Suspension pull rod assembling device
By designing the suspension tie rod assembly device, the automatic flow of the bushing and tie rod is achieved, the assembly efficiency and product quality are improved, the problem of low automation of existing equipment is solved, and it is suitable for bushing and tie rod products of different specifications.
Patent Information
- Application Number
- CN202422478834.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing equipment has low degree of automation and dispersed process equipment, resulting in low assembly efficiency of automobile suspension lever and long production cycle.
A suspension tie rod assembly device is designed, including a sleeve loading mechanism, a diameter reduction oil coating mechanism, a pressing mechanism, a coded detection mechanism and a loading and unloading mechanism, to realize the loading, diameter reduction and oiling processes of the shaft sleeve, as well as the pressing, coded detection of the shaft sleeve and the pulling and unloading process and the automatic flow of the loading and unloading process.
It improves the assembly efficiency of suspension tie rod assembly, shortens production cycle, and improves product quality and equipment versatility. It is suitable for bushings and tie rod products of different sizes.
Smart Images

Figure CN223235558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts manufacturing equipment, in particular to a suspension pull rod assembly device. Background Art
[0002] Automotive suspension tie rods typically consist of a tie rod body and a sleeve mounted within the tie rod body's sleeve hole. During manufacturing, the sleeve must be press-fitted into the tie rod's sleeve hole. This process involves loading the tie rod and sleeve, pressing, coding, labeling, and testing. The sleeve production process also includes shrinking, testing, and oiling the sleeve.
[0003] However, the existing equipment has a low degree of automation, the process equipment is relatively scattered, and some processes take up a lot of manpower, resulting in low efficiency of tie rod assembly and long production cycle. Utility Model Content
[0004] In view of this, the present invention aims to provide a suspension tie rod assembly device to improve the assembly efficiency of the tie rod assembly and shorten the production cycle.
[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:
[0006] A suspension tie rod assembly device includes a sleeve feeding mechanism, a diameter reduction and oiling mechanism, a press-fitting mechanism, a coding and detecting mechanism, and a loading and unloading mechanism, which are sequentially arranged;
[0007] The sleeve feeding mechanism is used to sequentially convey multiple sleeves to a preset position;
[0008] The diameter reduction and oiling mechanism includes a diameter reduction portion and an oiling portion, wherein the diameter reduction portion is used to reduce the diameter of the sleeve delivered by the sleeve feeding mechanism, and the oiling portion is used to oil the sleeve after the diameter reduction;
[0009] The press-fitting mechanism is used to press-fit the oiled sleeve and the pull rod into a pull rod assembly;
[0010] The coding detection mechanism includes a coding unit and a code scanning unit, wherein the coding unit is used to set a product code on the pull rod assembly, and the code scanning unit is used to identify the product code;
[0011] The loading and unloading mechanism includes a tie rod loading unit and an assembly unloading unit. The tie rod loading unit is used to convey the tie rod to be press-fitted into the press-fitting mechanism, and the assembly unloading unit is used to unload the tie rod assembly.
[0012] Furthermore, the sleeve loading device includes a first driving device, a lifting plate connected to the first driving device, and a conveying portion arranged downstream of the lifting plate; the first driving device is used to drive the lifting plate to move up and down, the lifting plate is used to carry a plurality of the sleeves arranged side by side, and the conveying portion is used to receive the sleeves conveyed by the lifting plate.
[0013] Furthermore, a detection unit is provided between the reduced diameter portion and the oil-coated portion, and the detection unit includes a first detection unit and / or a second detection unit; the first detection unit is used to detect at least one of the radial dimension and the height dimension of the sleeve after the reduction, and the second detection unit is used to perform load detection on the sleeve after the reduction.
[0014] Furthermore, the reducing and oiling mechanism is provided with a first workpiece transfer mechanism and a second workpiece transfer mechanism; the first workpiece transfer mechanism is used to transfer the sleeve between the preset position and the reducing portion, and the second workpiece transfer mechanism is used to transfer the sleeve between the reducing portion, the detection unit and the oiling portion.
[0015] Furthermore, the first workpiece transfer mechanism includes a first moving component and a first gripping part, and a second moving component and a second gripping part; the first moving component can drive the first gripping part to transfer the sleeve at the preset position to the first transfer mechanism in the diameter reduction and oiling mechanism, and the second moving component can drive the second gripping part to transfer the sleeve in sequence between the first transfer mechanism, the diameter reduction part and the second transfer mechanism in the diameter reduction and oiling mechanism.
