diagram of the PCB in the present invention when it is ready to be pressed.
[0020] Figure 4 This is a schematic diagram of the disassembled crimping assembly and the enlarged local structure in the present invention.
[0021] Figure 5 This is a schematic diagram of the assembly of the fixing component, positioning column, spring cap and other structures in the utility model.
[0022] [Main parts / assembly reference numerals]
[0023] Label name Label name 1 External frame 220 Limit column 10 Back frame 221 Indenter 11 Cover 23 slider 12 base 24 Limiting hole 13 Triangle support 25 Fixed slot 14 Slide rails 26 Fixed fixture 2 Crimp components 260 terminal 20 Fixed plate 27 Positioning column 200 Limiting plate 28 Spring cap 21 base body 280 Guide Pillar 210 Sliders 3 PCB 22 Mounting Block DETAILED DESCRIPTION
[0024] as follows:
[0025] Please see the attached Figure 1-5 ,
[0026] The main structure includes a crimping assembly 2, which includes a slider 23 sleeved on the slide rod 210, a mounting seat 22 provided at one end of the slide rod 210, a pressure head 221 provided at the bottom of the mounting seat, limiting columns 220 provided on both sides of the pressure head 221, a seat body 21 provided on one side of the pressure head 221, a limiting hole 24 corresponding to the limiting column 220 provided on the seat body 21, a fixing groove 25 is provided between the limiting holes, a fixing fixture 26 with a built-in terminal 260 is provided in the fixing groove 25, positioning columns 27 for positioning pcb3 are provided on both sides of the fixing groove 25, and a spring cap 28 for rebounding and resetting the pressure head 221 is also provided on the seat body 21. The pressure head 221 realizes the crimping of pcb3 and terminal 260 through the cooperation of the slider 23 and the slide rod 210.
[0027] Here's how it works:
[0028] Before pressing, first place the terminal 260 to be pressed and the fixing jig 26 in the fixing groove 25 (the fixing jig 26 is regarded as the packaging or package of the finished terminal 260). At this time, the terminal 260 is in a fixed state. Then fix the pcb3 through the positioning column 27. At this time, the pressing point of the pcb3 is facing the terminal 260. Drive the slider 23 downward along the slide rod 210 to make the mounting seat 22 press down with the pressure head 221. The pressure head 221 is mainly limited by the limiting columns 220 on both sides and the limiting holes 24. At this time, the pressure head 221 completes the crimping of the pcb3 and the terminal 260. Since the spring cap 28 is provided, it can automatically rebound after crimping (mainly used for uninterrupted pressing during automatic loading and unloading).
[0029] In a preferred embodiment of the present invention, an external frame shell 1 is provided outside the crimping assembly 2 . The external frame shell 1 includes a back frame 10 framed on the back of the crimping assembly 2 and a base 12 provided at the bottom of the back frame 10 .
[0030] The outer frame 1 is provided mainly to encapsulate the integral crimping assembly 2 so as to facilitate assembly on the device body.
[0031] A preferred embodiment of the present invention is as follows: a slide rail 14 is provided on the base 12 , and the slide rail 14 cooperates with the base body 21 to achieve sliding.
[0032] When connected to the main body of the processing equipment, the slide rail 14 and the base body 21 cooperate to serve as an automatic loading and unloading structure.
[0033] A preferred embodiment of the present invention is as follows: triangular supports 13 are provided on both sides of the back frame 10 .
[0034] The provided triangular support 13 has high strength characteristics to prevent deformation failure after long-term operation.
[0035] In a preferred embodiment of the present invention, a cover 11 is provided on the front side of the slider 23 and the PCB 3 .
[0036] The cover 11 is provided to provide preliminary protection for the PCB 3 and the terminals 260 when they are pressed together.
[0037] In a preferred embodiment of the present invention, the seat body 21 is provided with a guide post 280 which is sleeved in the spring cap 28 .
[0038] The guide post 280 is provided to allow the spring to move downward in a straight line and to reset.
[0039] A preferred embodiment of the present invention is as follows: the bottom surface of the pressing head 221 is provided with a bump corresponding to the PCB3 terminal 260.
[0040] The provided bumps facilitate uniform force during pressing, thereby improving the precision of the joint between the terminal 260 and the PCB 3.
[0041] The above are only preferred embodiments of the technical solution of the present utility model, and do not limit the patent scope of the technical solution of the present utility model. All equivalent structural transformations made by using the contents of the description and drawings of the technical solution of the present utility model under the conception of the technical solution of the present utility model, or direct / indirect application in other related technical fields are included in the patent protection scope of the technical solution of the present utility model.
Claims
1. A high-precision PCB terminal automatic crimping device, characterized in that: include Crimp components, The crimping assembly includes a slider sleeved on a slide rod, a mounting seat is provided at one end of the slide rod, a pressure head is provided at the bottom of the mounting seat, limiting columns are provided on both sides of the pressure head, a seat body is provided on one side of the pressure head, limiting holes corresponding to the limiting columns are provided on the seat body, a fixing groove is provided between the limiting holes, a fixing fixture with a built-in terminal is provided in the fixing groove, positioning columns for positioning the PCB are provided on both sides of the fixing groove, and a spring cap for rebounding and resetting the pressure head is also provided on the seat body. The pressing head realizes the crimping of the PCB and the terminal through the cooperation of the slider and the slide rod.
2. The high-precision PCB terminal automatic crimping device according to claim 1, characterized in that: An external frame shell is provided on the outside of the crimping assembly. The external frame shell comprises a back frame framed on the back of the crimping assembly and a base arranged on the bottom of the back frame.
3. The high-precision PCB terminal automatic crimping device according to claim 2, characterized in that: The base is provided with a slide rail, and the slide rail cooperates with the seat body to achieve sliding.
4. The high-precision PCB terminal automatic crimping device according to claim 2, characterized in that: Triangular supports are provided on both sides of the back frame.
5. The high-precision PCB terminal automatic crimping device according to claim 1, characterized in that: A cover is provided on the front side of the slider and the PCB.
6. The high-precision PCB terminal automatic crimping device according to claim 1, characterized in that: The seat body is provided with a guide column which is sleeved in the spring cap.
7. The high-precision PCB terminal automatic crimping device according to claim 1, characterized in that: The bottom surface of the pressure head is provided with a convex block corresponding to the pressing of the PCB terminal.