Automatic copper bar loading machine for extension socket inner container
By designing an automatic copper strip machine for inserting inner liner, the automatic cutting and assembly of copper strips is achieved using components such as conveyor belts and servo motors, solving the problem of inefficient traditional manual assembly and achieving efficient and automated production.
Patent Information
- Application Number
- CN202422529409.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-19
AI Technical Summary
The assembly efficiency of the traditional inner liner copper strip is inefficient, time-consuming and labor-intensive, and cannot achieve continuous operation, affecting productivity.
An automatic copper strip machine for inserting inner liner is designed, including a workbench, feeding assembly, copper strip cutting assembly, conveying assembly and unloading assembly, and uses conveyor belts, clamp cylinders, servo motors and cylinders to realize automated copper strip cutting and assembly.
Automatic copper strip assembly is realized, manpower is liberated, work efficiency is improved, and production is sustained and efficient.
Smart Images

Figure CN223230680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the production field of power strips, in particular to a machine for automatically installing copper bars in the inner liner of a power strip. Background Art
[0002] A power strip, also known as a socket strip, is a device used to connect multiple electrical devices to a power socket at the same time. Its assembly process involves several key steps to ensure the safety and functionality of the final product. First, all components must be prepared as required, including the housing, socket module, terminal blocks and power cord. The housing is made of insulating material to protect the internal circuit from the external environment and prevent the risk of electric shock. Next, the power cord needs to be connected to the terminal blocks. This process requires the contact points of the cable to be firm and well insulated to ensure that the current can pass stably and prevent short circuits or electrical failures. The terminal blocks usually have clear markings to help with correct connection. After wiring, fix the socket module to the predetermined position of the housing and ensure that it is correctly connected to the internal circuit.
[0003] The socket must be installed firmly to prevent it from loosening during use. After assembly, it is crucial to perform a functional test on the socket strip. This includes checking whether each socket is working properly, whether it can safely carry current, and whether it complies with relevant safety standards. This step usually requires professional equipment to verify the electrical performance of the socket and ensure its safety in actual use. During the entire assembly process, all technical specifications and safety requirements should be strictly followed to prevent potential electrical hazards and ensure the reliability and safety of the final product.
[0004] When assembling the copper bars of the power strip, the copper bars are cut into small sections and then installed in the designated positions. However, the traditional assembly method is manual assembly, which is inefficient, time-consuming and labor-intensive, and cannot be operated continuously, affecting productivity. Therefore, an automatic copper bar installation machine for the power strip inner tank is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an automatic copper bar installation machine for power strip inner tanks, aiming to improve the problems of manual assembly, low efficiency, time-consuming and labor-intensive, and inability to operate continuously, which affects productivity.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solution: a power strip inner tank automatic copper strip installation machine, comprising:
[0007] A workbench to support the entire device;
[0008] A feeding assembly, used for conveying strip parts, is installed on the left side of the top of the workbench;
[0009] A copper bar cutting assembly, used for automatically cutting the conveyed copper bars, is installed on one side of the top of the workbench;
[0010] A conveying assembly, used for conveying the power strips, which is installed on the other side of the top of the workbench;
[0011] The unloading assembly is used to transport the assembled strip inner shell out of the device, and is installed on the rear side of the top of the workbench.
[0012] As a further description of the above technical solution:
[0013] The feeding assembly includes a conveyor belt group and a support frame. The bottom of the conveyor belt group is fixedly connected to the top of the workbench. The bottom of the conveyor belt group is fixedly connected to the speed regulating motor. The bottom of the support frame is fixedly connected to the top of the workbench. The left side of the support frame is fixedly connected to a clamping cylinder. The top of the support frame is fixedly connected to an upper and lower cylinder. The rear side of the support frame is fixedly connected to a moving cylinder.
[0014] As a further description of the above technical solution:
[0015] The copper strip cutting assembly includes a guide rail group 1 and a guide rail group 2. The bottom of the guide rail group 1 is fixedly connected to the top of the workbench, the rear side of the guide rail group 1 is fixedly connected to a servo motor 1, the left side of the guide rail group 1 is fixedly connected to a copper sheet cutting group, the bottom of the guide rail group 2 is fixedly connected to the top of the workbench, the right side of the guide rail group 2 is fixedly connected to a servo motor 2, the top of the guide rail group 2 is equipped with an upper and lower cylinder 2, the left side of the guide rail group 2 is fixedly connected to a fixed plate, the top of the fixed plate is equipped with a copper sheet straightening group, and the bottom of the fixed plate is fixedly connected to a servo motor 3.
