Electric buckle auxiliary welding device

Abstract

The utility model discloses an electric buckle auxiliary welding device which comprises a feeding mechanism, a feeding groove is obliquely formed in the feeding mechanism, electric buckles are arranged in the feeding groove, the tail end of the feeding mechanism is connected with a material storage jig, the material storage jig comprises a plurality of material storage grooves and wire grooves, and the wire grooves are arranged in the material storage grooves. A lifting mechanism and an electric welding mechanism are arranged beside the feeding mechanism, the electric welding mechanism is arranged above the lifting mechanism, an electric control module is arranged on one side of the electric welding mechanism, and the electric control module is electrically connected with the lifting mechanism and the electric welding mechanism. According to the automatic welding device, multiple electric buckles and wires can be continuously welded at the same time, the whole process is completely and automatically completed, welding parameters such as welding current, welding voltage and welding speed can be more accurately controlled, it is ensured that the quality of all welding spots is highly consistent, welding operation can be continuously carried out, the limitation of fatigue and rest time is avoided, and the welding efficiency is improved. The welding speed is far higher than the manual welding efficiency.

Description

Technical Field

[0001] The utility model relates to the field of welding devices, in particular to an electric buckle auxiliary welding device. Background Art

[0002] Traditionally, manual welding is usually used to weld electric clips to wires. However, the speed of manual welding is limited by factors such as the worker's skill level and fatigue, making it difficult to maintain efficient welding for a long time. Pauses and rests may be required during the welding process. Moreover, welding work usually requires workers to maintain a specific posture for a long time in a specific environment. The labor intensity is high and it is easy to cause worker fatigue and physical injury. Utility Model Content

[0003] In order to solve the above problems, the utility model provides an electric buckle assisted welding device, including a feeding mechanism, a feeding trough is inclinedly arranged on the feeding mechanism, electric buckles are arranged in the feeding trough, a storage jig is connected to the end of the feeding mechanism, the storage jig includes several storage troughs and wire troughs, a lifting mechanism and an electric welding mechanism are arranged next to the feeding mechanism, the electric welding mechanism is arranged above the lifting mechanism, and an electric control module is arranged on one side of the electric welding mechanism, and the electric control module is electrically connected to the lifting mechanism and the electric welding mechanism.

[0004] Furthermore, a guide groove is provided at the end of the feeding mechanism. When the storage jig is connected to the end of the feeding mechanism, the position of the guide groove is communicated with the storage trough. A dividing plate is provided between the guide groove and the feeding trough. The dividing plate can move along the vertical direction of the guide groove and the storage trough, and a dividing trough is provided on the dividing plate.

[0005] Furthermore, the wire trough is arranged on a side of the material storage trough away from the guide groove, the number of the wire troughs corresponds to the number of the material storage troughs, and a card slot is arranged on the wire trough.

[0006] Furthermore, the lifting mechanism includes a lifting platform and a lifting cylinder. The lifting cylinder is arranged at the bottom of the lifting platform. A support plate is connected to the driving end of the lifting cylinder. The support plate is arranged at the bottom of the lifting platform to support the lifting platform. The lifting cylinder is electrically connected to the electronic control module.

[0007] Furthermore, the electric welding mechanism includes a bracket, on which a plurality of connecting plates are provided, and a welding head and an air gun are fixed on the connecting plates, and the welding head and the air gun are respectively connected to the electric control module.

[0008] Furthermore, a guide rail is provided on the bracket, a sliding seat is installed on the guide rail, the sliding seat can continue to slide along the guide rail, and the connecting plate is installed on the sliding seat.

[0009] Furthermore, a solder conveying mechanism is provided on one side of the welding mechanism, the welding mechanism is provided between the solder conveying mechanism and the lifting mechanism, and a through hole for the solder to pass through is provided on the connecting plate.

