Roller cutter for rolling ring groove of hollow automobile half shaft
By designing the rotatable ring groove roller and roller mounting part structure, the problem of uneven force application of roller tools in the processing of hollow automobile semi-axle roller ring grooves is solved, and higher processing accuracy and quality are achieved.
Patent Information
- Application Number
- CN202422519906.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-17
AI Technical Summary
During the processing process, the existing roller tools are fixed to the roller head and the handle, resulting in uneven force application, which affects the processing accuracy and quality.
A roller tool for hollow automobile half-axle roller ring groove is designed, adopting a freely rotatable ring groove roller and roller mounting part structure. The stable operation of the ring groove roller is ensured by clamping the deformation groove and adjusting the scale line, ensuring stable processing of the hollow automobile half-axle in the processing space.
The machining accuracy and quality of the hollow car half-axle roller ring groove is improved, ensuring the stability and efficiency of the ring groove.
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Figure CN223234809U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of roller cutters, and in particular relates to a roller cutter used for rolling ring grooves of hollow automobile half shafts. Background Art
[0002] Shaft grooving involves rolling the surface of a shaft to form grooves. A rolling tool applies pressure to the workpiece surface, causing the surface metal to plastically flow, thereby creating grooves. Rolling is a non-cutting plastic working method. However, existing roller tools have a fixed rolling head and toolholder, which results in uneven force application as the machining process progresses, affecting machining accuracy and quality. Summary of the Invention
[0003] The purpose of the utility model is to solve the above problems and provide a roller cutter for rolling ring grooves of hollow automobile half shafts.
[0004] To achieve the above objectives, the present invention adopts the following technical solutions: a roller tool for rolling annular grooves on hollow automotive axles, comprising a grooving tool holder, a roller mounting portion on one side of the grooving tool holder, and ring-grooved rollers disposed at the upper and lower ends of the roller mounting portion, respectively, via a rotatable mounting structure. The rotational axes of the two ring-grooved rollers are vertically parallel, and a processing space is formed between the two ring-grooved rollers, located on one side of the roller mounting portion and for accommodating the hollow automotive axle. The circumferential outer sides of the ring-grooved rollers each have a ring-grooving assembly extending beyond the roller mounting portion. The ring-grooved rollers are mounted on the roller mounting portion of the grooving tool holder via the rotatable mounting structure, and the hollow automotive axle is disposed in the processing space. The ring-grooved rollers process the surface of the hollow automotive axle through the ring-grooving assembly.
[0005] In the aforementioned roller tool for rolling annular grooves on hollow automotive axles, the two annular groove rollers are identical in size and made of metal, and their rotational axes are parallel to the center axis of the hollow automotive axle. This ensures precision in machining the annular grooves.
[0006] In the above-mentioned roller tool for rolling annular grooves of hollow automobile half-axles, the rolling annular groove assembly includes a plurality of annular ribs formed in sequence on the circumferential outer side of the annular groove roller, and the annular ribs are divided into two narrow ribs symmetrically arranged at both ends of the annular groove roller and two wide ribs symmetrically arranged between the two narrow ribs.
[0007] In the aforementioned roller cutter for rolling annular grooves on hollow automotive axles, the roller mounting portion includes two roller mounting plates arranged vertically and parallel to each other on one side of the grooving tool holder. One of the two annular groove rollers is rotatably mounted between the upper ends of the two roller mounting plates, and the remaining one is rotatably mounted between the lower ends of the two roller mounting plates. This allows the two annular groove rollers to operate simultaneously, thereby improving efficiency.
[0008] In the above-mentioned roller tool for rolling annular grooves of hollow automobile half-axles, the upper and lower ends of the roller mounting plate and the side away from the groove rolling tool handle respectively have arc-shaped transition parts, and the arc-shaped transition parts on the outer sides of the same end corresponding to the two roller mounting plates are arranged corresponding to each other and the outer sides of the annular groove rollers respectively extend beyond the outer sides of the arc-shaped transition parts.
[0009] In the aforementioned roller cutter for rolling annular grooves on hollow automotive axles, the roller mounting plates each have an arcuate recessed portion in the middle, recessed toward the groove cutter handle. A curved transition forms between the arcuate recessed portion and the arcuate transition portion. The arcuate recessed portions in the middle of the two roller mounting plates are disposed in correspondence, thereby forming the aforementioned processing space. The hollow automotive axle contacts the two annular groove rollers through the processing space.
