Sorting tool for preventing neglected loading and excessive loading of gaskets

Abstract

The sorting tool comprises a bottom plate, a control box is fixedly arranged at the top of the bottom plate, a controller is installed in the control box, a supporting plate is fixedly arranged at the top of the control box, an air cylinder is fixedly arranged on one side of the supporting plate, and the telescopic end of the air cylinder is located on the supporting plate. Vertical plates are fixedly arranged on the front side and the rear side of the top of the supporting plate respectively, a U-shaped frame is fixedly arranged between the two vertical plates, the telescopic end of the air cylinder stretches out and draws back to the inner bottom of the U-shaped frame, a material sensor is arranged on one side of the bottom of the supporting plate and is far away from the air cylinder, and straight plates are fixedly arranged on the tops of the vertical plates. The problems that a traditional gasket assembling method mainly depends on manual operation, the manual operation efficiency is low, omission or excessive assembly of gaskets is easily caused by fatigue or inattention, an effective real-time monitoring and counting system is lacked, and errors are easily caused by manual counting and gasket sorting in mass production are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of gaskets, in particular to a leak-proof multi-packaging and sorting tool for gaskets. Background Art

[0002] In the machinery manufacturing and assembly industries, thin gaskets are a common sealing and spacing material used in a wide variety of mechanical equipment and components. Their proper use is crucial to ensuring proper operation and extending the life of the equipment. However, during the gasket assembly process, operator negligence or a low level of automation can easily lead to omissions or over-installation of gaskets, which can result in reduced equipment performance and even failure.

[0003] The traditional gasket assembly method mainly relies on manual operation, which has low efficiency and is prone to gasket omission or over-packing due to fatigue or lack of concentration. It lacks an effective real-time monitoring and counting system. In mass production, manual counting and sorting of gaskets are prone to errors. Therefore, the utility model proposes a gasket anti-leakage and over-packing sorting tool to solve the above problems. Utility Model Content

[0004] In view of the defects of the above-mentioned prior art, the purpose of the present invention is to provide a gasket leak-proof multi-packing and sorting tool.

[0005] To achieve the above-mentioned purpose, the utility model provides a gasket leak-proof multi-pack sorting tool, comprising a bottom plate, a control box is fixedly provided on the top of the bottom plate, a controller is installed in the control box, a support plate is fixedly provided on the top of the control box, a cylinder is fixedly provided on one side of the support plate, the telescopic end of the cylinder is located on the support plate, vertical plates are fixedly provided on the front and rear sides of the top of the support plate, a U-shaped frame is fixedly provided between the two vertical plates, the telescopic end of the cylinder is telescoped back and forth at the bottom of the frame of the U-shaped frame, a material sensor is provided on one side of the bottom of the support plate, the material sensor is arranged away from the cylinder, a straight plate is fixedly provided on the top of the vertical plate, a mounting plate is fixedly provided on the top of the straight plate, a vertical rod is detachably mounted on the mounting plate, a gasket is passed through the vertical rod, and the bottom end of the vertical rod is a distance of the thickness of the gasket from the bottom of the inner bottom of the U-shaped frame.

[0006] Furthermore, supporting legs are fixedly provided at the four corners of the bottom of the base plate, and the supporting legs are arranged in a truncated cone shape, and the inner diameter of the bottom of the supporting leg is smaller than the inner diameter of the top thereof.

[0007] Furthermore, a counter is provided on the front of the control box, a counting display screen is provided on the counter, and the counter is electrically connected to the controller.

[0008] Furthermore, a reset button and a buzzer alarm are provided on the front of the control box, and both the reset button and the buzzer alarm are electrically connected to the controller. The reset button is provided below the counter, and the buzzer alarm is provided below the reset button.

[0009] Furthermore, a first L-shaped mounting plate is detachably fixedly provided on one side of the material sensor close to the support plate, and the material sensor is mounted on the bottom of the support plate through the first L-shaped mounting plate. The material sensor is located in front of the upper end of the front face of the control box.

