Magnetic strip feeding and pressing-in integrated equipment
By designing the integrated equipment for loading and pressing of magnetic strips, the automatic loading, curling and pressing of magnetic strips is achieved, which solves the problem of frequent manual operations in motor magnet assembly, improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202422335153.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Frequent manual operation is required during the assembly process of existing motor magnets, resulting in high labor costs, low production efficiency and increased floor space.
A magnetic stripe loading and pressing integrated equipment is designed, including a magnetic stripe rack, a first material pushing mechanism, a second material pushing mechanism and a magnetic stripe crimping mechanism to realize automatic loading, automatic crimping and automatic pressing of the magnetic stripe, reducing manual operation flow.
Improve productivity through automated processes, reduce labor costs and reduce production line footprint.
Smart Images

Figure CN223231045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor production equipment, in particular to a magnetic strip feeding and pressing integrated equipment. Background Art
[0002] In the motor's structure, the magnet is placed within the motor's magnet holder. The magnet is first rolled into a ring-shaped magnet from a long magnetic strip and then pressed into the motor's magnet holder. Current production equipment requires an operator to manually take a magnetic strip, place it on a press-in device, and then manually press a start switch. The press-in device automatically rolls and presses the strip, and the operator then manually removes the motor after the magnet is pressed in.
[0003] The current motor magnet assembly process requires frequent manual operations, resulting in high labor costs and low production efficiency. Furthermore, the multiple operations required by operators require more space, increasing the production line's footprint and hindering the intensive use of production. Utility Model Content
[0004] The utility model mainly solves the technical problems of frequent manual operation, high labor cost and low production efficiency in the current motor magnet assembly process, and proposes an integrated magnetic strip feeding and pressing device to automatically feed, curl and press the magnetic strip, thereby reducing multiple manual operation processes and multiple operators, improving production efficiency and reducing labor costs.
[0005] The utility model provides a magnetic strip feeding and pressing integrated device, comprising: a frame and a magnetic strip material rack arranged on the frame, a first material pushing mechanism, a second material pushing mechanism and a magnetic strip curling and pressing mechanism;
[0006] A plurality of magnetic strips are stacked in the magnetic strip material rack, and a magnetic strip outlet is left at the bottom of the magnetic strip material rack;
[0007] The first pushing mechanism includes: a first pushing cylinder and a first pushing plate; the first pushing plate is provided on the telescopic rod of the first pushing cylinder, and the first pushing plate faces the magnetic strip outlet of the magnetic strip rack;
[0008] The second pushing mechanism is arranged on the back of the magnetic strip material rack; the second pushing mechanism includes: a second pushing cylinder and a second pushing plate; the second pushing plate is arranged on the telescopic rod of the second pushing cylinder, and the second pushing plate is curled and pressed into the mechanism toward the magnetic strip.
[0009] Preferably, a transition bar is provided on the back side of the magnetic stripe outlet, and the surface of the transition bar is arc-shaped.
[0010] Preferably, a magnetic stripe transition groove is provided at the root of the transition strip.
[0011] Preferably, a vertical push block is provided on the second push plate.
[0012] Preferably, the magnetic strip curling and pressing mechanism comprises: a pressing head and two curling units arranged opposite to each other;
[0013] Each curling unit includes: a curling cylinder and a curling jig;
[0014] A curling jig is provided on the telescopic rod of the curling cylinder;
[0015] The curling jig has a curling groove capable of curling the long magnetic strip.
[0016] Preferably, the pressing head is arranged on the telescopic rod of the pressing cylinder; and the pressing cylinder is installed on the frame of the magnetic strip curling and pressing mechanism.
[0017] Preferably, a motor placement groove is provided below the press-in head.
[0018] The utility model provides a magnetic stripe feeding and pressing integrated device. A plurality of magnetic strips are installed in a magnetic stripe material rack. A first pushing mechanism performs the first step of automatic feeding, and a second pushing mechanism performs the second step of automatic feeding. The magnetic stripe can be automatically fed to a magnetic stripe curling and pressing mechanism. The magnetic stripe curling and pressing mechanism automatically curls the magnetic stripe and automatically presses the magnet. After the magnet is pressed, the product can be automatically removed. The utility model can automatically feed, curl, and press the magnetic stripe, reducing multiple manual operation processes and multiple operators, improving production efficiency, and reducing labor costs. Through the realization of equipment automation, products can be produced more efficiently and the space occupied by the entire production line can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the magnetic strip feeding and pressing integrated device provided by the utility model. Figure 1 ;
[0020] Figure 2 This is a schematic diagram of the structure of the magnetic strip feeding and pressing integrated device provided by the utility model. Figure 2 ;
[0021] Figure 3 This is a partial structural diagram of the magnetic strip feeding and pressing integrated device provided by the utility model. Figure 1 ;
[0022] Figure 4 This is a partial structural diagram of the magnetic strip feeding and pressing integrated device provided by the utility model. Figure 2 ;
[0023] Figure 5 This is a partial structural diagram of the magnetic strip feeding and pressing integrated device provided by the utility model. Figure 3 .