[0016] Furthermore, the second workpiece transfer mechanism includes a lateral movement component and a plurality of third gripping parts provided on the lateral movement component; the lateral movement component is capable of driving the plurality of third gripping parts to move between the first workstation and the second workstation; at the first workstation, the plurality of third gripping parts are arranged in a one-to-one correspondence with the second transfer mechanism, the detection unit and the oiling part, and at the second workstation, the plurality of third gripping parts are arranged in a one-to-one correspondence with the detection unit, the oiling part and the third transfer mechanism located downstream of the oiling part.
[0017] Furthermore, the coding unit includes a laser coding unit and / or an automatic coding unit; the laser coding unit is used to engrave the product code on the pull rod assembly, and the automatic coding unit is used to stick the product code on the pull rod assembly.
[0018] Furthermore, the loading and unloading mechanism also includes a robot; the robot is used to transfer the rod or the rod assembly between the rod loading unit, the pressing mechanism, the coding detection mechanism and the component unloading unit.
[0019] Furthermore, the pressing mechanism is provided with a third workpiece transfer mechanism, and the third workpiece transfer mechanism is used to transfer the sleeve between the oiling part and the pressing mechanism; and / or, the pressing mechanism includes a pressing drive part, a first tooling frame connected to the pressing drive part, and a second tooling frame for fixing the pull rod, and the first tooling frame is provided with a pressing head, and the pressing head is driven by the pressing drive part and can press the conveyed sleeve into the sleeve hole of the pull rod.
[0020] Furthermore, the pressing head is detachably connected to the first tooling frame; and / or, a connecting frame is rotatably provided on the second tooling frame, and a plurality of pull rod fixing frames are provided on the connecting frame, each of the pull rod fixing frames is used to fix the pull rod respectively, and the plurality of pull rod fixing frames can be rotated to the bottom of the pressing head in sequence.
[0021] Compared with the prior art, the present invention has the following advantages:
[0022] The suspension tie rod assembly device described in the present invention can realize the production processes of feeding, shrinking and oiling of the sleeve, as well as the production processes of pressing, coding detection and loading and unloading of the sleeve and tie rod through the sleeve feeding mechanism, diameter reduction and oiling mechanism, pressing mechanism, coding detection mechanism and loading and unloading mechanism arranged in sequence. This can help improve the assembly efficiency of the tie rod assembly, shorten the production cycle, and also help improve product quality, while having a good use effect.
[0023] In addition, the sleeve feeding device includes a first driving device and a lifting plate, as well as a conveying part, which is conducive to improving the feeding efficiency of the sleeve, and by increasing the width of the lifting plate, it can be suitable for feeding sleeves of different sizes, which is conducive to improving the versatility of the sleeve feeding device, so that it can be compatible with the assembly of different types of pull rod products. The first detection unit is set up to detect at least one of the radial dimension and height dimension of the sleeve after diameter reduction, which is conducive to improving the preparation quality of the sleeve and effectively preventing the outflow of defective products, thereby helping to improve the quality of the pull rod assembly. The second detection unit is set up to perform load detection on the sleeve after diameter reduction. By detecting the force value after the product is compressed to a certain displacement, it is used to detect the hardness of the rubber in the sleeve, so as to timely discover whether the rubber of the sleeve is used incorrectly, and facilitate online detection.
[0024] Secondly, the first workpiece transfer mechanism and the second workpiece transfer mechanism provided in the diameter reduction and oiling mechanism are conducive to the transfer of the sleeve between the preset position and the diameter reduction part, as well as between the diameter reduction part, the detection unit and the oiling part, thereby realizing the automated circulation of the sleeve and improving the production efficiency of the sleeve. The first workpiece transfer mechanism includes a first moving component and a first gripping part, as well as a second moving component and a second gripping part, which has a compact structure and a high degree of automation. The second workpiece transfer mechanism includes a transverse moving component and a plurality of third gripping parts provided on the transverse moving component, so that the plurality of third gripping parts are arranged in a one-to-one correspondence with the second transfer mechanism, the detection unit and the oiling part at the first station, and in a one-to-one correspondence with the detection unit, the oiling part and the third transfer mechanism at the second station, thereby improving the transfer efficiency of the sleeve and shortening the production cycle of the sleeve.
[0025] Furthermore, the coding unit includes a laser coding unit and an automatic coding unit, which facilitates the setting of product codes on the tie rod assembly, facilitating product identification and product traceability. A robot is installed in the loading and unloading mechanism to transfer tie rods or tie rod assemblies between the tie rod loading unit, the press-fitting mechanism, the coding and detection mechanism, and the component unloading unit. This helps to improve the automated flow of tie rods and the efficiency of loading and unloading. By replacing the tooling on the robot and the tooling in the press-fitting mechanism, it is also convenient to realize the production of products of the same type with different specifications, thereby improving the reuse rate of equipment.
