Double-station servo blanking mechanism
Through the cooperation of the servo motor drive pull rod and rotary frame, the automatic ejection of the workpiece is achieved, which solves the problem of difficult to efficiently remove workpieces in the prior art, improves production efficiency and extends the service life of the mold.
Patent Information
- Application Number
- CN202422039737.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-22
AI Technical Summary
After the workpiece is cut, the existing double-station servo punching mechanism is difficult to efficiently remove the workpiece from the lower mold, which affects the processing efficiency.
A double-station servo punching mechanism is designed, and a servo motor is used to drive the pull rod to drive the rotary frame upwards, and the thrust is ejected out of the workpiece, and the workpiece is automatically ejected through the cooperation of the special-shaped groove and the sliding column. At the same time, the heat dissipation fan is used to accelerate the flow of gas between the molds to cool down and prevent wear.
It improves the workpiece removal efficiency, extends the service life of the mold, and improves the production efficiency and the overall operating reliability of the equipment.
Smart Images

Figure CN223234835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanking mechanisms, in particular to a double-station servo blanking mechanism. Background Art
[0002] The core of the servo blanking mechanism, as a type of stamping equipment, is to use a servo motor as a direct power source, and to achieve efficient and accurate blanking operations through a precise control system. Through mechanical structures such as crankshaft connecting rods and elbow rods, the driving force generated by the motor is converted into linear motion of the slider, thereby achieving blanking.
[0003] At present, when most double-station servo blanking mechanisms are blanking the workpiece, the blanked workpiece will be in the lower mold, so the staff needs to use tools to remove the workpiece from the lower mold. The removal operation is cumbersome, which will affect the processing efficiency of the workpiece and is inconvenient to use. Utility Model Content
[0004] The purpose of the utility model is to provide a double-station servo blanking mechanism to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-station servo blanking mechanism, comprising a workbench, a blanking mechanism 1 is fixedly installed on one side of the upper end of the workbench, a lower mold is fixedly installed on one side of the upper end of the workbench, an upper mold is arranged above the lower mold, pull rods are fixedly installed on both sides of the upper mold, sliding columns are fixedly connected on both sides of the lower mold, an ejector plate is arranged below the lower mold, a plurality of ejector pins are fixedly connected to the upper end of the ejector plate, the outer surfaces of the plurality of ejector pins are slidably connected to the inner wall of the lower mold, and a rotating frame is rotatably connected to both sides of the ejector plate, and one side of the two rotating frames is penetrated by a special-shaped groove, the inner walls of the two special-shaped grooves are respectively slidably connected to the outer side walls of the two sliding columns, and one side of the two rotating frames is respectively clamped with one side of the two pull rods.
[0006] As a further preferred embodiment of the present technical solution, the lower end of the workbench is fixedly connected to a mounting bracket, the middle part of the mounting bracket is fixedly connected to a return spring, one end of the return spring is fixedly connected to the lower end of the ejection plate, and a plurality of guide rods are fixedly connected to the inner sides of the mounting bracket, and one side of the plurality of guide rods is slidably connected to the outer side wall of the ejection plate.
[0007] As a further preferred embodiment of the present technical solution, a servo motor is fixedly installed on one side of the punching mechanism, the output end of the servo motor is transmission-connected to a rotating disk, a lifting rod is rotatably connected to an edge of one side of the rotating disk, one end of the lifting rod is rotatably connected to a sliding frame, and one end of the sliding frame is fixedly connected to the upper end of the upper mold.
[0008] As a further preferred embodiment of the present technical solution, a slide is fixedly connected to the other side of the punching mechanism, and an outer side wall of the slide is slidably connected to one side of the sliding frame.
[0009] As a further preferred embodiment of the present technical solution, reinforcing ribs are fixedly connected to both sides of the sliding frame, and one side of the two reinforcing ribs is fixedly connected to the upper end of the upper mold.
[0010] As a further preferred embodiment of the present technical solution, a second punching mechanism is fixedly installed on the other side of the upper end of the workbench.
[0011] As a further preferred embodiment of the present technical solution, a noise-proof cover is fixedly connected to the upper edge of the workbench, cooling fans are fixedly installed on both sides of the noise-proof cover, a mounting frame is provided on one side of each of the two cooling fans, one side of each of the two mounting frames is fixedly connected to both sides of the noise-proof cover, and a filter is slidably connected to the inner walls of the two mounting frames.
[0012] The utility model provides a double-station servo blanking mechanism, which has the following beneficial effects:
[0013] (1) When the servo motor is turned on to pull the upper mold upward, the pull rod will move the rotating frame upward, and the ejector pin on the ejector plate will eject the workpiece in the lower mold. The sliding column slides in the special-shaped groove. When it slides halfway, the rotating frame rotates on the ejector plate to separate the rotating frame from the pull rod. When the workpiece is taken out, the cooperation between the pull rod and the rotating frame can eject the workpiece in the lower mold when the mold is opened, thereby improving the production efficiency of the blanking mechanism.
