Vacuum bubble removing machine equipment with AOI (Automatic Optic Inspection) detection mechanism
By introducing the AOI detection mechanism and the XYZ three-axis moving mechanism into the vacuum foaming machine equipment, the problem of lack of detection after glue foaming is solved, and efficient and accurate glue foaming quality detection is achieved.
Patent Information
- Application Number
- CN202422516873.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The prior art lacks a detection device for defoaming the glue, resulting in poor production quality and high defect rate.
A vacuum foam defoaming machine equipment with an AOI detection mechanism is designed, including a vacuum foam defoaming box, an AOI detector and an XYZ three-axis moving mechanism, which is used to detect the glue foam defoaming effect.
It realizes efficient detection of glue foam removal effect, improves production quality and detection accuracy, and reduces the defect rate.
Smart Images

Figure CN223233362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue defoaming mechanisms, in particular to a vacuum defoaming machine with an AOI detection mechanism. Background Art
[0002] Glue degassing is an important step to ensure high glue quality, improve product reliability and aesthetics, and increase production efficiency.
[0003] In the current market, after customers produce products, there will be problems such as bubbles in the glue on the products, which affects the production quality and customer quality. In addition, after debubbling, there is a lack of equipment to test the debubbled products, which leads to poor production quality and a high defective rate. Utility Model Content
[0004] The purpose of the utility model is to provide a vacuum defoaming machine with an AOI detection mechanism to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes a base box and a vacuum defoaming box arranged on the base box, an AOI detector for glue defoaming detection is arranged on one side of the base box, a discharge conveying guide rail for discharge conveying is arranged between the base box and the vacuum defoaming box, and an XYZ three-axis moving mechanism for moving the AOI detector is also arranged on one side of the vacuum defoaming box.
[0006] As a preferred solution, the XYZ three-axis moving mechanism includes an X-axis moving component, a Y-axis moving component and a Z-axis moving component.
[0007] As a preferred solution, a support frame is fixed on the base box, and the X-axis moving assembly includes an X-axis guide rail, and the X-axis guide rail is arranged on the support frame.
[0008] As a preferred solution, the Y-axis moving assembly includes a Y-axis guide rail, and the Y-axis guide rail is connected to the X-axis guide rail.
[0009] As a preferred solution, the Z-axis moving assembly includes a mounting base and a Z-axis guide rail, the mounting base is mounted on the Y-axis guide rail, the Z-axis guide rail is mounted on the side of the mounting base away from the Y-axis guide rail, and the Z-axis guide rail is connected to the AOI detector through a connecting piece to drive the AOI detector to move in the Z-axis direction.
[0010] As a preferred solution, the connecting piece is a connecting piece of sheet metal, a connecting piece of steel plate or a connecting piece of copper plate.
[0011] As a preferred solution, the vacuum defoaming box is provided with a visual monitoring instrument for real-time monitoring of the product.
[0012] As a preferred solution, a heating component is provided on the vacuum defoaming box, and the heating component includes a heater. The heater is provided in several groups and distributed on the side and bottom of the vacuum defoaming box.
[0013] As a preferred solution, a protective shell is also provided on the Z-axis guide rail for protection.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] When this device is in use, the vacuum degassing box and the heater are used to degas the glue. The degassing glue is then guided to the bottom of the support frame by the discharge conveyor rail. The XYZ three-axis moving mechanism is then used in conjunction with the AOI detector to complete the inspection process. The degassing effect is inspected by the AOI mechanism, which facilitates the understanding of production quality.
[0016] In addition, the device can monitor the glue degassing process in the vacuum degassing box through the visual monitoring instrument, making it easier to understand the production situation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic elevation view of the overall structure of the present utility model;
[0018] Figure 2 This is a front view schematic diagram of the overall structure of the utility model;
[0019] Figure 3 This is a rear view schematic diagram of the overall structure of the utility model;
[0020] Figure 4 This is a schematic top view of the overall structure of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the shell of the vacuum defoaming box of the present invention;
[0022] Figure 6 This is a schematic diagram of the structure of the utility model with the protective shell removed.