[0026] Furthermore, the third workpiece transfer mechanism within the press-fitting mechanism facilitates the transfer of oiled sleeves into the press-fitting mechanism, improving the automation of sleeve transfer and sleeve turnover efficiency. The press-fitting mechanism comprises a press-fitting drive unit, a first fixture, and a second fixture. The second fixture secures the tie rod, while the press-fitting drive drives the press head, allowing the delivered sleeve to be press-fitted into the sleeve hole of the tie rod. The press head is detachably connected to the first fixture, facilitating quick replacement of the press head and facilitating the press-fitting of sleeves for different tie rod products.
[0027] In addition, a rotating connecting frame is provided on the second tooling frame, and a plurality of tie rod fixing frames are provided on the connecting frame. When one of the tie rod fixing frames is in the press-fitting station for press-fitting, the other tie rod fixing frames are in a preparation state. After the tie rod and the bushing on one of the tie rod fixing frames are press-fitted, the next tie rod fixing frame is rotated to the press-fitting station for press-fitting, and the tie rod assembly that has been press-fitted can be unloaded by the robot arm, which is conducive to shortening the press-fitting cycle of the tie rod assembly and further improving the efficiency of the tie rod assembly assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0029] Figure 1 This is a schematic structural diagram of a suspension tie rod assembly device according to an embodiment of the present utility model from a first perspective;
[0030] Figure 2 This is a schematic structural diagram of the suspension tie rod assembly device according to an embodiment of the present utility model from a second perspective;
[0031] Figure 3 This is a structural schematic diagram of the sleeve feeding mechanism according to an embodiment of the present utility model from a first perspective;
[0032] Figure 4 This is a structural schematic diagram of the sleeve feeding mechanism according to an embodiment of the present utility model from a second perspective;
[0033] Figure 5 This is a structural schematic diagram of the first workpiece transfer mechanism according to an embodiment of the present utility model from a first perspective;
[0034] Figure 6 This is a structural schematic diagram of the first workpiece transfer mechanism according to an embodiment of the present utility model from a second perspective;
[0035] Figure 7 This is a structural diagram of the second workpiece transfer mechanism according to an embodiment of the present utility model;
[0036] Figure 8 This is a schematic structural diagram of the press-fitting mechanism and the loading and unloading mechanism according to an embodiment of the present utility model;
[0037] Figure 9 This is a structural diagram of the press-fitting mechanism according to an embodiment of the present utility model;
[0038] Figure 10 This is a schematic structural diagram of the first tooling frame and the second tooling frame according to an embodiment of the present utility model from a first perspective;
[0039] Figure 11 A schematic structural diagram of the first tooling frame and the second tooling frame according to an embodiment of the present utility model from a second perspective;
[0040] Figure 12 This is a structural diagram of the coding detection mechanism according to an embodiment of the present utility model from a first perspective;
[0041] Figure 13 This is a structural diagram of the coding detection mechanism according to an embodiment of the present utility model from a second perspective;
[0042] Description of reference numerals:
[0043] 1. Shaft sleeve feeding mechanism; 2. Diameter reduction and oiling mechanism; 3. Press-fitting mechanism; 4. Coding and detection mechanism; 5. Loading and unloading mechanism;
[0044] 11. Lifting plate; 12. Conveying unit; 13. Shaping trough; 201. First workpiece transfer mechanism; 202. Second workpiece transfer mechanism; 21. Reducing unit; 22. Oiling unit; 23. First inspection unit; 24. Second inspection unit; 25. First material guide chute; 26. Second material guide chute; 27. First defective product box; 28. Second defective product box; 2011. First moving assembly; 2012. First gripping unit; 2013. Second moving assembly; 2014. Second gripping unit; 2021. Horizontal moving assembly; 2022. Third gripping unit.
[0045] 31. First fixture frame; 32. Second fixture frame; 301. Third workpiece transfer mechanism; 3011. Third moving assembly; 3012. Clamping unit; 320. Connecting frame; 321. Tie rod fixing frame; 3101. Positioning column; 3201. Positioning hole; 311. Press head; 312. Quick release pin; 3211. Positioning pin; 3212. Locking screw;
[0046] 41. Coding unit; 42. Scanning unit; 411. Laser coding unit; 412. Automatic coding unit; 4121. Label rewinding and unwinding assembly; 4122. Label peeling assembly; 4123. Label adsorption assembly; 4124. Driving assembly; 50. Robot; 51. Rod loading unit; 52. Component unloading unit;
[0047] 10. First transfer mechanism; 20. Second transfer mechanism; 30. Third transfer mechanism; 100. Fixed foundation; 200. Material box; 300. Press-fitting drive unit. DETAILED DESCRIPTION
[0048] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0049] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," and "outer" appear to indicate orientation or positional relationships, these are based on the orientation or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, if terms such as "first" and "second" appear, they are used solely for descriptive purposes and should not be construed as indicating or implying relative importance.
