Welding tool for energy-gathering pot rack
By designing welding tools composed of brackets, support seats and drive devices, the problem of inadequate welding of energy-concentrating rings is solved, the welding quality is improved and the thermal efficiency of the gas stove is improved.
Patent Information
- Application Number
- CN202422485653.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The welding connections of existing energy-concentrating rings are prone to inadequate welding, which affects the appearance and has problems of energy waste.
A welding tool including a bracket, a support seat, a drive device, a positioning mechanism and a pressing mechanism is designed. The two annular hollow tubes are positioned and pressed on the support seat through the positioning and pressing mechanism, and welded by a six-axis robot to achieve 180-degree flip to complete the welding of the energy-concentrating ring.
It improves welding quality, reduces the phenomenon of inadequate welding, improves the thermal efficiency of the gas stove, and saves energy.
Smart Images

Figure CN223235511U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an energy-gathering pot rack welding tool, belonging to the technical field of gas stove production equipment. Background Art
[0002] In actual use, the existing gas stove is heated by placing the pot on the pot rack. Since there is a certain space between the pot and the burner, the heat energy generated by the gas combustion is not only used to heat the pot, but also a considerable amount escapes into the surrounding environment, causing energy waste. To solve this problem, a pot rack with a hollow internal structure of an energy-gathering ring has been developed. The energy-gathering ring directly forms a physical barrier between the flame and the outside air, thereby reducing the heat energy generated by the gas combustion from escaping outward, which can improve the thermal efficiency of the gas stove. The existing energy-gathering ring includes a top plate and a bottom plate distributed above and below. During production, the inner and outer edges of the top plate and the bottom plate are welded. The connection point of the energy-gathering ring of this structure is the inner and outer circumference of the two. The connection length is long, and it is easy to have incomplete welding, and the weld is obvious, affecting the appearance. In response to this, an energy-gathering ring made of two semi-annular hollow tubes connected and welded has been developed. For this purpose, special tooling is required to weld this energy-gathering pot rack. Summary of the Invention
[0003] The technical problem to be solved by the utility model is to provide an energy-gathering pot stand welding tool, which is used for welding two half-annular hollow tubes into a pot stand energy-gathering ring, and can solve the shortcomings of the existing technology.
[0004] The technical solution of the present utility model is: a kind of energy-gathering pot rack welding tool, used for welding two semi-annular hollow tubes into a pot rack energy-gathering ring, comprising a bracket, a support seat, and a driving device. The support seat is connected to the bracket and driven by the driving device to flip along the horizontal axis. A positioning mechanism and a clamping mechanism are provided on the support seat. The positioning mechanism contacts the two semi-annular hollow tubes in multiple directions so that the two semi-annular hollow tubes are placed in a fixed position on the bracket to form a ring shape. The clamping mechanism includes a number of driving mechanisms and clamping members. The clamping members are driven up and down by the driving mechanism to press the semi-annular hollow tubes formed in a ring shape onto the support seat, so that it flips together with the support seat.
[0005] Furthermore, the positioning mechanism includes a plurality of positioning members with arc-shaped grooves distributed along the circumference.
[0006] Furthermore, a first clamping mechanism is provided on the support seat, and the first clamping mechanism includes a plurality of first driving mechanisms and a first clamping member. The first clamping member is moved horizontally by the driving mechanism to clamp the two half-annular hollow tubes forming the ring.
[0007] It further includes a limiting mechanism, which includes a pair of second driving mechanisms symmetrically arranged on both sides of the support seat, and a limiting member is provided on the second driving mechanism. The limiting member is moved by the second driving mechanism to form a ring-shaped connection between the two semi-annular hollow tubes to contact and cooperate to achieve limitation, and the contact point is located in the lower half of the semi-annular hollow tube.
[0008] Furthermore, the first pressing mechanism is vertically distributed with respect to the limiting mechanism.
[0009] By implementing the utility model, the two half-annular hollow tubes are horizontally placed on the positioning mechanism on the support seat to form a ring shape, the driving mechanism drives the pressing piece to move downward and press it on the support seat, and the six-axis manipulator equipped with a welding gun arranged next to the welding tool welds the upper half of the connection between the two half-annular hollow tubes. The driving device drives the support seat to flip 180 degrees, and the six-axis manipulator equipped with a welding gun then welds the lower half of the connection to complete the production of the pot rack energy focusing ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a three-dimensional schematic diagram of the present utility model.