[0023] In the figure: 1. Base box; 2. Vacuum defoaming box; 3. Discharging conveyor rail; 4. Support frame; 5. X-axis guide rail; 6. Y-axis guide rail; 7. Mounting seat; 8. Z-axis guide rail; 9. AOI detector; 10. Visual monitoring device; 11. Heating device; 12. Protective shell. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0025] See also Figures 1 to 6 As shown, the utility model provides a vacuum defoaming machine with an AOI detection mechanism, including a base box 1 and a vacuum defoaming box 2 arranged on the base box 1. The vacuum defoaming box 2 can be used to defoam glue. A heating component is provided on the vacuum defoaming box 2. The heating component includes a heater 11. The heater 11 is provided with several groups distributed on the side and bottom of the vacuum defoaming box 2. The heater 11 is provided on the side and bottom of the vacuum defoaming box 2 and can be used to cooperate with the defoaming process. The defoaming process of the vacuum defoaming box 2 and the heating process of the heater 11 are both achievable by the existing technology. The core technical solution of the present device does not lie in this point, and will not be elaborated here. A discharge conveying guide rail 3 for discharge conveying is provided between the base box body 1 and the vacuum defoaming box body 2. After the defoaming is completed through the vacuum defoaming box body 2, the glue that has completed the defoaming can be discharged through the discharge conveying guide rail 3 provided between the base box body 1 and the vacuum defoaming box body 2. An AOI detector 9 for glue defoaming detection is provided on one side of the base box body 1. After the defoamed glue is discharged, it can be inspected by the AOI detector 9, and the quality of the glue defoaming process can be judged according to the inspection result.
[0026] One side of the vacuum defoaming box 2 is also provided with an XYZ three-axis moving mechanism for moving the AOI detector 9, and the XYZ three-axis moving mechanism includes an X-axis moving component, a Y-axis moving component and a Z-axis moving component;
[0027] A support frame 4 is fixed on the base box 1, the X-axis moving assembly includes an X-axis guide rail 5, and the X-axis guide rail 5 is arranged on the support frame 4, the Y-axis moving assembly includes a Y-axis guide rail 6, and the Y-axis guide rail 6 is connected to the X-axis guide rail 5, the Z-axis moving assembly includes a mounting seat 7 and a Z-axis guide rail 8, the mounting seat 7 is mounted on the Y-axis guide rail 6, and the Z-axis guide rail 8 is mounted on the side of the mounting seat 7 away from the Y-axis guide rail 6, and the Z-axis guide rail 8 is connected to the AOI detector 9 through a connecting piece for driving the AOI detector 9 to move in the Z-axis direction. The connecting piece is a kind of connecting sheet metal, connecting steel plate or connecting copper plate. The AOI detector 9 is connected to the Z-axis guide rail 8 through the connecting piece. The AOI detector 9 can be guided on the Z axis by the Z axis guide rail 8, and since the Z axis guide rail 8 is installed on the mounting base 7, the mounting base 7 can be moved on the Y axis by the Y axis guide rail 6, so that the AOI detector 9 follows the movement process of the Y axis, and finally moves on the X axis guide rail 5 by the Y axis guide rail 6, so that the AOI detector 9 moves on the X axis. Thus, through the above three mechanisms, the XYZ three-axis movement process of the AOI detector 9 is completed, thereby facilitating the adjustment of the position of the AOI detector 9, making the detection process of the AOI detector 9 more complete, and the detection efficiency and detection accuracy are high.