[0050] Furthermore, in the description of this utility model, unless otherwise explicitly defined, the terms "mounted," "connected," "connection," and "connector" should be interpreted broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.
[0051] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0052] This embodiment relates to a suspension tie rod assembly device, which helps to improve the assembly efficiency of the tie rod assembly and shorten the production cycle.
[0053] In terms of overall composition, Figure 1 and Figure 2 As shown, the suspension tie rod assembly device of this embodiment includes a sleeve feeding mechanism 1, a diameter reduction and oiling mechanism 2, a press-fitting mechanism 3, a coding and detecting mechanism 4, and a loading and unloading mechanism 5, which are arranged in sequence.
[0054] Among them, the sleeve feeding mechanism 1 is used to transport multiple sleeves to preset positions in sequence. The diameter reduction and oiling mechanism 2 includes a diameter reduction portion 21 and an oiling portion 22. The diameter reduction portion 21 is used to reduce the diameter of the sleeves transported by the sleeve feeding mechanism 1, and the oiling portion 22 is used to oil the sleeves after diameter reduction. The pressing mechanism 3 is used to press the oiled sleeves and the pull rods into a pull rod assembly. The coding and detection mechanism 4 includes a coding unit 41 and a code scanning unit 42. The coding unit 41 is used to set a product code on the pull rod assembly, and the code scanning unit 42 is used to identify the product code. The loading and unloading mechanism 5 includes a pull rod loading unit 51 and an assembly unloading unit 52. The pull rod loading unit 51 is used to transport the pull rod to be pressed into the pressing mechanism 3, and the assembly unloading unit 52 is used to unload the pull rod assembly.
[0055] At this time, the above structure can realize the production processes of loading, shrinking and oiling of the sleeve, as well as the pressing, coding detection and loading and unloading of the sleeve and pull rod. This can help improve the assembly efficiency of the pull rod assembly, shorten the production cycle, and also help improve product quality.
[0056] Based on the above overall structure, in detail, the sleeve feeding mechanism 1, the diameter reduction oiling mechanism 2, the pressing mechanism 3, the coding detection mechanism 4 and the loading and unloading mechanism 5 of this embodiment are sequentially arranged on a fixed base 100, wherein the fixed base 100 can be, for example, the ground or a frame fixed relative to the ground. As a preferred embodiment, Figure 3 and Figure 4 As shown, combined with Figure 1 and Figure 2 The sleeve loading device of this embodiment includes a first driving device, a lifting plate 11 connected to the first driving device, and a conveying portion 12 provided downstream of the lifting plate 11. The first driving device is used to drive the lifting plate 11 to move up and down. The lifting plate 11 is used to carry multiple sleeves arranged side by side. The conveying portion 12 is used to receive the sleeves conveyed by the lifting plate 11.
[0057] In a specific implementation, the first drive device can be, for example, an elevator or a modular lifting unit. The conveying portion 12 includes a conveyor belt, which is wound around a driving roller and a driven roller. The motor drives the driving roller to rotate, thereby driving the conveyor belt. To ensure the positional accuracy of the conveyed sleeves, a shaping groove 13 is also provided downstream of the conveyor belt. The width of the shaping groove 13 is slightly larger than the outer diameter of the sleeves. While ensuring smooth conveyance of the sleeves, the gap between the groove wall of the shaping groove 13 and the outer circumference of the sleeves should be as small as possible. This ensures that multiple sleeves can be arranged in close proximity and side by side.
[0058] This embodiment adopts the above-mentioned sleeve loading device, which is beneficial to improving the loading efficiency of the sleeve, and by increasing the width of the lifting plate 11, it can be suitable for loading sleeves of different diameters, which is beneficial to improving the versatility of the sleeve loading device, so that it can be compatible with the assembly of different types of pull rod products.
[0059] The reducing part 21 in the reducing and oiling mechanism 2 of this embodiment preferably adopts a sinking reducing machine, and the specific structure of the reducing machine can refer to the existing structure. As a preferred embodiment, in this embodiment, a detection unit is provided between the reducing part 21 and the oiling part 22, and the detection unit includes a first detection unit 23 and a second detection unit 24. Among them, the first detection unit 23 is used to detect at least one of the radial dimension and the height dimension of the sleeve after the reduction, and the second detection unit 24 is used to perform load detection on the sleeve after the reduction. In this way, the first detection unit 23 is set up to detect at least one of the radial dimension and the height dimension of the sleeve after the reduction, which is beneficial to improve the preparation quality of the sleeve, effectively prevent the outflow of defective products, and thus help improve the quality of the pull rod assembly. The second detection unit 24 is set up to be able to perform load detection on the sleeve after the reduction, and is used to detect the hardness of the rubber in the sleeve.
