Welding positioning frame

By designing the adjustment hole and sliding column structure of the welding positioning frame, the errors in the DC relay parts of the ceramic shell are eliminated, and the stability limit is achieved, which improves welding accuracy and product quality.

CN223235456UActive Publication Date: 2025-08-19XIAMEN WEINITE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422290540.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-19
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the existing ceramic shell DC relay brazing process, due to mechanical errors and processing errors in the production and manufacturing process of parts, the assembly deviation is large, which affects the product production quality.

Method used

A welding positioning frame is designed, including a base plate and a top plate. The bottom plate is equipped with longitudinal and transverse adjustment holes, and a sliding column is installed inside. There are support rods and process holes between the top plate and the bottom plate. The adjustment holes and sliding columns eliminate part errors to achieve stable limits.

Benefits of technology

It improves the accuracy of welding positioning, reduces assembly deviations, and improves product production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding auxiliary devices, and provides a welding positioning frame which comprises a bottom plate and a top plate, a positioning groove is formed in the plate face of the bottom plate, a longitudinal first adjusting hole and a transverse second adjusting hole are formed in the positioning groove, two longitudinal sliding columns are arranged in the first adjusting hole, and two transverse sliding columns are arranged in the second adjusting hole. Two transverse sliding columns are arranged in the second adjusting hole; a plurality of supporting rods are arranged between the top plate and the bottom plate, one end of each supporting rod is arranged between the corresponding positioning groove and the side edge of the bottom plate, and a plurality of auxiliary holes are formed in the top plate. The transverse adjusting holes and the longitudinal adjusting holes are designed in the positioning grooves of the bottom plate, so that the longitudinal sliding columns can be subjected to size adjustment along the first adjusting holes, and the transverse sliding columns can be subjected to size adjustment along the second adjusting holes. In this way, the problem of errors or tolerances of products can be eliminated, meanwhile, the products can be stably limited, assembling deviation between the products is prevented, the accuracy of welding positioning is improved, and then the production quality of the products is improved.
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Description

Technical Field

[0001] The utility model relates to the field of welding auxiliary devices, in particular to a welding positioning frame. Background Art

[0002] The current brazing process for ceramic-cased DC relays typically involves first positioning the metallized ceramic housing, the copper pillars at the lead terminals, and the metal kovar frame before securing and welding them. Due to mechanical and processing errors that can occur during the manufacturing process, using a fixed auxiliary positioning system cannot eliminate these errors, resulting in significant assembly deviations. This means that the component tolerances, combined with the tolerances after assembly, increase the tolerance value, impacting product quality during welding. Utility Model Content

[0003] The purpose of the utility model is to provide a welding positioning frame, aiming to improve the problem of relatively poor production quality of the existing brazing process of ceramic shell DC relays.

[0004] To achieve the above purpose, the present invention adopts the following technical solution: a welding positioning frame, comprising:

[0005] A bottom plate, wherein a positioning groove is provided on its plate surface, wherein a first longitudinal adjustment hole and a second transverse adjustment hole are provided in the positioning groove, wherein two longitudinal sliding posts are provided in the first adjustment hole, and two transverse sliding posts are provided in the second adjustment hole; and

[0006] A top plate is provided with a plurality of support rods between the top plate and the bottom plate, one end of the support rod is provided between the positioning groove and the side of the bottom plate, and a plurality of process holes are provided on the top plate.

[0007] Preferably, the first adjustment hole is a first elongated hole or two symmetrically arranged first elongated holes;

[0008] A first adjustment gap is provided between the first elongated hole and the wide side of the positioning groove.

[0009] Preferably, an annular boss is provided in the middle of the first adjustment hole.

[0010] Preferably, the second adjustment hole is provided in plurality, and the second adjustment hole is one second elongated hole or two symmetrically arranged second elongated holes;

[0011] A second adjustment gap is provided between the second elongated hole and the long side of the positioning groove.

[0012] Preferably, a plurality of weight-reducing holes are provided in the middle of the positioning groove.

[0013] Preferably, a plurality of abutting protrusions are arranged at intervals on the side surface of the process hole.