[0010] Furthermore, a second L-shaped mounting plate is fixedly provided on the outer wall of the vertical plate, a material shortage sensor is fixedly provided on the top of the second L-shaped mounting plate, and the material shortage sensor is flush with the lower end of the vertical rod.

[0011] Furthermore, a solenoid valve is fixedly provided on the rear wall of the control box, and the solenoid valve is used to control the airflow in the pneumatic system and control the extension and retraction action of the cylinder.

[0012] Furthermore, a slot is provided on the side wall of the mounting plate, the upper end of the vertical rod is clamped in the slot, a sleeve is fixedly provided on the top of the mounting plate, a notch is provided on one side of the sleeve, the vertical rod is clamped in the sleeve through the notch, and the upper end of the vertical rod is fixedly connected to the sleeve by a bolt.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. Through the control box, cylinder, material sensor, counter and buzzer alarm and other mechanisms, the gasket is put on the vertical rod and then installed on the mounting plate. The material can be put in pieces at a time. The distance between the bottom end of the vertical rod and the bottom of the U-shaped frame is the thickness of a gasket. The controller set in the control box is the control center of the entire system, which is used to receive input signals and output control instructions to coordinate the operation of the entire equipment. Start the cylinder to extend, and the cylinder will push the gasket out. The material sensor will light up when it senses the presence of a gasket. Remove the gasket and count the times. The counter is used to record the number of gaskets passing through the system. Each time a gasket passes through the material sensor, the counter reading will increase, and then the cylinder will be started to work again. The material sensor is used to detect the material (gasket). Whether there is a gasket or not, when the material sensor detects it, it will send a signal to the control box. After the cylinder exits, the gasket at the bottom of the vertical rod falls onto the U-shaped frame. The material sensor cannot sense the presence of a gasket, so it will control the cylinder to extend and push again. After three pushes, it still cannot sense the gasket, and the buzzer alarm will sound. After manual inspection and troubleshooting, press reset to continue working. The counter sets the discharge quantity and stops working when the quantity is reached. This reciprocating process solves the problem that the traditional gasket assembly method mainly relies on manual operation, which is inefficient and prone to omission or over-installation of gaskets due to fatigue or lack of concentration. There is a lack of effective real-time monitoring and counting system. In mass production, manual counting and sorting of gaskets are prone to errors.

[0015] 2. Through the first L-shaped mounting plate and the second L-shaped mounting plate and other structures, the material sensor is detachably mounted on the bottom of the support plate through the first L-shaped mounting plate, and the top of the second L-shaped mounting plate is detachably fixed with a material shortage sensor. The second L-shaped mounting plate is detachably mounted on the outer wall of the vertical plate, and the material sensor is detachably mounted on the bottom of the support plate through the first L-shaped mounting plate. The material shortage sensor and the material sensor are easy to install and disassemble;

[0016] 3. A notch is provided on one side of the sleeve through the setting sleeve. The upper end of the vertical rod is clamped in the slot and in the sleeve through the notch, and is fixedly connected to the sleeve by bolts. The upper end of the vertical rod is easy to install and disassemble. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the solutions in the present invention, a brief introduction is given below to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is the main view provided by the utility model;

[0019] Figure 2It is a left view provided by the utility model;

[0020] Figure 3 This is a left-side structural diagram provided by the utility model;

[0021] Figure 4 This is a left-side structural diagram of the utility model when no gasket is provided at the lower end of the vertical rod;

[0022] Description of reference numerals:

[0023] 1. Mounting plate; 2. Sleeve; 3. Bolt; 4. Slot; 5. Straight plate; 6. Gasket; 7. Vertical rod; 8. Cylinder; 9. Solenoid valve; 10. Control box; 11. Base plate; 12. Support leg; 13. Vertical plate; 14. First L-shaped mounting plate; 15. Material sensor; 16. Out-of-material sensor; 17. Second L-shaped mounting plate; 18. Counter; 19. Reset button; 20. Buzzer alarm; 21. U-shaped frame; 22. Support plate. DETAILED DESCRIPTION

[0024] The following detailed description of the preferred embodiments of the present invention is provided in conjunction with the accompanying drawings to make the advantages and features of the present invention more easily understood by those skilled in the art, thereby more clearly defining the scope of protection of the present invention. Obviously, the described embodiments are only a portion of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are also within the scope of protection of the present invention.