[0060] In specific implementation, the first detection unit 23 of this embodiment includes a laser displacement sensor. By setting the number of laser displacement sensors, each laser displacement sensor is used to detect the radial dimension and height dimension of the sleeve. The second detection unit 24 of this embodiment includes a load detection assembly, which includes a pressure sensor, a displacement sensor, etc. This load detection assembly is used to detect the hardness of the rubber compound in the sleeve by detecting the force value after the product is compressed to a certain displacement. This can promptly detect whether the rubber compound is used incorrectly and facilitate online inspection of the sleeve.
[0061] It should be noted that, in addition to both the first detection unit 23 and the second detection unit 24, the detection unit of this embodiment may also be provided with only the first detection unit 23, or may also be provided with only the second detection unit 24. In addition, it should also be noted that, in addition to detecting both the radial dimension and the height dimension of the sleeve, the first detection unit 23 may also be provided with only the radial dimension, or may also be provided with only the height dimension of the sleeve, which is also feasible.
[0062] In addition, as a preferred embodiment, in this embodiment, a NG unloading unit is also provided downstream of the inspection unit. This NG unloading unit is used to unload sleeves that fail the shrinking process. Specifically, a first NG unloading unit is provided downstream of the first inspection unit 23. This first NG unloading unit includes a first guide trough 25, at the end of which is a first defective product bin 27. Shrinkage sleeves are considered defective if at least one of their height or radial dimensions fails to meet the requirements. After inspection by the first inspection unit 23, the unqualified sleeves are transported along the first guide trough 25 into the first defective product bin 27.
[0063] Downstream of the second inspection unit 24 is a second NG unloading unit, comprising a second guide chute 26, at the end of which is a second defective bin 28. Even if the reduced sleeves meet the required height and radial dimensions, there is a risk of using the wrong sleeve compound due to failure to meet the load test requirements. In this case, sleeves that fail the load test are considered defective. After inspection by the second inspection unit 24, the unqualified sleeves are conveyed along the second guide chute 26 into the second defective bin 28.
[0064] As a further preferred embodiment, Figures 3 to 7 As shown, the diameter reduction and oiling mechanism 2 of this embodiment also includes a first workpiece transfer mechanism 201 and a second workpiece transfer mechanism 202. The first workpiece transfer mechanism 201 is used to transfer the sleeve between the preset position and the diameter reduction portion 21, while the second workpiece transfer mechanism 202 is used to transfer the sleeve between the diameter reduction portion 21, the detection unit, and the oiling portion 22. This enables automated circulation of the sleeves and improves sleeve production efficiency.
[0065] For specific structure, see Figures 3 to 6As shown, the first workpiece transfer mechanism 201 includes a first moving assembly 2011 and a first gripping portion 2012, as well as a second moving assembly 2013 and a second gripping portion 2014. The first gripping portion 2012 is connected to the first moving assembly 2011, and the second gripping portion 2014 is connected to the second moving assembly 2013. Furthermore, the first moving assembly 2011 can drive the first gripping portion 2012 to transfer a sleeve at a preset position to the first transfer mechanism 10 in the diameter reduction and oiling mechanism 2. The second moving assembly 2013 can drive the second gripping portion 2014 to sequentially transfer the sleeve between the first transfer mechanism 10, the diameter reduction portion 21, and the second transfer mechanism 20 in the diameter reduction and oiling mechanism 2. Thus, the first workpiece transfer mechanism 201 can improve the sleeve movement efficiency and shorten the sleeve production cycle.
[0066] Specifically, the first moving component 2011 can drive the first grabbing portion 2012 along Figure 3 The first direction shown in FIG. 2 is moved to the first transfer mechanism 10, and the second moving component 2013 can drive the second grasping portion 2014 along Figure 3 The second direction shown in the figure sequentially transfers the sleeve between the first transfer mechanism 10, the reduced diameter portion 21 and the second transfer mechanism 20.
[0067] The second workpiece transfer mechanism 202 of this embodiment is a preferred embodiment. In terms of specific structure, Figure 3 、 Figure 4 and Figure 7 As shown, the second workpiece transfer mechanism 202 includes a transverse moving assembly 2021 and a plurality of third gripping portions 2022 disposed on the transverse moving assembly 2021. Furthermore, the transverse moving assembly 2021 is capable of driving the plurality of third gripping portions 2022 to move between a first workstation and a second workstation. At the first workstation, the plurality of third gripping portions 2022 are disposed in a one-to-one correspondence with the second transfer mechanism 20, the detection unit, and the oiling portion 22. At the second workstation, the plurality of third gripping portions 2022 are disposed in a one-to-one correspondence with the detection unit, the oiling portion 22, and the third transfer mechanism 30 located downstream of the oiling portion 22.