[0011] As shown in the figure: a semi-annular hollow tube 1; a bracket 2; a support seat 3; a driving device 4; a positioning member 5; a cylinder 6; a pressing member 7; a second cylinder 8; a first pressing member 9; a third cylinder 10; and a limiting member 11. DETAILED DESCRIPTION
[0012] The embodiment of the present utility model: Figure 1 As shown, a welding tool for an energy-gathering pot rack is used to weld two semi-annular hollow tubes 1 into a pot rack energy-gathering ring, including a bracket 2, a support seat 3, and a driving device 4. The driving device 4 includes a motor, a shaft coupling, etc. The support seat 3 is connected to the bracket 2 and driven by the driving device 4 to flip along the horizontal axis. A positioning mechanism and a pressing mechanism are provided on the support seat 3. The positioning mechanism includes a plurality of positioning members with arc grooves distributed along the circumference. The two semi-annular hollow tubes 1 are placed in the arc groove to form a ring shape. The pressing mechanism includes a plurality of cylinders 6 that can be extended and retracted up and down and are arranged on the support seat 3 along the circumference. The cylinder 6 is connected There is a clamping piece 7, which is moved up and down by the cylinder 6 to be pressed and matched with the semi-annular hollow tube 1. When in use, the two semi-annular hollow tubes 1 are horizontally placed on the support seat 3 to form a ring with several arc grooves 5 distributed along the circumference. The cylinder 6 contracts to press the clamping piece 7 downward to press the two semi-annular hollow tubes 1 onto the support seat 3. The six-axis manipulator equipped with a welding gun arranged next to the welding tool welds the upper half of the connection between the two semi-annular hollow tubes 1. The driving device 4 drives the support seat 3 to flip 180 degrees, and the six-axis manipulator equipped with a welding gun then welds the lower half of the connection to complete the production of the pot rack energy focusing ring.
[0013] As a preferred embodiment, a first clamping mechanism is provided on the support seat 3, and the first clamping mechanism includes several second cylinders 8. The second cylinder 8 is provided with a first clamping member 9. When the first clamping member 9 is pushed out horizontally by the second cylinder, the two semi-annular hollow tubes 1 formed in a ring are tightened, so that the connection between the two annular hollow tubes 1 is tightly matched, thereby improving the quality of welding.
[0014] As a preferred embodiment, a limiting mechanism is included, which includes a pair of third cylinders 10 symmetrically arranged on both sides of the support seat 3. The third cylinder 10 is provided with a limiting piece 11. The two cylinders 8 are one, and are distributed 90 degrees apart from the pair of third cylinders 10. Before welding begins, the limiting pieces 11 on both sides are pushed out by the third cylinder 10 to tighten the connection between the two semi-annular hollow tubes 1 to form a ring, so that the two semi-annular hollow tubes 1 are aligned and not misaligned, and the support seat 3 will not rotate during the welding process. The contact and tightening position is located at the lower half of the semi-annular hollow tube 1, so that the upper half of the connection between the two semi-annular hollow tubes 1 can be welded. After turning 180 degrees, the unwelded lower half is at the top again, and then tightened and limited to achieve full welding of the connection.
Claims
1. A welding tool for an energy-gathering pot support, used to weld two half-annular hollow tubes into a pot support energy-gathering ring, characterized by: It includes a bracket, a support seat, and a driving device. The support seat is connected to the bracket and driven by the driving device to flip along the horizontal axis. The support seat is provided with a positioning mechanism and a clamping mechanism. The positioning mechanism contacts the two semi-annular hollow tubes in multiple directions so that the two semi-annular hollow tubes are placed in a fixed position on the bracket to form a ring shape. The clamping mechanism includes a number of driving mechanisms and clamping parts. The clamping parts are driven up and down by the driving mechanism to press the semi-annular hollow tubes formed in a ring shape onto the support seat, so that it flips together with the support seat.
2. The energy-gathering pot stand welding tool according to claim 1, characterized in that: The positioning mechanism comprises a plurality of positioning members with arc-shaped grooves distributed along the circumference.
3. The energy-concentrating pot support welding tool according to claim 1 or 2, characterized in that: The support seat is provided with a first pressing mechanism, which includes a plurality of first driving mechanisms and a first pressing member. The first pressing member moves horizontally through the driving mechanism to press the two half-annular hollow tubes forming an annular shape.
4. The energy-gathering pot stand welding tool according to claim 3, characterized in that: It includes a limiting mechanism, which includes a pair of second driving mechanisms symmetrically arranged on both sides of the support seat. The second driving mechanism is provided with a limiting piece. The limiting piece is horizontally moved by the second driving mechanism to form a ring so that the connection between the two semi-annular hollow tubes is contacted and matched to achieve limitation. The contact point is located in the lower half of the semi-annular hollow tube.
5. The energy-gathering pot stand welding tool according to claim 4, characterized in that: The first pressing mechanism and the limiting mechanism are vertically distributed.