[0025] The terms "including" and "having," as well as any variations thereof, in the specification and claims of this utility model and the accompanying drawings are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the specification and claims of this utility model and the accompanying drawings are used to distinguish between different items, not to describe a specific order.

[0026] See also Figure 1-4A gasket leak-proof multi-pack sorting tool comprises a bottom plate 11, a control box 10 is fixedly provided on the top of the bottom plate 11, a controller is installed in the control box 10, a support plate 22 is fixedly provided on the top of the control box 10, a cylinder 8 is fixedly provided on one side of the support plate 22, the telescopic end of the cylinder 8 is located on the support plate 22, vertical plates 13 are fixedly provided on the front and back sides of the top of the support plate 22, a U-shaped frame 21 is fixedly provided between the two vertical plates 13, the telescopic end of the cylinder 8 telescopes back and forth at the bottom of the U-shaped frame 21, a material sensor 15 is provided on one side of the bottom of the support plate 22, and the material sensor 15 is arranged away from the cylinder 8, a straight plate 5 is fixedly provided on the top of the vertical plate 13, and a mounting plate 1 is fixedly provided on the top of the straight plate 5. A vertical rod 7 is detachably mounted on the mounting plate 1, and a gasket 6 is passed through the vertical rod 7. The bottom end of the vertical rod 7 is spaced apart from the bottom of the U-shaped frame 21 by the thickness of the gasket 6. Support legs 12 are fixedly provided at the four corners of the bottom of the base plate 11. The support legs 12 are arranged in a truncated cone shape, and the inner diameter of the bottom of the support legs 12 is smaller than the inner diameter of the top thereof. A counter 18 is provided on the front of the control box 10, and a counting display screen is provided on the counter 18. The counter 18 is electrically connected to the controller. A reset button 19 and a buzzer alarm 20 are provided on the front of the control box 10. The reset button 19 and the buzzer alarm 20 are both electrically connected to the controller. The reset button 19 is arranged below the counter 18, and the reset button 19 is used to reset the system to an initial state.When a production cycle is completed or needs to be restarted, the operator can press this button. The buzzer alarm 20 is set below the reset button 19. A solenoid valve 9 is fixed on the back wall of the control box 10. The solenoid valve 9 is used to control the airflow in the pneumatic system and control the extension and retraction of the cylinder 8. When the solenoid valve receives the signal from the control box, it will open or close the air circuit to make the cylinder 8 push or stop. Specifically: the gasket 6 is passed through the vertical rod 7 and then installed on the mounting plate 1. 500 materials can be discharged at a time. The bottom end of the vertical rod 7 and the bottom of the U-shaped frame 21 are a distance of the thickness of a gasket 6 apart. The controller set in the control box 10 is the control center of the entire system, which is used to receive input signals and output control instructions to coordinate the operation of the entire equipment. The cylinder 8 is started to extend and the cylinder 8 pushes the gasket 6 out. The material sensor 15 lights up when it senses the presence of a gasket. The gasket is removed and counted once. The counter 18 is used to record the number of gaskets passing through the system. The amount of material, each time the gasket passes through the material sensor 15, the counter reading will increase, and the cylinder 8 will be started to continue working. The material sensor 15 is used to detect whether the material (gasket) is present or not. When the material sensor 15 detects the gasket 6, it will send a signal to the control box 10. After the cylinder 8 exits, the gasket 6 at the bottom end of the vertical rod 7 falls onto the U-shaped frame 21. The material sensor 15 does not sense the presence of gasket 6, and will control the cylinder 8 to extend and push again. After pushing three times, it still does not sense 6 gaskets, and the buzzer alarm 20 sounds an alarm. After manual inspection and troubleshooting, press reset to continue working. The counter 18 sets the discharge quantity and stops working when the quantity is reached. This reciprocating operation solves the problem that the traditional gasket assembly method mainly relies on manual operation, which has low efficiency and is prone to omission or over-installation of gaskets due to fatigue or lack of concentration. It lacks an effective real-time monitoring and counting system. In mass production, manual counting and sorting of gaskets are prone to errors.