[0068] Specifically, the lateral moving component 2021 can drive the third gripping portion 2022 along Figure 3 , the first direction is shown as movement between the first and second workstations. In this embodiment, based on the premise that the detection unit includes the first detection unit 23 and the second detection unit 24, the lateral movement assembly 2021 is provided with four third gripping parts 2022. When in the first workstation, the four third gripping parts 2022 are provided in a one-to-one correspondence with the second transfer mechanism 20, the first detection unit 23, the second detection unit 24, and the oiling part 22. When in the second workstation, the four third gripping parts 2022 are provided in a one-to-one correspondence with the first detection unit 23, the second detection unit 24, the oiling part 22, and the third transfer mechanism 30.
[0069] In this case, the transverse movement assembly and the plurality of third gripping portions 2022 can also improve the transfer efficiency of the sleeve and shorten the sleeve production cycle. Furthermore, the coordination between the first workpiece transfer mechanism 201 and the second workpiece transfer mechanism 202 can further improve the transfer efficiency of the sleeve and further shorten the sleeve production cycle.
[0070] It should be noted that the power sources of the first moving component 2011, the second moving component 2013 and the transverse moving component can be linear drive devices such as linear modules, cylinders or oil cylinders, and the first grasping part 2012, the second grasping part 2014 and the third grasping part 2022 preferably use clamping cylinders.
[0071] The oiling portion 22 of this embodiment includes an oiling roller. When a qualified sleeve is transferred to the oiling portion 22, the outer peripheral surface of the sleeve is tangentially arranged to the outer peripheral surface of the oiling roller. The sleeve is sleeved on the positioning shaft, and the positioning shaft is pre-coated with oil. At this time, the rotation of the oiling roller drives the rotation of the sleeve, and the outer peripheral surface of the sleeve is also oiled.
[0072] As a preferred embodiment, Figure 9 As shown, the press-fitting mechanism 3 of this embodiment is provided with a third workpiece transfer mechanism 301, which is used to transfer the sleeves between the oiling portion 22 and the press-fitting mechanism 3. The provision of the third workpiece transfer mechanism 301 facilitates the transfer of the oiled sleeves to the press-fitting mechanism 3, thereby improving the degree of automation of the sleeve transfer and the sleeve circulation efficiency.
[0073] Specifically, the third workpiece transfer mechanism 301 includes a third moving component 3011, and a gripping unit 3012 connected to the third moving component 3011. The gripping unit 3012 has two fourth gripping parts arranged at intervals, and the two fourth gripping parts correspond to the two ends of the pull rod respectively, and the shaft sleeves gripped by the two fourth gripping parts can be driven by the third moving component 3011 to move to the shaft sleeve holes at both ends of the pull rod.
[0074] Also as a preferred embodiment, Figures 9 to 11 As shown, the press-fitting mechanism 3 of this embodiment includes a press-fitting drive unit 300, a first fixture 31 connected to the press-fitting drive unit 300, and a second fixture 32 for securing the tie rod. The first fixture 31 is provided with a pressing head 311. The pressing head 311 is driven by the press-fitting drive unit 300 to press-fit the delivered sleeve into the sleeve hole of the tie rod. The press-fitting drive unit 300 is, for example, a pressure cylinder. The first fixture 31 is connected to the power output end of the pressure cylinder and can be driven by the pressure cylinder to move closer to or away from the second fixture 32. The second fixture 32 is fixed to the press-fitting platform and is used to secure the tie rod.
[0075] When the pull rod to be pressed is fixed on the second tooling frame 32, the third moving component 3011 is moved to transport the sleeve on the gripping unit 3012 to the sleeve hole of the pull rod to be pressed, and then the pressing drive unit 300 is driven to move the first tooling frame 31 and drive the pressing head 311 to move, so that the pressing head 311 presses the two sleeves into the sleeve holes at both ends of the pull rod.
[0076] Combine Figure 10 and Figure 11 As shown, in this embodiment, the press head 311 is detachably connected to the first fixture 31. This arrangement facilitates quick replacement of the press head 311, thereby facilitating the press-fitting of sleeves for different tie rod products. In a specific implementation, the press head 311 is preferably connected to the first fixture 31 using, for example, a quick-release pin 312.