[0028] It should be noted that the design of the support frame 4 of the present device enables the XYZ three-axis moving mechanism to be in a vacant state as a whole, and the discharge conveying guide rail 3 is connected and laid under the support frame 4, so it is convenient for the AOI detector 9 to unload and transfer the material on the discharge conveying guide rail 3. At the same time, a shell is provided on the base box 1 of the present device. The picture shown in the accompanying drawing is actually a schematic diagram of the internal structure of the device. The shell is used to isolate the connection between the closed internal structure and the outside. The technology of the shell belongs to the existing technology and will not be elaborated here.
[0029] See also Figures 1 to 5 As shown, the vacuum degassing box 2 is provided with a visual monitor 10 for real-time monitoring of the product. The visual monitor 10 is used to detect the glue degassing process to ensure the correct operation of the glue degassing process.
[0030] See also Figures 1 to 4 As shown, a protective shell 12 is also provided on the Z-axis guide rail 8 for protection. The protective shell 12 is used to protect the AOI detector 9 to avoid damage to the AOI detector 9 and extend the service life of the AOI detector 9.
[0031] Working principle: When the device is in use, the vacuum degassing box 2 and the heater 11 are used to degas the glue. The degassing glue is then guided to the bottom of the support frame 4 by the discharge conveyor rail 3. The XYZ three-axis moving mechanism is then used in conjunction with the AOI detector 9 to complete the inspection process, thereby facilitating the understanding of production quality.
[0032] In addition, the device can monitor the glue degassing process in the vacuum degassing box 2 through the visual monitoring device 10, which makes it easier to understand the production situation.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vacuum defoaming machine with an AOI detection mechanism, comprising a base box (1) and a vacuum defoaming box (2) arranged on the base box (1), characterized in that: An AOI detector (9) for glue degassing detection is provided on one side of the base box (1), a discharge conveying guide rail (3) for discharge conveying is provided between the base box (1) and the vacuum degassing box (2), and an XYZ three-axis moving mechanism for moving the AOI detector (9) is also provided on one side of the vacuum degassing box (2).
2. The vacuum degassing machine with an AOI inspection mechanism according to claim 1, characterized in that: The XYZ three-axis moving mechanism includes an X-axis moving component, a Y-axis moving component and a Z-axis moving component.
3. The vacuum degassing machine with an AOI inspection mechanism according to claim 2, characterized in that: A support frame (4) is fixed on the base box (1); the X-axis moving assembly includes an X-axis guide rail (5); and the X-axis guide rail (5) is arranged on the support frame (4).
4. The vacuum degassing machine with an AOI inspection mechanism according to claim 3, characterized in that: The Y-axis moving assembly comprises a Y-axis guide rail (6), and the Y-axis guide rail (6) is connected to the X-axis guide rail (5).
5. The vacuum degassing machine with an AOI inspection mechanism according to claim 4, characterized in that: The Z-axis moving assembly includes a mounting seat (7) and a Z-axis guide rail (8), wherein the mounting seat (7) is mounted on the Y-axis guide rail (6), the Z-axis guide rail (8) is mounted on a side of the mounting seat (7) away from the Y-axis guide rail (6), and the Z-axis guide rail (8) is connected to the AOI detector (9) through a connecting piece to drive the AOI detector (9) to move in the Z-axis direction.
6. The vacuum degassing machine with an AOI inspection mechanism according to claim 5, characterized in that: The connecting piece is a connecting piece of sheet metal, a connecting steel plate or a connecting copper plate.
7. The vacuum degassing machine with an AOI inspection mechanism according to claim 1, characterized in that: The vacuum defoaming box (2) is provided with a visual monitor (10) for real-time monitoring of the product.
8. The vacuum degassing machine with an AOI inspection mechanism according to claim 1, characterized in that: The vacuum defoaming box (2) is provided with a heating component, the heating component comprising a heater (11), and the heater (11) is provided with a plurality of groups distributed on the side and bottom of the vacuum defoaming box (2).
9. The vacuum degassing machine with an AOI inspection mechanism according to claim 5, characterized in that: The Z-axis guide rail (8) is also provided with a protective shell (12) for protection.