[0014] Preferably, internal threaded holes are provided on the bottom surfaces of the longitudinal sliding column and the transverse sliding column.

[0015] After adopting the above technical solution, the utility model has the following advantages compared with the background technology:

[0016] 1. Designing horizontal and vertical adjustment holes in the baseplate's positioning slots allows the longitudinal slide post to be adjusted along the first adjustment hole, while the horizontal slide post can be adjusted along the second adjustment hole. This eliminates inherent product errors and tolerances (for example, in the welding process between the metallized ceramic housing, the lead-out copper post, and the metal Kovar frame). It also provides a secure positioning mechanism, preventing assembly deviations between parts and improving welding positioning accuracy, thereby enhancing product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural diagram of the welding positioning frame described in the utility model;

[0018] Figure 2 This is a cross-sectional view of the bottom plate of the welding positioning frame described in the present utility model;

[0019] Figure 3 This is a structural diagram of the bottom plate of the welding positioning frame described in the present utility model;

[0020] Figure 4 This is a structural diagram of the top plate of the welding positioning frame described in the present utility model;

[0021] Figure 5 This is a schematic structural diagram of the longitudinal sliding column of the welding positioning frame described in the present invention.

[0022] Description of reference numerals:

[0023] 10. Bottom plate; 101. Positioning groove;

[0024] 1011, first adjustment hole; 1012, second adjustment hole; 1013, longitudinal sliding column; 1014, transverse sliding column; 1015, annular boss; 1016, weight reduction hole; 1017, internal threaded hole;

[0025] 20. Top plate; 201. Process hole;

[0026] 2011, top against the bump;

[0027] 30. Support rod. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] In addition, it should be noted that the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are all based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element of the present invention must have a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] When an element is referred to as being “fixed to,” “disposed on,” or “provided on” another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it can be directly connected to the other element or indirectly connected to the other element.

[0031] Unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in the utility model based on specific circumstances.

[0032] Example

[0033] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, this embodiment provides a welding positioning frame, including a base plate 10 and a top plate 20, a positioning groove 101 is provided on the plate surface of the base plate 10, a longitudinal first adjustment hole 1011 and a transverse second adjustment hole 1012 are provided in the positioning groove 101, two longitudinal sliding columns 1013 are provided in the first adjustment hole 1011, and two transverse sliding columns 1014 are provided in the second adjustment hole 1012; a plurality of support rods 30 are provided between the top plate 20 and the base plate 10, one end of the support rod 30 is provided between the positioning groove 101 and the side of the base plate 10, and a plurality of process holes 201 are provided on the top plate 20.

[0034] In the present embodiment, the welding positioning frame can be applied to the welding production between the three parts of the metallized ceramic housing, the lead-out copper column and the metal kovar frame sheet, and is described as an example. Of course, for the positioning welding with the box opening, it can be used.

[0035] Specifically, a positioning groove 101 is provided on the bottom plate 10 to form a placement for aligning the kovar frame of the metal shell. At the same time, by using the horizontal and vertical adjustment holes, the longitudinal sliding column 1013 can be adjusted in size along the first adjustment hole 1011, and the transverse sliding column 1014 can be adjusted in size along the second adjustment hole 1012. In this way, the problems of errors or tolerances existing in the kovar frame of the metal shell itself can be eliminated, and stable limiting can be carried out. Subsequently, a metallized ceramic housing is placed on the kovar frame of the metal shell, and lead-out terminal copper columns are assembled on the metallized ceramic housing. The lead-out terminal copper columns can be aligned and assembled through the process hole 201 on the top plate 20, and the two end faces are limited by the bottom plate 10 and the top plate 20. In this way, the top plate 20 can be used for limiting, and the sliding columns of the bottom plate 10 can be adjusted. Subsequently, the tolerances or errors among the three parts of the metallized ceramic housing, the lead-out terminal copper columns, and the metal kovar frame can be eliminated or reduced, the assembly deviation can be reduced, the accuracy of welding positioning can be improved, and thus the quality of product production can be improved.