[0016] As a further description of the above technical solution:
[0017] The conveying component includes a slide, the bottom of which is fixedly connected to the top of the workbench, the bottom of which is fixedly connected to a guide rail group three, the right side of the guide rail group three is fixedly connected to a servo motor four, and an assembly fixture is provided on the left side of the slide.
[0018] As a further description of the above technical solution:
[0019] The unloading assembly includes a conveyor belt group 2, the bottom of the conveyor belt group 2 is fixedly connected to the top of the workbench, a connecting frame is provided on the left side of the conveyor belt group 2, the top of the connecting frame is fixedly connected to upper and lower cylinders 3, the left side of the connecting frame is fixedly connected to a moving cylinder 2, the bottom of the connecting frame is provided with two clamping cylinders 2, and the bottom of the right side of the conveyor belt group 2 is fixedly connected to a servo motor 5.
[0020] As a further description of the above technical solution:
[0021] The clamping cylinder 1 is arranged just above the right side of the conveyor belt group 1.
[0022] As a further description of the above technical solution:
[0023] The copper sheet cutting group is arranged on the right side of the copper sheet straightening group.
[0024] As a further description of the above technical solution:
[0025] The bottom of the guide rail group 3 is fixedly connected to the top of the workbench.
[0026] The utility model has the following beneficial effects:
[0027] In the utility model, the workpiece is conveyed to the right by the conveyor belt group 1, and the workpiece is moved to the assembly fixture in cooperation with the clamping cylinder 1. At the same time, the copper sheet is straightened by the copper sheet straightening group, and then cut by the copper sheet cutting group. The workpiece is clamped and installed on the assembly fixture by the upper and lower cylinders 2, and finally the workpiece is clamped out by the clamping cylinder 2, realizing the automatic assembly of the copper strips, freeing the employees' hands, saving labor, effectively improving work efficiency, and having strong sustainability, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a three-dimensional schematic diagram of the automatic copper strip installation machine for the power strip liner proposed by the present invention;
[0029] Figure 2 This is a structural diagram of the conveyor belt group 1 of the automatic copper strip loading machine for power strip inner liner proposed by the present invention;
[0030] Figure 3 This is a structural diagram of the copper sheet straightening group of the automatic copper strip installation machine for power strip inner tanks proposed by the present invention;
[0031] Figure 4 This is a schematic diagram of the structure of the chute of the automatic copper strip loading machine for the power strip liner proposed by the present invention;
[0032] Figure 5 This is a structural schematic diagram of the conveyor belt group 2 of the automatic copper strip loading machine for power strip inner liner proposed by the present invention.
[0033] Legend:
[0034] 1. Workbench; 2. Conveyor belt group 1; 3. Speed regulating motor; 4. Support frame; 5. Clamping cylinder 1; 6. Upper and lower cylinder 1; 7. Moving cylinder 1; 8. Guide rail group 1; 9. Servo motor 1; 10. Copper sheet cutting group; 11. Guide rail group 2; 12. Servo motor 2; 13. Upper and lower cylinder 2; 14. Fixed plate; 15. Copper sheet straightening group; 16. Servo motor 3; 17. Slide; 18. Guide rail group 3; 19. Servo motor 4; 20. Assembly fixture; 21. Conveyor belt group 2; 22. Connecting frame; 23. Upper and lower cylinder 3; 24. Moving cylinder 2; 25. Clamping cylinder 2; 26. Servo motor 5; 27. Feeding assembly; 28. Copper strip cutting assembly; 29. Conveying assembly; 30. Unloading assembly. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Reference Figure 1 - Figure 5 The utility model provides an embodiment: an automatic copper bar loading machine for power strip inner liner, comprising a workbench 1, which is used to connect and support the entire device for easy operation. A feeding assembly 27 is installed on the left side of the top of the workbench 1, and the feeding assembly 27 is used to transport power strip parts. A copper bar cutting assembly 28 is installed on the top of the workbench 1, and the copper bar cutting assembly 28 is used to automatically cut copper bars. A conveying assembly 29 is installed on the top of the workbench 1, and the conveying assembly 29 is used to transport the power strip. A unloading assembly 30 is installed on the top of the workbench 1, and the unloading assembly 30 is used to transport the assembled power strip inner liner out.