[0010] In the aforementioned roller cutter for rolling annular grooves on hollow automotive axles, the rotating mounting structure includes mounting holes vertically correspondingly disposed at the upper and lower ends of two roller mounting plates. A latch is inserted between the mounting holes on the corresponding ends of the two roller mounting plates. The annular groove roller is positioned circumferentially outside the latch, and a needle roller bearing sleeve is disposed between the circumferential inside of the annular groove roller and the circumferential outside of the latch. The needle roller bearing sleeve is used to rotate the annular groove roller, and the latch is used to secure the annular groove roller to the roller mounting plate.
[0011] In the above-mentioned roller tool for rolling ring grooves of hollow automobile half-axles, the grooving tool handle includes a vertically arranged and plate-shaped tool handle mounting portion, a plurality of tool handle mounting holes are provided on the tool handle mounting portion, and a connecting portion perpendicular to the tool handle mounting portion is provided on one side of the tool handle mounting portion. The roller mounting plates are respectively arranged on the side of the connecting portion away from the tool handle mounting portion, and the tool handle mounting portion, the connecting portion and the roller mounting plate are connected into an integrated structure.
[0012] In the aforementioned roller cutter for rolling annular grooves in hollow automotive axles, L-shaped clamping deformation grooves are respectively provided between the upper and lower ends of the roller mounting plate and the connecting portion. One end of the clamping deformation groove extends between the roller mounting plate and the connecting portion, and the other end communicates with the mounting hole. Adjustable clamping bolts are provided at the upper and lower ends of the roller mounting plate, extending through the clamping deformation grooves. The clamping deformation grooves are used to secure a latch, thereby ensuring the stability of the annular groove roller.
[0013] In the above-mentioned roller tool for the rolling ring groove of a hollow automobile half-axle, the end face of one end of the pin has a non-circular adjustment hole and a pointer mark on one side of the adjustment hole, and the other end of the pin is provided with a ring. The upper and lower ends of one of the two roller mounting plates are respectively provided with adjustment scale lines located on the circumferential outside of the mounting hole and corresponding to the pointer mark.
[0014] Compared with the existing technology, the advantages of this utility model are:
[0015] The device uses a clamping deformation groove and an adjustment scale line to adjust the fixed ring groove roller, thereby ensuring the normal operation of the ring groove roller. At the same time, through the design structure of the roller mounting part, the hollow automobile half-axle is set in the processing space, and the two ring groove rollers can stably process the hollow automobile half-axle, thereby improving the processing accuracy and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the present utility model.
[0017] Figure 2 It is a side view of the present utility model.
[0018] Figure 3 It is a structural explosion diagram of the utility model.
[0019] Figure 4 It is a structural diagram of the ring groove roller in the utility model.
[0020] In the figure: grooving tool holder 1, roller mounting portion 11, annular groove roller 12, processing space 13, roller mounting plate 14, arc-shaped transition portion 15, arc-shaped recessed portion 16, rotating mounting structure 2, mounting hole 21, latch 22, needle roller bearing sleeve 23, adjustment hole 24, pointer mark 25, ferrule 26, adjustment scale line 27, annular groove assembly 3, annular rib 31, narrow rib 32, wide rib 33, tool holder mounting portion 4, tool holder mounting hole 41, connecting portion 42, clamping deformation groove 43. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0022] like Figure 1-4As shown, a roller tool for rolling annular grooves on hollow automotive axles includes a grooving tool holder 1. A roller mounting portion 11 is provided on one side of the grooving tool holder 1. Corresponding and freely rotatable annular groove rollers 12 are provided at the upper and lower ends of the roller mounting portion 11 via a rotating mounting structure 2. The rotational axes of the two annular groove rollers 12 are arranged parallel to each other. A processing space 13 is formed between the two annular groove rollers 12, located on one side of the roller mounting portion 11 and used to accommodate the hollow automotive axle. The annular groove rollers 12 each have an annular groove assembly 3 extending beyond the roller mounting portion 11 on their circumferential outer sides. The annular groove rollers 12 are mounted on the roller mounting portion 11 of the grooving tool holder 1 via the rotating mounting structure 2. The hollow automotive axle is positioned in the processing space 13. The annular groove rollers 12 process the surface of the hollow automotive axle through the annular groove assembly 3.
[0023] like Figure 1 As shown, the two ring groove rollers 12 are of the same size and are made of metal material, and the rotational axis of the two ring groove rollers 12 is parallel to the axis of the hollow automobile half shaft. This ensures the accuracy of the ring groove processing.
[0024] like Figure 4 As shown, the ring groove assembly 3 includes a plurality of annular ribs 31 formed in sequence on the circumferential outer side of the ring groove roller 12. The annular ribs 31 are divided into two narrow ribs 32 symmetrically arranged at both ends of the ring groove roller 12 and two wide ribs 33 symmetrically arranged between the two narrow ribs 32.