[0024] Figure numerals: 1, frame; 2, magnetic strip material rack; 3, first pushing mechanism; 4, second pushing mechanism; 5, magnetic strip curling and pressing mechanism; 6, magnet; 201, transition strip; 301, first pushing cylinder; 302, first pushing plate; 401, second pushing cylinder; 402, second pushing plate; 501, pressing head; 502, curling jig; 503, pressing cylinder. DETAILED DESCRIPTION
[0025] To make the technical problems solved, the technical solutions adopted, and the technical effects achieved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely intended to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, rather than all of its contents.
[0026] like Figure 1-5 As shown, the magnetic stripe feeding and pressing integrated device provided by the embodiment of the present invention includes: a frame 1 and a magnetic stripe material rack 2 arranged on the frame 1, a first pushing mechanism 3, a second pushing mechanism 4 and a magnetic stripe curling and pressing mechanism 5.
[0027] A plurality of magnetic strips 6 are stacked in the magnetic strip rack 2, and a magnetic strip outlet is left at the bottom of the magnetic strip rack 2; a transition strip 201 is set on the back of the magnetic strip outlet, and the surface of the transition strip 201 is curved. A magnetic strip transition groove is set at the root of the transition strip 201.
[0028] The first pushing mechanism 3 includes a first pushing cylinder 301 and a first pushing plate 302. The first pushing plate 302 is mounted on the telescopic rod of the first pushing cylinder 301 and faces the magnetic strip outlet of the magnetic strip rack 2. Specifically, the first pushing plate 302 is L-shaped, with the vertical surface of the first pushing plate 302 connected to the telescopic rod of the first pushing cylinder 301. The horizontal surface of the first pushing plate 302 is used to push the magnetic strip. When the telescopic rod of the first pushing cylinder 301 is extended, the first pushing plate 302 can push the magnetic strip out of the magnetic strip outlet at the bottom of the magnetic strip rack 2. After being pushed out of the magnetic strip outlet, the magnetic strip falls along the transition bar 201 into the magnetic strip transition slot.
[0029] The second pushing mechanism 4 is disposed on the back of the magnetic strip material rack 2. The second pushing mechanism 4 includes: a second pushing cylinder 401 and a second pushing plate 402. The second pushing plate 402 is disposed on the telescopic rod of the second pushing cylinder 401. The second pushing plate 402 faces the magnetic strip curling and pressing mechanism 5. A vertical pushing block is disposed on the second pushing plate 402.
[0030] The second push plate 402 is also L-shaped, but the second push plate 402 is located on a horizontal plane as a whole. The second push plate 402 is located above the magnetic stripe transition groove, and the push block extends into the magnetic stripe transition groove; the telescopic rod of the second push cylinder 401 is extended, and the end of the push block of the second push plate 402 can push the magnetic stripe in the magnetic stripe transition groove into the magnetic stripe curling and pressing mechanism 5.
[0031] The magnetic strip curling and pressing mechanism 5 comprises a pressing head 501 and two opposing curling units. Each curling unit comprises a curling cylinder and a curling jig 502. The curling jig 502 is mounted on the telescopic rod of the curling cylinder. The curling jig 502 has a curling groove capable of curling the long magnetic strip. The two curling jigs 502 are arranged in pairs and can bend the strip into a ring-shaped magnet.
[0032] The press-in head 501 is mounted on the telescopic rod of the press-in cylinder 503; the press-in cylinder 503 is mounted on the frame of the magnetic stripe curling and pressing mechanism 5. A motor placement slot is provided below the press-in head 501 for accommodating the motor. The press-in cylinder 503 drives the press-in head 501 to press the annular magnet into the motor's magnet holder. The magnetic stripe curling and pressing mechanism 5 may also be equipped with a magnet fixture above the motor placement slot to magnetize the annular magnet.