[0010] Furthermore, the solder conveying mechanism includes several winding frames and wire feeders. The winding frames are used to wind the solder. The wire feeders are arranged between the winding frames and the welding mechanism. The wire feeders are used to straighten the solder wound on the winding frames and convey it toward the welding mechanism.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The present application can continue to weld multiple electric clips and wires simultaneously, and the entire welding process is completed automatically. Compared with traditional manual welding, the welding parameters such as welding current, voltage, welding speed, etc. can be controlled more accurately to ensure that the quality of each weld point is highly consistent. Moreover, the welding operation can be performed continuously without being restricted by fatigue and rest time. The welding speed is much higher than the efficiency of manual welding.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model

[0016] Figure 2 This is a schematic structural diagram of the feeding mechanism of the present utility model;

[0017] Figure 3 This is a structural diagram of the material storage fixture of the present utility model;

[0018] Figure 4 This is a structural diagram of the material storage fixture of the present invention that has been assembled with electric buckles and wires;

[0019] Figure 5 This is a schematic structural diagram of the lifting mechanism and welding mechanism of the utility model;

[0020] Figure 6 It is a structural schematic diagram of the solder conveying mechanism of the present invention.

[0021] The reference numerals and names in the figures are as follows:

[0022] Feeding mechanism 100, feeding trough 110, electric buckle 10, storage fixture 200, storage trough 210, wire trough 220, lifting mechanism 300, welding mechanism 400, electric control module 500, wire 20, guide groove 120, dividing plate 130, dividing trough 131, card slot 221, lifting platform 310, lifting cylinder 320, support plate 330, bracket 410, connecting plate 420, welding head 430, air gun 440, guide rail 411, sliding seat 421, solder conveying mechanism 600, winding rack 610, wire feeder 620, through hole 422. DETAILED DESCRIPTION

[0023] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The present invention will be described in more detail. It should be understood that the specific embodiments described herein are intended only to explain the present invention and are not intended to limit the present invention. It should be noted that when an element is described as being "fixed to" another element, it may be directly on the other element, or one or more intervening elements may be present therebetween. When an element is described as being "connected to" another element, it may be directly connected to the other element, or one or more intervening elements may be present therebetween.

[0025] In the description of the present invention, it should be noted that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself. In the description of the present invention, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0026] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art in the field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0027] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0028] The preferred embodiment of the present invention will be further described with reference to the accompanying drawings. Figures 1 to 4 As shown, an electric buckle assisted welding device includes a feeding mechanism 100, a feeding trough 110 is obliquely arranged on the feeding mechanism 100, and electric buckles 10 are arranged in the feeding trough 110. A storage fixture 200 is connected to the end of the feeding mechanism 100, and the storage fixture 200 includes several storage troughs 210 and wire troughs 220. A lifting mechanism 300 and a welding mechanism 400 are arranged next to the feeding mechanism 100, and the welding mechanism 400 is arranged above the lifting mechanism 300. An electric control module 500 is arranged on one side of the welding mechanism 400, and the electric control module 500 is electrically connected to the lifting mechanism 300 and the welding mechanism 400.

[0029] In the working state, after the electric buckle 10 slides from the feeding trough 110 to the storage trough 210, the wire 20 is first embedded in the wire groove 220 to form contact with the electric buckle 10, and then the storage fixture 200 that has completed the above steps is transported to the lifting mechanism 300. When attention is needed, the electric control module 500 is operated to start the lifting mechanism 300 to lift the storage fixture 200 to a preset height, so that its welding mechanism 400 is in contact with the electric buckle 10, and then the electric control module 500 is operated to start the welding mechanism 400 to weld the wire 20 to the electric buckle 10, thereby completing the entire welding. Compared with the existing technology, the present application can continue to weld multiple electric buckles 10 and wires 20 at the same time, and the entire welding process is completed automatically. Compared with traditional manual welding, the welding parameters, such as welding current, voltage, welding speed, etc., can be more accurately controlled to ensure that the quality of each weld point is highly consistent, and the welding operation can be carried out continuously without being restricted by fatigue and rest time. The welding speed is much higher than the efficiency of manual welding.

[0030] It should be noted that in the present application, the process of transporting the storage fixture 200 to the lifting mechanism 300 can be carried out manually, by setting up a conveyor belt (not shown in the figure), or by using a robot. These transporting technologies are mature technologies and will not be described in detail here.