[0014] (2) The utility model turns on the cooling fan to speed up the flow of gas between the upper mold and the lower mold, thereby cooling the upper mold and the lower mold, preventing the upper mold and the lower mold from being used for a long time, which would cause serious wear of the upper mold and the lower mold, and improving the service life of the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of the utility model from a first perspective;
[0016] Figure 2 This is a schematic diagram of the structure of the utility model from a second perspective;
[0017] Figure 3 This is a schematic diagram of the connection relationship between the punching mechanism 1, the upper die and the lower die in the present invention;
[0018] Figure 4 This is a schematic diagram of the structure of the upper mold and the lower mold when the mold is closed in the utility model;
[0019] In the figure: 1. Workbench; 2. Blanking mechanism 1; 3. Blanking mechanism 2; 4. Upper mold; 5. Lower mold; 6. Mounting frame; 7. Ejector plate; 8. Ejector pin; 9. Rotating frame; 10. Sliding column; 11. Special-shaped groove; 12. Pull rod; 13. Noise shield; 14. Mounting frame; 15. Filter; 16. Cooling fan; 17. Rotating plate; 18. Lifting rod; 19. Sliding frame; 20. Reinforcement rib; 21. Slideway; 22. Servo motor; 23. Return spring; 24. Guide rod. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0021] The utility model provides a technical solution: Figure 1 - Figure 4 As shown, in this embodiment, a double-station servo blanking mechanism includes a workbench 1, a blanking mechanism 2 is fixedly installed on one side of the upper end of the workbench 1, a lower mold 5 is fixedly installed on one side of the upper end of the workbench 1, an upper mold 4 is arranged above the lower mold 5, pull rods 12 are fixedly installed on both sides of the upper mold 4, sliding columns 10 are fixedly connected on both sides of the lower mold 5, an ejector plate 7 is arranged below the lower mold 5, a plurality of ejector pins 8 are fixedly connected to the upper end of the ejector plate 7, the outer surfaces of the plurality of ejector pins 8 are slidably connected to the inner wall of the lower mold 5, and a rotating rack 9 is rotatably connected to both sides of the ejector plate 7, and one side of the two rotating racks 9 is penetrated by a special-shaped Groove 11, the inner walls of the two special-shaped grooves 11 are slidably connected to the outer walls of the two sliding columns 10 respectively, and one side of the two rotating frames 9 is respectively clamped with one side of the two pull rods 12. When the servo motor 22 is turned on to pull the upper mold 4 upward, the pull rod 12 will move the rotating frame 9 upward, and the ejector pin 8 on the ejection plate 7 will eject the workpiece in the lower mold 5. The sliding column 10 slides in the special-shaped groove 11. When it slides halfway, the rotating frame 9 rotates on the ejection plate 7 to separate the rotating frame 9 from the pull rod 12. When the workpiece is taken out, the cooperation of the pull rod 12 and the rotating frame 9 can eject the workpiece in the lower mold 5 when the mold is opened, thereby improving the production efficiency of the blanking mechanism.
[0022] like Figure 3 and Figure 4 As shown, the lower end of the workbench 1 is fixedly connected to the mounting frame 6, and the middle part of the mounting frame 6 is fixedly connected to the return spring 23, one end of the return spring 23 is fixedly connected to the lower end of the ejection plate 7, and multiple guide rods 24 are fixedly connected to the inner sides of the mounting frame 6, and one side of the multiple guide rods 24 is slidably connected to the outer wall of the ejection plate 7. The return spring 23 can prevent the pull rod 12 from releasing the restriction of the rotating frame 9. The gravity of the ejection plate 7 slides the ejector pin 8 to the initial position, resulting in the pull rod 12 and the rotating frame 9 being unable to be engaged.
[0023] like Figure 3 As shown, a servo motor 22 is fixedly installed on one side of the punching mechanism 2, and the output end of the servo motor 22 is transmission-connected to the rotating disk 17, and a lifting rod 18 is rotatably connected to the edge of one side of the rotating disk 17, and one end of the lifting rod 18 is rotatably connected to the sliding frame 19, and one end of the sliding frame 19 is fixedly connected to the upper end of the upper mold 4. By turning on the servo motor 22, the rotating disk 17 is rotated, and the sliding frame 19 is reciprocated on the punching mechanism 2, thereby punching the workpiece.
[0024] like Figure 3 As shown, the other side of the punching mechanism 2 is fixedly connected to a slide 21, and the outer wall of the slide 21 is slidably connected to one side of the sliding frame 19. The slide 21 can limit the sliding direction of the sliding frame 19 to prevent long-term use from causing misalignment between the upper mold 4 and the lower mold 5.
[0025] like Figure 3 and Figure 4 As shown, reinforcing ribs 20 are fixedly connected to both sides of the sliding frame 19 , and one side of the two reinforcing ribs 20 is fixedly connected to the upper end of the upper mold 4 . The reinforcing ribs 20 can strengthen the connection between the sliding frame 19 and the upper mold 4 .
[0026] like Figure 1 and Figure 2 As shown, a punching mechanism 2 3 is fixedly installed on the other side of the upper end of the workbench 1. By installing the punching mechanism 2 3 on the workbench 1, the equipment can form a double workstation. When the punching mechanism 1 2 is punching, the staff can load materials on the punching mechanism 2 3, thereby improving the production efficiency of the equipment. The structures of the punching mechanism 1 2 and the punching mechanism 2 3 are the same.