[0025] like Figure 1 As shown, the roller mounting portion 11 includes two roller mounting plates 14 vertically corresponding to and parallel to each other, which are arranged on one side of the grooving tool holder 1. One of the two annular groove rollers 12 is rotatably mounted between the upper ends of the two roller mounting plates 14, and the remaining annular groove roller 12 is rotatably mounted between the lower ends of the two roller mounting plates 14. This allows the two annular groove rollers 12 to operate simultaneously, thereby improving efficiency.
[0026] Among them, the upper and lower ends of the roller mounting plate 14 and the side away from the groove rolling tool handle 1 respectively have an arc-shaped transition portion 15, and the arc-shaped transition portions 15 on the outer sides of the same end corresponding to the two roller mounting plates 14 are arranged corresponding to each other, and the outer sides of the annular groove rollers 12 respectively extend beyond the outer sides of the arc-shaped transition portions 15.
[0027] Specifically, the roller mounting plates 14 each have an arcuate recessed portion 16 in the middle, recessed toward the groove tool holder 1. A curved line transitions between the arcuate recessed portion 16 and the arcuate transition portion 15. The arcuate recessed portions 16 in the middle of the two roller mounting plates 14 are arranged in a corresponding manner, thereby forming the aforementioned processing space 13. The hollow automobile half-axle contacts the two annular groove rollers 12 through the processing space 13.
[0028] like Figure 3As shown, the rotating mounting structure 2 includes mounting holes 21 vertically correspondingly disposed at the upper and lower ends of the two roller mounting plates 14. A latch 22 extends between the mounting holes 21 on the corresponding ends of the two roller mounting plates 14. The annular groove roller 12 is positioned circumferentially outside the latch 22, and a needle roller bearing sleeve 23 is disposed between the circumferential inside of the annular groove roller 12 and the circumferential outside of the latch 22. The needle roller bearing sleeve 23 is used to rotate the annular groove roller 12, and the latch 22 is used to secure the annular groove roller 12 to the roller mounting plate 14.
[0029] Combine Figure 1 and Figure 2 As shown, the grooving tool handle 1 includes a vertically arranged and plate-shaped tool handle mounting portion 4, a plurality of tool handle mounting holes 41 are provided on the tool handle mounting portion 4, a connecting portion 42 which is perpendicular to the tool handle mounting portion 4 is provided on one side of the tool handle mounting portion 4, and the roller mounting plate 14 is respectively arranged on the side of the connecting portion 42 away from the tool handle mounting portion 4, and the tool handle mounting portion 4, the connecting portion 42 and the roller mounting plate 14 are connected into an integrated structure.
[0030] The roller mounting plate 14 has L-shaped clamping grooves 43 formed between its upper and lower ends and the connecting portion 42. One end of the clamping groove 43 extends between the roller mounting plate 14 and the connecting portion 42, and the other end communicates with the mounting hole 21. Adjustable clamping bolts are provided at the upper and lower ends of the roller mounting plate 14, extending through the clamping grooves 43. The clamping grooves 43 are used to secure the latch 22, thereby ensuring the stability of the annular groove roller 12.
[0031] Specifically, one end face of the latch 22 has a non-circular adjustment hole 24 and a pointer mark 25 on one side of the adjustment hole 24, and the other end of the latch 22 is provided with a ring 26. The upper and lower ends of one of the two roller mounting plates 14 are respectively provided with adjustment scale lines 27 located circumferentially outside the mounting hole 21 and corresponding to the pointer mark 25.
[0032] The principle of this embodiment is:
[0033] The two annular groove rollers 12 are respectively arranged up and down between the two roller mounting plates 14 and fixed by the pins 22. Then the clamping deformation groove 43 is adjusted by the clamping bolts to ensure the stability of the annular groove rollers 12. The hollow automobile half-axle is placed in the processing space 13. The two annular groove rollers 12 process the surface of the hollow automobile half-axle at the same time, thereby improving the processing stability.
[0034] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.
[0035] Although this document frequently uses terms such as the groove tool holder 1, roller mounting portion 11, annular groove roller 12, processing space 13, roller mounting plate 14, arcuate transition portion 15, arcuate recess 16, rotating mounting structure 2, mounting hole 21, latch 22, needle roller bearing sleeve 23, adjustment hole 24, pointer mark 25, ferrule 26, adjustment scale line 27, annular groove assembly 3, annular rib 31, narrow rib 32, wide rib 33, tool holder mounting portion 4, tool holder mounting hole 41, connecting portion 42, and clamping deformation groove 43, the use of other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.