[0031] On the basis of the above embodiment, Figure 2 and Figure 3 As shown, a guide groove 120 is provided at the end of the feeding mechanism 100. When the storage fixture 200 is connected to the end of the feeding mechanism 100, the guide groove 120 is connected to the position of the storage trough 210. A dividing plate 130 is provided between the guide groove 120 and the feeding trough 110. The dividing plate 130 can be moved along the vertical direction of the guide groove 120 and the storage trough 210. A dividing groove 131 is provided on the dividing plate 130. When the dividing groove 131 is connected to the feeding trough 110, the electric buckle 10 falls into the dividing groove 131, and then the dividing groove 131 is moved to be connected to the guide groove 120. The electric buckle 10 passes from the dividing groove 131 to the guide groove 120 and falls into the storage trough 210, so that the electric buckles 10 in the feeding trough 110 can fall into the storage trough one by one.

[0032] In some embodiments, as Figure 2 and Figure 3 As shown, the wire slot 220 is arranged on the side of the storage slot 210 away from the guide slot 120, and the number of the wire slots 220 corresponds to the number of the storage slots 210. A card slot 221 is provided on the wire slot 220, and the card slot 221 is used to insert a wire card. In this way, when the wire 20 is embedded in the wire slot 220, the wire card can be inserted into the card slot 221 to fix the wire 20 in the wire slot 220.

[0033] Further on the basis of the above embodiment, Figure 5 As shown, the lifting mechanism 300 includes a lifting platform 310 and a lifting cylinder 320. The lifting cylinder 320 is arranged at the bottom of the lifting platform 310. A support plate 330 is connected to the driving end of the lifting cylinder 320. The support plate 330 is arranged at the bottom of the lifting platform 310 to support the lifting platform 310. The lifting cylinder 320 is electrically connected to the electronic control module 500. When the storage fixture 200 is placed on the lifting platform 310, the electronic control module 500 is operated to start the lifting cylinder 320. The lifting cylinder 320 lifts the lifting platform 310 to a preset height through the support plate 330, so that its electric buckle 10 contacts the welding mechanism 400.

[0034] On the basis of the above embodiment, Figure 4 and Figure 5 As shown, the electric welding mechanism 400 includes a bracket 410, on which several connecting plates 420 are arranged, and a welding head 430 and an air gun 440 are fixed on the connecting plate 420, and the welding head 430 and the air gun 440 are respectively connected to the electric control module 500. When the material storage fixture 200 is raised to a preset height by the lifting mechanism 300 so that the electric buckle 10 contacts the welding head 430, the electric control module 500 starts the welding head 430 and the air gun 440 to work and weld the wire 20 to the electric buckle 10.

[0035] In some embodiments, as Figure 5 As shown, the bracket 410 is provided with a guide rail 411, and a sliding seat 421 is installed on the guide rail 411. The sliding seat 421 can continue to slide along the guide rail 411, and the connecting plate 420 is installed on the sliding seat 421. In this way, the distance between several connecting plates 420 on the bracket 410 can be adjusted by the sliding seat 421, so that its welding structure can adapt to the storage fixture 200 with storage troughs 210 of different spacings.

[0036] On the basis of the above embodiment, Figure 1 and Figure 6 As shown, a solder conveying mechanism 600 is provided on one side of the welding mechanism 400 , and the welding mechanism 400 is provided between the solder conveying mechanism 600 and the lifting mechanism 300 . A through hole 422 for the solder to pass through is provided on the connecting plate 420 .