[0027] As an improvement of the above technical solution, a first L-shaped mounting plate 14 is detachably fixedly provided on one side of the material sensor 15 close to the support plate 22. The material sensor 15 is detachably mounted on the bottom of the support plate 22 through the first L-shaped mounting plate 14. The material sensor 15 is located in front of the upper end of the front face of the control box 10. A second L-shaped mounting plate 17 is detachably fixedly provided on the outer wall of the vertical plate 13. A material shortage sensor 16 is fixedly provided on the top of the second L-shaped mounting plate 17. The material shortage sensor 16 is used to detect whether the gasket is insufficient. When the number of gaskets is lower than the preset value, the material shortage sensor 16 is used to detect whether the gasket is insufficient. When the threshold is set, the material shortage sensor 16 will send a signal to the control box 10. The material shortage sensor 16 is flush with the lower end of the vertical rod 7. The material shortage sensor 15 is detachably mounted on the bottom of the support plate 22 through the first L-shaped mounting plate 14. The top of the second L-shaped mounting plate 17 is detachably fixed with the material shortage sensor 16. The second L-shaped mounting plate 17 is detachably mounted on the outer wall of the vertical plate 13. The material shortage sensor 15 is detachably mounted on the bottom of the support plate 22 through the first L-shaped mounting plate 14. The material shortage sensor 16 and the material sensor 15 are easy to install and disassemble.

[0028] As an improvement of the above technical solution, a slot 4 is provided on the side wall of the mounting plate 1, and the upper end of the vertical rod 7 is clamped in the slot 4. A sleeve 2 is fixedly provided on the top of the mounting plate 1, and a notch is provided on one side of the sleeve 2. The vertical rod 7 is clamped in the sleeve 2 through the notch. The upper end of the vertical rod 7 is fixedly connected to the sleeve 2 by a bolt 3. A notch is provided on one side of the sleeve 2. The upper end of the vertical rod 7 is clamped in the slot 4 and in the sleeve 2 through the notch, and is fixedly connected to the sleeve 2 by the bolt 3. The upper end of the vertical rod 7 is easy to install and disassemble.

[0029] The working principle and usage of this utility model:

[0030] When in use, the division of labor will wear the gasket 6 on the vertical rod 7, and then install it on the mounting plate 1. 500 materials can be discharged at a time. The distance between the bottom end of the vertical rod 7 and the bottom of the U-shaped frame 21 is the thickness of a gasket 6. The controller set in the control box 10 is the control center of the entire system, which is used to receive input signals and output control instructions to coordinate the operation of the entire equipment. Start the cylinder 8 to extend, and the cylinder 8 pushes the gasket 6 out. The material sensor 15 lights up when it senses the presence of a gasket. The gasket is removed and counted once. The counter 18 is used to record the number of gaskets passing through the system. Each time a gasket passes the material sensor 15, the count is The reading of the sensor will increase, and the cylinder 8 will be started to continue working. The material sensor 15 is used to detect whether the material (gasket) exists or not. When the material sensor 15 detects the gasket 6, it will send a signal to the control box 10. After the cylinder 8 exits, the gasket 6 at the bottom end of the vertical rod 7 falls onto the U-shaped frame 21. The material sensor 15 cannot sense the presence of the gasket 6, and will control the cylinder 8 to extend and push again. After three pushes, the gasket 6 is still not sensed, and the buzzer alarm 20 sounds. After manual inspection and troubleshooting, press reset to continue working. The counter 18 sets the discharge quantity, and stops working when the quantity is reached, and works reciprocatingly.