Claims
1. A roller tool for rolling a ring groove on a hollow automobile half shaft, comprising a groove rolling tool holder (1), characterized in that: The groove tool holder (1) has a roller mounting portion (11) on one side, and the upper and lower ends of the roller mounting portion (11) are respectively provided with corresponding ring groove rollers (12) that can rotate freely through a rotating mounting structure (2). The rotation center axes of the two ring groove rollers (12) are arranged parallel to each other. A processing space (13) is formed between the two ring groove rollers (12) and is located on one side of the roller mounting portion (11) and is used to accommodate a hollow automobile half-axle. The outer circumferential sides of the ring groove rollers (12) are respectively provided with ring groove assemblies (3) that extend beyond the outer side of the roller mounting portion (11).
2. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 1, characterized in that: The two ring groove rollers (12) have the same outer size and are both made of metal material, and the rotational central axes of the two ring groove rollers (12) are parallel to the central axis of the hollow automobile half shaft.
3. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 1, characterized in that: The annular groove assembly (3) includes a plurality of annular ribs (31) sequentially formed on the circumferential outer side of the annular groove roller (12), wherein the annular ribs (31) are divided into two narrow ribs (32) symmetrically arranged at both ends of the annular groove roller (12) and two wide ribs (33) symmetrically arranged between the two narrow ribs (32).
4. A roller cutter for a hollow automobile half-axle rolling groove according to claim 1, 2 or 3, characterized in that: The roller mounting portion (11) includes two roller mounting plates (14) vertically corresponding to each other and arranged parallel to each other on one side of the grooved tool handle (1); one of the two annular groove rollers (12) is rotatably arranged between the upper ends of the two roller mounting plates (14), and the remaining annular groove roller (12) is rotatably arranged between the lower ends of the two roller mounting plates (14).
5. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 4, characterized in that: The roller mounting plate (14) has arcuate transition portions (15) at both ends and on the side away from the groove rolling handle (1). The arcuate transition portions (15) on the outer sides of the same end corresponding to the two roller mounting plates (14) are arranged correspondingly to each other, and the outer sides of the annular groove rollers (12) extend beyond the outer sides of the arcuate transition portions (15).
6. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 4, characterized in that: The middle part of the roller mounting plate (14) is provided with an arc-shaped recessed portion (16) recessed toward the groove tool handle (1), and the arc-shaped recessed portion (16) and the arc-shaped transition portion (15) are transitioned through a curve. The arc-shaped recessed portions (16) in the middle part of the two roller mounting plates (14) are correspondingly arranged to form the above-mentioned processing space (13).
7. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 4, characterized in that: The rotating mounting structure (2) includes mounting holes (21) vertically correspondingly arranged at the upper and lower ends of the two roller mounting plates (14), a latch (22) is passed through the mounting holes (21) on the same end of the two roller mounting plates (14), the annular groove roller (12) is arranged on the circumferential outside of the latch (22), and a needle roller bearing sleeve (23) is provided between the circumferential inside of the annular groove roller (12) and the circumferential outside of the latch (22).
8. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 7, characterized in that: The groove rolling tool handle (1) comprises a tool handle mounting portion (4) which is vertically arranged and in the shape of a plate, a plurality of tool handle mounting holes (41) are provided on the tool handle mounting portion (4), a connecting portion (42) which is vertically arranged with respect to the tool handle mounting portion (4) is provided on one side of the tool handle mounting portion (4), the roller mounting plate (14) is respectively arranged on a side of the connecting portion (42) away from the tool handle mounting portion (4), and the tool handle mounting portion (4), the connecting portion (42) and the roller mounting plate (14) are connected to form an integrated structure.
9. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 8, characterized in that: The roller mounting plate (14) has L-shaped clamping deformation grooves (43) between its upper and lower ends and the connecting portion (42), one end of the clamping deformation groove (43) passes through between the roller mounting plate (14) and the connecting portion (42) and the other end is connected to the mounting hole (21), and the roller mounting plate (14) has clamping bolts at its upper and lower ends that pass through the clamping deformation groove (43) and can adjust the clamping deformation groove (43).
10. The roller cutter for rolling ring groove of hollow automobile half shaft according to claim 8, characterized in that: The end surface of one end of the latch (22) has a non-circular adjustment hole (24) and a pointer mark (25) on one side of the adjustment hole (24). The other end of the latch (22) is provided with a ring (26). The upper and lower ends of one of the two roller mounting plates (14) are respectively provided with adjustment scale lines (27) located outside the circumference of the mounting hole (21) and corresponding to the pointer mark (25).