[0037] Reference Figure 1 and Figure 2 The feeding assembly 27 includes a conveyor belt group 2 and a support frame 4. The bottom of the conveyor belt group 2 is fixedly connected to the top of the workbench 1. The bottom of the conveyor belt group 2 is fixedly connected to the speed regulating motor 3. The bottom of the support frame 4 is fixedly connected to the top of the workbench 1. The left side of the support frame 4 is fixedly connected to a clamping cylinder 5. The top of the support frame 4 is fixedly connected to an upper and lower cylinder 6. The back side of the support frame 4 is fixedly connected to a moving cylinder 7. The conveyor belt group 2 is used to transport the strip liner. The speed regulating motor 3 is used to drive the conveyor belt group 2 to work. The support frame 4 is used to connect and support other parts. The clamping cylinder 5 is used to clamp the liner and move it. The upper and lower cylinders 6 are used to drive the liner to move downward, and the moving cylinder 7 is used to support the copper sheet.
[0038] Reference Figure 1 and Figure 3 The copper strip cutting assembly 28 includes a guide rail group 1 8 and a guide rail group 2 11. The bottom of the guide rail group 1 8 is fixedly connected to the top of the workbench 1. The rear side of the guide rail group 1 8 is fixedly connected to a servo motor 1 9. The left side of the guide rail group 1 8 is fixedly connected to a copper sheet cutting group 10. The bottom of the guide rail group 2 11 is fixedly connected to the top of the workbench 1. The right side of the guide rail group 2 11 is fixedly connected to a servo motor 2 12. The top of the guide rail group 2 11 is installed with an upper and lower cylinder 2 13. The left side of the guide rail group 2 11 is fixedly connected to a fixed plate 14. The top of the fixed plate 14 is installed with a copper sheet straightening group 15. The bottom of the fixed plate 14 is fixedly connected to a servo motor 3 16. The guide rail group 1 8 is used to connect and support other parts. The servo motor 1 9 is used to drive the copper sheet cutting group 10 to move forward and backward. The copper sheet cutting group 10 is used to cut the copper sheet. The guide rail group 2 11 is used to limit the moving direction of the upper and lower cylinders 2 13 to ensure that the upper and lower cylinders 2 13 can only move left and right and will not move around. The servo motor 2 12 is used to drive the upper and lower cylinders 2 13 to move. The upper and lower cylinders 2 13 are used to clamp the copper sheet and move. The fixed plate 14 is used to connect and support internal parts. The copper sheet straightening group 15 is used to straighten the copper sheet to avoid bending. The servo motor 3 16 is used to drive the copper sheet straightening group 15 to work.
[0039] Reference Figure 1 and Figure 4 The conveying component 29 includes a chute 17, the bottom of the chute 17 is fixedly connected to the top of the workbench 1, the bottom of the chute 17 is fixedly connected to the guide rail group three 18, the right side of the guide rail group three 18 is fixedly connected to the servo motor four 19, and the left side of the chute 17 is provided with an assembly fixture 20. The chute 17 is a device for conveying workpieces. The guide rail group three 18 and the servo motor four 19 cooperate to drive the chute 17 to convey the workpiece. The assembly fixture 20 is for facilitating the assembly of copper sheets.
[0040] Reference Figure 1 and Figure 5The unloading assembly 30 includes a conveyor belt group 21. The bottom of the conveyor belt group 21 is fixedly connected to the top of the workbench 1. A connecting frame 22 is provided on the left side of the conveyor belt group 21. The top of the connecting frame 22 is fixedly connected with an upper and lower cylinder three 23. The left side of the connecting frame 22 is fixedly connected with a moving cylinder 24. Two clamping cylinders 25 are provided at the bottom of the connecting frame 22. The bottom of the right side of the conveyor belt group 21 is fixedly connected with a servo motor five 26. The conveyor belt group 21 is used to transport the assembled plug-in strips out. The connecting frame 22 is for connecting and supporting other parts. The upper and lower cylinders three 23 are used to drive the clamping cylinder 25 to move up and down. The clamping cylinder 25 is for clamping the workpiece and moving it, and the moving cylinder 24 is for supporting the workpiece. The clamping cylinder 1 5 is arranged just above the right side of the conveyor belt group 1 2 to ensure that the positioning is correct and will not deviate. The copper sheet cutting group 10 is arranged on the right side of the copper sheet straightening group 15 for smooth operation without damaging the copper sheet. The bottom of the guide rail group 3 18 is fixedly connected to the top of the workbench 1 to keep it stable.