[0031] The above description is only used to illustrate the technical solution of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. Any equivalent structure or equivalent process transformation made using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A gasket leak-proof multi-pack sorting tool, characterized by: The invention comprises a bottom plate (11), a control box (10) is fixedly provided on the top of the bottom plate (11), a controller is installed in the control box (10), a support plate (22) is fixedly provided on the top of the control box (10), a cylinder (8) is fixedly provided on one side of the support plate (22), the telescopic end of the cylinder (8) is located on the support plate (22), vertical plates (13) are fixedly provided on the front and rear sides of the top of the support plate (22), a U-shaped frame (21) is fixedly provided between the two vertical plates (13), and the telescopic end of the cylinder (8) is extended back and forth. The support plate (22) is retracted at the bottom of the U-shaped frame (21), and a material sensor (15) is provided on one side of the bottom of the support plate (22). The material sensor (15) is provided away from the cylinder (8). A straight plate (5) is fixedly provided on the top of the vertical plate (13), and a mounting plate (1) is fixedly provided on the top of the straight plate (5). A vertical rod (7) is detachably mounted on the mounting plate (1), and a gasket (6) is passed through the vertical rod (7). The bottom end of the vertical rod (7) is spaced from the bottom of the U-shaped frame (21) by the thickness of the gasket (6).

2. The gasket leak-proof multi-packaging and sorting tool according to claim 1, characterized in that: Support legs (12) are fixedly arranged at the four corners of the bottom of the bottom plate (11), and the support legs (12) are arranged in a truncated cone shape. The inner diameter of the bottom of the support leg (12) is smaller than the inner diameter of the top thereof.

3. The gasket leak-proof multi-packaging and sorting tool according to claim 2, characterized in that: A counter (18) is provided on the front of the control box (10), a counting display screen is provided on the counter (18), and the counter (18) is electrically connected to the controller.

4. The gasket leak-proof multi-packaging and sorting tool according to claim 3, characterized in that: A reset button (19) and a buzzer alarm (20) are provided on the front of the control box (10); the reset button (19) and the buzzer alarm (20) are both electrically connected to the controller; the reset button (19) is provided below the counter (18); and the buzzer alarm (20) is provided below the reset button (19).

5. The gasket leak-proof multi-packaging and sorting tool according to claim 4, characterized in that: A first L-shaped mounting plate (14) is detachably fixedly provided on one side of the material sensor (15) close to the support plate (22); the material sensor (15) is mounted on the bottom of the support plate (22) via the first L-shaped mounting plate (14); and the material sensor (15) is located in front of the upper end of the front face of the control box (10).

6. The gasket leak-proof multi-packaging and sorting tool according to claim 5, characterized in that: A second L-shaped mounting plate (17) is fixedly provided on the outer wall of the vertical plate (13), and a material shortage sensor (16) is fixedly provided on the top of the second L-shaped mounting plate (17), and the material shortage sensor (16) is flush with the lower end of the vertical rod (7).

7. The gasket leak-proof multi-packaging and sorting tool according to claim 6, characterized in that: A solenoid valve (9) is fixedly provided on the rear wall of the control box (10), and the solenoid valve (9) is used to control the air flow in the pneumatic system and control the telescopic action of the cylinder (8).

8. The gasket leak-proof multi-packaging and sorting tool according to claim 7, characterized in that: A slot (4) is provided on the side wall of the mounting plate (1), and the upper end of the vertical rod (7) is clamped in the slot (4). A sleeve (2) is fixedly provided on the top of the mounting plate (1), and a notch is provided on one side of the sleeve (2). The vertical rod (7) is clamped in the sleeve (2) through the notch, and the upper end of the vertical rod (7) is fixedly connected to the sleeve (2) via a bolt (3).

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