[0033] Two curling cylinders, positioned on either side and extending inward, close the two curling jigs 502, bending the strip into a ring-shaped magnet. A pressing cylinder 503 drives a pressing head 501 to press the ring-shaped magnet downward, inserting it into the magnet holder. During this pressing process, the magnet passes through a magnet fixture, which contains multiple strong permanent magnets. During this pressing process, the magnet passes through these strong permanent magnets, instantly magnetizing the magnet and achieving the desired magnetization effect.
[0034] The working process of the integrated magnetic strip feeding and pressing device provided by the present invention is as follows: Multiple magnetic strips 6 are stacked in the magnetic strip rack 2. The first push plate 302 extends to push the bottommost magnetic strip from the magnetic strip outlet, and the magnetic strip falls along the transition strip 201 into the magnetic strip transition slot. The second push plate 402 extends and pushes the magnetic strip along the magnetic strip transition slot into the magnetic strip curling and pressing mechanism 5 via the push block. The two curling cylinders sequentially drive the curling jig 502 to close, bending the bar-shaped magnetic strip into a ring-shaped magnet. The pressing head 501 presses down to press the ring-shaped magnet into the magnet holder.
[0035] The magnetic strip material rack 2 of the present invention is equipped with a plurality of magnetic strips. The first pushing mechanism 3 performs the first step of automatic loading, and the second pushing mechanism 4 performs the second step of automatic loading. The magnetic strips can be automatically loaded onto the magnetic strip curling and pressing mechanism 5. The magnetic strip curling and pressing mechanism 5 automatically curls the magnetic strips and automatically presses the magnets. After the magnets are pressed, the product can be automatically removed. The present invention can automatically load, curl, and press the magnetic strips, reducing multiple manual operation processes and multiple operators, improving production efficiency, and reducing labor costs. Through the realization of equipment automation, products can be produced more efficiently and the floor space occupied by the entire production line can be reduced.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications to the technical solutions described in the above embodiments, or equivalent replacement of some or all of the technical features therein, do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A magnetic strip feeding and pressing integrated device, characterized in that: include: A frame (1), a magnetic strip material rack (2), a first material pushing mechanism (3), a second material pushing mechanism (4), and a magnetic strip curling and pressing mechanism (5) arranged on the frame (1); A plurality of magnetic strips (6) are stacked in the magnetic strip material rack (2), and a magnetic strip outlet is left at the bottom of the magnetic strip material rack (2); The first pushing mechanism (3) comprises: a first pushing cylinder (301) and a first pushing plate (302); the first pushing plate (302) is provided on the telescopic rod of the first pushing cylinder (301), and the first pushing plate (302) faces the magnetic strip outlet of the magnetic strip material rack (2); The second pushing mechanism (4) is arranged on the back of the magnetic strip material rack (2); the second pushing mechanism (4) comprises: a second pushing cylinder (401) and a second pushing plate (402); the second pushing plate (402) is arranged on the telescopic rod of the second pushing cylinder (401), and the second pushing plate (402) is directed toward the magnetic strip curling pressing mechanism (5).
2. The magnetic stripe feeding and pressing integrated device according to claim 1, characterized in that: A transition bar (201) is provided on the back side of the magnetic strip outlet, and the surface of the transition bar (201) is arc-shaped.
3. The magnetic stripe feeding and pressing integrated device according to claim 2, characterized in that: A magnetic strip transition groove is provided at the root of the transition strip (201).
4. The magnetic stripe feeding and pressing integrated device according to claim 1, characterized in that: A vertical pushing block is provided on the second pushing plate (402).
5. The magnetic stripe feeding and pressing integrated device according to claim 1, characterized in that: The magnetic strip curling and pressing mechanism (5) comprises: a pressing head (501) and two curling units arranged opposite to each other; Each curling unit includes: a curling cylinder and a curling jig (502); A curling jig (502) is provided on the telescopic rod of the curling cylinder; The curling jig (502) has a curling groove capable of curling the long magnetic strip.
6. The magnetic stripe feeding and pressing integrated device according to claim 5, characterized in that: The pressing head (501) is arranged on the telescopic rod of the pressing cylinder (503); the pressing cylinder (503) is installed on the frame of the magnetic strip curling and pressing mechanism (5).
7. The magnetic stripe feeding and pressing integrated device according to claim 6, characterized in that: A motor placement slot is provided below the press-in head (501).