[0077] In addition, as a further preferred embodiment, in this embodiment, a connecting frame 320 is rotatably provided on the second fixture frame 32, and a plurality of tie rod fixing frames 321 are provided on the connecting frame 320. Each tie rod fixing frame 321 is used to fix a tie rod, and the plurality of tie rod fixing frames 321 can be rotated to the bottom of the pressing head 311 in sequence. At this time, when one of the tie rod fixing frames 321 is in the press-fitting station for press-fitting, the other tie rod fixing frames 321 are in the preparation state. After the tie rod and sleeve on one of the tie rod fixing frames 321 are press-fitted, the next tie rod fixing frame 321 is rotated to the press-fitting station for press-fitting, and the tie rod assembly that has been press-fitted can be unloaded by the robot 50, thereby shortening the press-fitting cycle of the tie rod assembly and further improving the efficiency of tie rod assembly assembly.
[0078] In addition, in this embodiment, a positioning column 3101 is also provided on the first tooling frame 31, and correspondingly, a positioning hole 3201 for inserting the positioning column 3101 is provided on the second tooling frame 32. The positioning and cooperation between the positioning column 3101 and the positioning hole 3201 is conducive to ensuring the relative position of the first tooling frame 31 and the second tooling frame 32, thereby facilitating the pressure head 311 to press the sleeve into the sleeve hole of the pull rod more accurately.
[0079] To facilitate the installation and disassembly of the tie rod fixing frame 321 on the connecting frame 320, in this embodiment, a positioning pin 3211 is provided on the connecting frame 320 to position the tie rod fixing frame 321. The positioning pin 3211 can be inserted into the positioning hole on the tie rod fixing frame 321. At the same time, the tie rod fixing frame 321 is installed on the connecting frame 320 by sequentially passing through the locking screw 3212 of the tie rod fixing frame 321 and the connecting frame 320. In this way, the tie rod fixing frame 321 can be better maintained on the connecting frame 320, ensuring the accuracy of the position of the tie rod fixing frame 321 on the connecting frame 320, and also facilitating the disassembly and replacement of the tie rod fixing frame 321, and also helping to improve the quality of the shaft sleeve press-fitting.
[0080] The coding detection mechanism 4 of this embodiment is as follows Figure 12 and Figure 13 As shown, the coding and detection mechanism 4 includes a coding unit 41 and a code scanning unit 42. The coding unit 41 includes a laser coding unit 411 and an automatic coding unit 412. The laser coding unit 411 is used to engrave the product code on the pull rod assembly, while the automatic coding unit 412 is used to affix the product code to the pull rod assembly. Using the laser coding unit 411 and the automatic coding unit 412 to set the product code on the pull rod assembly facilitates product identification and traceability.
[0081] During specific implementation, the laser coding unit 411 can use existing laser coding equipment to engrave the product code on the outer surface of the pull rod assembly through a laser emitter. The automatic coding unit 412 includes a label reel assembly 4121, a label peeling assembly 4122, a label adsorption assembly 4123 and a drive assembly 4124, wherein the label reel assembly 4121 is used to unwind the roll material and rewind the film after peeling the label. The label peeling assembly 4122 is used to peel the label off the roll material. The label adsorption assembly 4123 is connected to the power output end of the drive assembly 4124, and the label adsorption assembly 4123 is driven by the drive assembly 4124 to stick the adsorbed label on the pull rod assembly.
[0082] In addition, the code scanning unit 42 can be set on the laser coding device or at other locations to be able to scan the product code set on the pull rod assembly, wherein the code scanning unit 42 can realize barcode, QR code and coding content error recognition, thereby realizing online detection.
[0083] It is worth noting that the aforementioned adsorption component preferably uses vacuum adsorption to fix the peeled label, which is also the product code. In addition, it is also worth mentioning that in addition to being equipped with both the laser coding unit 411 and the automatic coding unit 412, the coding unit 41 of this embodiment can also be equipped with only the laser coding unit 411 or only the automatic coding unit 412. Such an arrangement is also possible.
[0084] In addition, as a preferred embodiment, the loading and unloading mechanism 5 of this embodiment includes a rod loading unit 51 and a component unloading unit 52, wherein the loading unit and the unloading unit are arranged vertically, which is conducive to saving space. The loading unit and the unloading unit are thus transported in the form of rollers. The rods and rod assemblies to be pressed are respectively loaded into the material box 200. Moreover, the material box 200 with the rods is transported to one end near the coding and detection mechanism 4 by the loading unit, and the material box 200 with the rod assemblies is transported from one end near the coding and detection mechanism 4 to the other end by the unloading unit.
[0085] In addition to the rod loading unit 51 and the component unloading unit 52, the loading and unloading mechanism 5 of this embodiment also includes a robot 50, which is used to transfer rods or rod components between the rod loading unit 51, the press-fitting mechanism 3, the coding and detection mechanism 4, and the component unloading unit 52. The provision of the robot 50 is conducive to improving the automated flow of rods and the efficiency of loading and unloading. By replacing the tooling on the robot 50 and the tooling in the press-fitting mechanism 3, it is also conducive to the production of products of the same type with different specifications, thereby improving the reuse rate of equipment.