[0041] Working principle: When using this device, the conveyor belt group 2 driven by the speed regulating motor 3 is controlled to transport the liner to the right, and then the upper and lower cylinders 16 are controlled to drive the clamping cylinder 15 to move downward and clamp the liner and transport it to the assembly fixture 20. At the same time, the servo motor 3 16 is controlled to drive the copper sheet straightening group 15 to straighten the copper sheet, and cut it through the copper sheet cutting group 10. The upper and lower cylinders 2 13 clamp the cut copper sheet and control the servo motor 2 12 to move the upper and lower cylinders 2 13 on the guide rail group 2 11, and finally install it in the liner. Then the upper and lower cylinders 3 23 are controlled to work, drive the clamping cylinder 2 25 to move downward and clamp the liner, and then transport the liner to the conveyor belt group 2 21.
[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. The automatic copper strip installation machine for power strip inner tank is characterized by: include: A workbench (1) for supporting the entire device; A feeding assembly (27) for conveying plug-in strip parts, which is installed on the left side of the top of the workbench (1); A copper bar cutting assembly (28) is used for automatically cutting the conveyed copper bars, and is installed on one side of the top of the workbench (1); A conveying assembly (29) for conveying the plug strips, which is installed on the other side of the top of the workbench (1); A discharge assembly (30) is used to transport the assembled strip inner container out of the device, and is installed on the top rear side of the workbench (1).
2. The automatic copper strip installation machine for power strip inner shell according to claim 1, characterized in that: The feeding assembly (27) includes a conveyor belt group (2) and a support frame (4), wherein the bottom of the conveyor belt group (2) is fixedly connected to the top of the workbench (1), the bottom of the conveyor belt group (2) is fixedly connected to a speed regulating motor (3), the bottom of the support frame (4) is fixedly connected to the top of the workbench (1), the left side of the support frame (4) is fixedly connected to a clamping cylinder (5), the top of the support frame (4) is fixedly connected to an upper and lower cylinder (6), and the rear side of the support frame (4) is fixedly connected to a moving cylinder (7).
3. The automatic copper strip installation machine for power strip inner shell according to claim 1, characterized in that: The copper strip cutting assembly (28) comprises a guide rail group 1 (8) and a guide rail group 2 (11), wherein the bottom of the guide rail group 1 (8) is fixedly connected to the top of the workbench (1), the rear side of the guide rail group 1 (8) is fixedly connected to a servo motor 1 (9), the left side of the guide rail group 1 (8) is fixedly connected to a copper sheet cutting group (10), the bottom of the guide rail group 2 (11) is fixedly connected to the top of the workbench (1), the right side of the guide rail group 2 (11) is fixedly connected to a servo motor 2 (12), the top of the guide rail group 2 (11) is equipped with an upper and lower cylinder 2 (13), the left side of the guide rail group 2 (11) is fixedly connected to a fixed plate (14), the top of the fixed plate (14) is equipped with a copper sheet straightening group (15), and the bottom of the fixed plate (14) is fixedly connected to a servo motor 3 (16).
4. The automatic copper strip installation machine for power strip inner shell according to claim 1, characterized in that: The conveying assembly (29) includes a slide (17), the bottom of the slide (17) is fixedly connected to the top of the workbench (1), the bottom of the slide (17) is fixedly connected to a guide rail group three (18), the right side of the guide rail group three (18) is fixedly connected to a servo motor four (19), and an assembly fixture (20) is provided on the left side of the slide (17).
5. The automatic copper strip installation machine for power strip inner shell according to claim 1, characterized in that: The unloading assembly (30) includes a conveyor belt group 2 (21), the bottom of the conveyor belt group 2 (21) is fixedly connected to the top of the workbench (1), a connecting frame (22) is provided on the left side of the conveyor belt group 2 (21), the top of the connecting frame (22) is fixedly connected to an upper and lower cylinder 3 (23), the left side of the connecting frame (22) is fixedly connected to a moving cylinder 2 (24), the bottom of the connecting frame (22) is provided with two clamping cylinders 2 (25), and the bottom of the right side of the conveyor belt group 2 (21) is fixedly connected to a servo motor 5 (26).
6. The automatic copper strip installation machine for power strip inner shell according to claim 2, characterized in that: The clamping cylinder 1 (5) is arranged just above the right side of the conveyor belt group 1 (2).
7. The automatic copper strip installation machine for power strip inner shell according to claim 3, characterized in that: The copper sheet cutting group (10) is arranged on the right side of the copper sheet straightening group (15).
8. The automatic copper strip installation machine for power strip inner shell according to claim 4, characterized in that: The bottom of the guide rail group three (18) is fixedly connected to the top of the workbench (1).