[0036] In this embodiment, the first adjustment hole 1011 is a first long hole or two symmetrically arranged first long holes; a first adjustment gap is provided between the first long hole and the wide side of the positioning groove 101. The first adjustment gap is designed according to the wall thickness of the product, that is, the gap value of the first adjustment gap is less than the wall thickness of the product, and the sum of the length of the first long hole and the gap value of the first adjustment gap is greater than the wall thickness of the product. In this way, it can be adjusted to adapt to the wall thickness of products with different tolerances, improving the adaptability.

[0037] Furthermore, in this embodiment, multiple second adjustment holes 1012 are provided. The second adjustment hole 1012 is a second long hole or two symmetrically arranged second long holes; a second adjustment gap is provided between the second long hole and the long side of the positioning groove 101.

[0038] Specifically, if the four points of the two longitudinal sliding columns 1013 and the two transverse sliding columns 1014 are connected to form a four-point positioning design of a "cross" structure; thus for the purpose of required adjustment and limiting. If the two longitudinal sliding columns 1013 and the four transverse sliding columns 1014 are connected to form a six-point positioning design of a "艹" character structure, stable limiting can be formed, avoiding the situation of deviation, and improving the practicability and the quality of production.

[0039] As Figure 2 and Figure 3 shown, a circular shoulder 1015 is provided in the middle of the first adjustment hole 1011 in this embodiment, and internal threaded holes 1017 are provided on the bottom surfaces of the longitudinal sliding column 1013 and the transverse sliding column 1014 (as Figure 5As shown, the bottom of the longitudinal sliding column 1013 or the transverse sliding column 1014 can be placed in the bottom, and the annular boss 1015 can resist it to achieve limited sliding. At the same time, the longitudinal sliding column 1013 and the transverse sliding column 1014 can be locked on the bottom surface of the base plate 10 by bolts, and the heads of the bolts can be accommodated in the first adjustment holes 1011 to ensure the flatness of the bottom surface of the base plate 10 and improve practicality.

[0040] like Figure 1 、 Figure 2 and Figure 3 As shown, in this embodiment, a plurality of weight-reducing holes 1016 are provided in the middle of the positioning groove 101. The design of the shock-absorbing holes can reduce the weight of the base plate 10 and increase the ventilation effect to facilitate the circulation of gas and facilitate the placement of products on the positioning groove 101.

[0041] like Figure 4 As shown, in this embodiment, a plurality of abutting protrusions 2011 are arranged at intervals on the side of the process hole 201. The design of the abutting protrusions 2011 can reduce friction, that is, the lead-out copper column is placed on the edge, and the abutting protrusions 2011 are used for abutment and limiting, thereby ensuring a limiting effect and having good practicality.

[0042] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A welding positioning frame, characterized in that: include: A bottom plate, wherein a positioning groove is provided on its plate surface, wherein a first longitudinal adjustment hole and a second transverse adjustment hole are provided in the positioning groove, wherein two longitudinal sliding posts are provided in the first adjustment hole, and two transverse sliding posts are provided in the second adjustment hole; and A top plate is provided with a plurality of support rods between the top plate and the bottom plate, one end of the support rod is provided between the positioning groove and the side of the bottom plate, and a plurality of process holes are provided on the top plate.

2. The welding positioning frame according to claim 1, characterized in that: The first adjustment hole is a first elongated hole or two symmetrically arranged first elongated holes; A first adjustment gap is provided between the first elongated hole and the wide side of the positioning groove.

3. The welding positioning frame according to claim 1 or 2, characterized in that: An annular boss is provided in the middle of the first adjustment hole.

4. The welding positioning frame according to claim 1, characterized in that: There are multiple second adjustment holes, and the second adjustment hole is one second elongated hole or two symmetrically arranged second elongated holes; A second adjustment gap is provided between the second elongated hole and the long side of the positioning groove.

5. The welding positioning frame according to claim 1, characterized in that: A plurality of weight-reducing holes are provided in the middle of the positioning groove.

6. The welding positioning frame according to claim 1, characterized in that: A plurality of abutting protrusions are arranged at intervals on the side surface of the process hole.

7. The welding positioning frame according to claim 3, characterized in that: Internal threaded holes are provided on the bottom surfaces of the longitudinal sliding column and the transverse sliding column.