[0027] like Figure 1 and Figure 2 As shown, a noise-proof cover 13 is fixedly connected to the upper edge of the workbench 1, and cooling fans 16 are fixedly installed on both sides of the noise-proof cover 13. A mounting frame 14 is provided on one side of the two cooling fans 16, and one side of the two mounting frames 14 is fixedly connected to both sides of the noise-proof cover 13. The inner walls of the two mounting frames 14 are slidably connected with a filter screen 15. By turning on the cooling fan 16, the flow speed of the gas between the upper mold 4 and the lower mold 5 is accelerated, thereby cooling the upper mold 4 and the lower mold 5, preventing the upper mold 4 and the lower mold 5 from being used for a long time, causing serious wear of the upper mold 4 and the lower mold 5, and improving the service life of the mold.
[0028] The utility model provides a double-station servo blanking mechanism, the specific working principle of which is as follows:
[0029] When the workpiece is punched, first place the workpiece on the lower mold 5 on the punching mechanism 2, turn on the servo motor 22, move the upper mold 4 downward, punch the workpiece, and close the upper mold 4 and the lower mold 5. After the punching is completed, the sliding frame 19 pulls the upper mold 4 upward, and the pull rod 12 will move the rotating frame 9 upward. The ejector pin 8 on the ejector plate 7 will eject the workpiece in the lower mold 5, and the sliding column 10 slides in the special-shaped groove 11. When sliding halfway, the rotating frame 9 rotates on the ejector plate 7 to separate the rotating frame 9 from the pull rod 12 and take the workpiece out of the lower mold 5. While taking out the workpiece, turn on the cooling fan 16 to speed up the flow of gas between the upper mold 4 and the lower mold 5, thereby cooling the upper mold 4 and the lower mold 5. When the punching mechanism 2 is punching, the staff can place the workpiece in the lower mold 5 on the punching mechanism 2 3 for punching.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double-station servo blanking mechanism, comprising a workbench (1), characterized in that: A punching mechanism (2) is fixedly installed on one side of the upper end of the workbench (1), a lower mold (5) is fixedly installed on one side of the upper end of the workbench (1), an upper mold (4) is arranged above the lower mold (5), and pull rods (12) are fixedly installed on both sides of the upper mold (4), and sliding columns (10) are fixedly connected on both sides of the lower mold (5), and an ejector plate (7) is arranged below the lower mold (5), and a plurality of ejector pins (8) are fixedly connected to the upper end of the ejector plate (7), and the outer surfaces of the plurality of ejector pins (8) are slidably connected to the inner wall of the lower mold (5), and both sides of the ejector plate (7) are rotatably connected to a rotating frame (9), and one side of the two rotating frames (9) is penetrated by a special-shaped groove (11), and the inner walls of the two special-shaped grooves (11) are respectively slidably connected to the outer side walls of the two sliding columns (10), and one side of the two rotating frames (9) is respectively clamped with one side of the two pull rods (12).
2. A double-station servo blanking mechanism according to claim 1, characterized in that: The lower end of the workbench (1) is fixedly connected to a mounting frame (6), the middle part of the mounting frame (6) is fixedly connected to a return spring (23), one end of the return spring (23) is fixedly connected to the lower end of the ejection plate (7), and multiple guide rods (24) are fixedly connected to the inner sides of the mounting frame (6), and one side of the multiple guide rods (24) is slidably connected to the outer side wall of the ejection plate (7).
3. The double-station servo blanking mechanism according to claim 1, characterized in that: A servo motor (22) is fixedly mounted on one side of the punching mechanism (2), and the output end of the servo motor (22) is transmission-connected to a rotating disk (17), and a lifting rod (18) is rotationally connected to an edge of one side of the rotating disk (17), and one end of the lifting rod (18) is rotationally connected to a sliding frame (19), and one end of the sliding frame (19) is fixedly connected to the upper end of the upper mold (4).
4. A double-station servo blanking mechanism according to claim 3, characterized in that: The other side of the punching mechanism (2) is fixedly connected to a slideway (21), and the outer side wall of the slideway (21) is slidably connected to one side of the sliding frame (19).
5. The double-station servo blanking mechanism according to claim 3, characterized in that: Reinforcement ribs (20) are fixedly connected to both sides of the sliding frame (19), and one side of the two reinforcement ribs (20) is fixedly connected to the upper end of the upper mold (4).
6. The double-station servo blanking mechanism according to claim 1, characterized in that: A second punching mechanism (3) is fixedly mounted on the other side of the upper end of the workbench (1).
7. The double-station servo blanking mechanism according to claim 1, characterized in that: A noise-proof cover (13) is fixedly connected to the upper edge of the workbench (1), and cooling fans (16) are fixedly installed on both sides of the noise-proof cover (13). One side of each of the two cooling fans (16) is provided with a mounting frame (14), one side of each of the two mounting frames (14) is fixedly connected to both sides of the noise-proof cover (13), and the inner walls of the two mounting frames (14) are slidably connected to filter screens (15).