[0037] On the basis of the above embodiment, Figure 1 and Figure 6As shown, the solder conveying mechanism 600 includes several winding racks 610 and wire feeders 620. The winding rack 610 is used to wind solder, and the wire feeder 620 is arranged between the winding rack 610 and the welding mechanism 400. The wire feeder 620 is used to straighten the solder wound on the winding rack 610 and convey it toward the welding mechanism 400. The working principle of the wire feeder 620 is the existing technology and will not be repeated here. The wire feeder 620 is electrically connected to the electronic control module 500. When the storage fixture 200 is raised to a preset height by the lifting mechanism 300, so that the electric buckle 10 is in contact with the welding head 430, the electronic control module 500 starts the wire feeder 620 to convey the solder from the winding rack 610 to between the electric buckle 10 and the welding head 430, and then the electronic control module 500 starts the welding head 430 and the air gun 440 to work to weld the wire 20 to the electric buckle 10.

[0038] The above exemplary embodiments are detailed, and the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all changes that come within the meaning and range of equivalents of the claims be included within the present invention.

Claims

1. An electric buckle assisted welding device, characterized in that: The invention comprises a feeding mechanism (100), wherein a feeding trough (110) is obliquely arranged on the feeding mechanism (100), wherein electric buckles (10) are arranged in an array in the feeding trough (110), and a material storage fixture (200) is connected to the end of the feeding mechanism (100), wherein the material storage fixture (200) comprises a plurality of material storage troughs (210) and a wire trough (220), and a lifting mechanism (300) and a welding mechanism (400) are arranged beside the feeding mechanism (100), wherein the welding mechanism (400) is arranged above the lifting mechanism (300), and an electric control module (500) is arranged on one side of the welding mechanism (400), wherein the electric control module (500) is electrically connected to the lifting mechanism (300) and the welding mechanism (400).

2. The electric buckle assisted welding device according to claim 1, characterized in that: A guide groove (120) is provided at the end of the feeding mechanism (100). When the storage fixture (200) is connected to the end of the feeding mechanism (100), the position of the guide groove (120) and the storage trough (210) are communicated. A dividing plate (130) is provided between the guide groove (120) and the feeding trough (110). The dividing plate (130) can move in a vertical direction between the guide groove (120) and the storage trough (210). A dividing trough (131) is provided on the dividing plate (130).

3. The electric buckle assisted welding device according to claim 2, characterized in that: The wire slots (220) are arranged on a side of the material storage slot (210) away from the guide slot (120), the number of the wire slots (220) corresponds to the number of the material storage slots (210), and a clamping slot (221) is arranged on the wire slots (220).

4. The electric buckle assisted welding device according to claim 1, characterized in that: The lifting mechanism (300) comprises a lifting platform (310) and a lifting cylinder (320), wherein the lifting cylinder (320) is arranged at the bottom of the lifting platform (310), and a support plate (330) is connected to the driving end of the lifting cylinder (320), wherein the support plate (330) is arranged at the bottom of the lifting platform (310) to support the lifting platform (310), and the lifting cylinder (320) is electrically connected to the electric control module (500).

5. The electric buckle assisted welding device according to claim 1, characterized in that: The electric welding mechanism (400) comprises a bracket (410), a plurality of connecting plates (420) are provided on the bracket (410), a welding head (430) and an air gun (440) are fixed on the connecting plates (420), and the welding head (430) and the air gun (440) are respectively connected to the electric control module (500).

6. The electric buckle assisted welding device according to claim 5, characterized in that: A guide rail (411) is provided on the bracket (410), and a sliding seat (421) is installed on the guide rail (411). The sliding seat (421) can continue to slide along the guide rail (411), and the connecting plate (420) is installed on the sliding seat (421).

7. The electric buckle assisted welding device according to claim 5, characterized in that: A solder conveying mechanism (600) is provided on one side of the electric welding mechanism (400), the electric welding mechanism (400) is provided between the solder conveying mechanism (600) and the lifting mechanism (300), and a through hole (422) for the solder to pass through is provided on the connecting plate (420).

8. The electric buckle assisted welding device according to claim 7, characterized in that: The solder conveying mechanism (600) comprises a plurality of winding frames (610) and a wire feeder (620), wherein the winding frames (610) are used for winding solder, and the wire feeder (620) is arranged between the winding frames (610) and the welding mechanism (400), and the wire feeder (620) is used for straightening the solder wound on the winding frames (610) and conveying it in the direction of the welding mechanism (400).

Images