[0086] The suspension tie rod assembly device of this embodiment can perform the production processes of bushing loading, diameter reduction, and oiling, as well as the press-fitting, coding, inspection, and loading and unloading of the bushing and tie rod. This improves tie rod assembly efficiency, shortens production cycles, and improves product quality. Furthermore, it can facilitate switching between different products, making it compatible with a wider range of product types, resulting in a high equipment reuse rate and greater versatility.
[0087] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A suspension tie rod assembly device, characterized in that: It comprises a sleeve feeding mechanism (1), a diameter reduction oiling mechanism (2), a pressing mechanism (3), a coding detection mechanism (4) and a loading and unloading mechanism (5) which are arranged in sequence; The shaft sleeve feeding mechanism (1) is used to sequentially convey a plurality of shaft sleeves to a preset position; The diameter-reducing oiling mechanism (2) comprises a diameter-reducing portion (21) and an oiling portion (22), wherein the diameter-reducing portion (21) is used to reduce the diameter of the shaft sleeve delivered by the shaft sleeve feeding mechanism (1), and the oiling portion (22) is used to oil the shaft sleeve after the diameter reduction; The press-fitting mechanism (3) is used to press-fit the oiled sleeve and the pull rod into a pull rod assembly; The coding detection mechanism (4) includes a coding unit (41) and a code scanning unit (42), wherein the coding unit (41) is used to set a product code on the pull rod assembly, and the code scanning unit (42) is used to identify the product code; The loading and unloading mechanism (5) comprises a tie rod loading unit (51) and an assembly unloading unit (52), wherein the tie rod loading unit (51) is used to convey the tie rod to be pressed into the pressing mechanism (3), and the assembly unloading unit (52) is used to unload the tie rod assembly.
2. The suspension tie rod assembly device according to claim 1, characterized in that: The sleeve loading device comprises a first driving device, a lifting plate (11) connected to the first driving device, and a conveying portion (12) arranged downstream of the lifting plate (11); The first driving device is used to drive the lifting plate (11) to move up and down, the lifting plate (11) is used to carry a plurality of the shaft sleeves arranged side by side, and the conveying part (12) is used to receive the shaft sleeves conveyed by the lifting plate (11).
3. The suspension tie rod assembly device according to claim 1, characterized in that: A detection unit is provided between the diameter-reducing portion (21) and the oil-coating portion (22), and the detection unit includes a first detection unit (23) and / or a second detection unit (24); The first detection unit (23) is used to detect at least one of the radial dimension and the height dimension of the shaft sleeve after the diameter is reduced, and the second detection unit (24) is used to perform load detection on the shaft sleeve after the diameter is reduced.
4. The suspension tie rod assembly device according to claim 3, characterized in that: The diameter-reducing oiling mechanism (2) is provided with a first workpiece conveying mechanism (201) and a second workpiece conveying mechanism (202); The first workpiece transfer mechanism (201) is used to transfer the shaft sleeve between the preset position and the diameter-reducing portion (21), and the second workpiece transfer mechanism (202) is used to transfer the shaft sleeve between the diameter-reducing portion (21), the detection unit and the oiling portion (22).
5. The suspension tie rod assembly device according to claim 4, characterized in that: The first workpiece transfer mechanism (201) comprises a first moving component (2011) and a first gripping portion (2012), and a second moving component (2013) and a second gripping portion (2014); The first moving component (2011) can drive the first gripping part (2012) to transfer the shaft sleeve at the preset position to the first transfer mechanism (10) in the diameter reduction oiling mechanism (2), and the second moving component (2013) can drive the second gripping part (2014) to transfer the shaft sleeve in sequence between the first transfer mechanism (10), the diameter reduction part (21) and the second transfer mechanism (20) in the diameter reduction oiling mechanism (2).
6. The suspension tie rod assembly device according to claim 5, characterized in that: The second workpiece transfer mechanism (202) comprises a transverse moving component (2021) and a plurality of third gripping portions (2022) provided on the transverse moving component (2021); The lateral movement component (2021) is capable of driving the plurality of third gripping parts (222) to move between the first station and the second station; At the first station, a plurality of the third gripping parts (2022) are arranged in a one-to-one correspondence with the second transfer mechanism (20), the detection unit and the oiling part (22); at the second station, a plurality of the third gripping parts (2022) are arranged in a one-to-one correspondence with the detection unit, the oiling part (22) and the third transfer mechanism (30) located downstream of the oiling part (22).
7. The suspension tie rod assembly device according to claim 1, characterized in that: The coding unit (41) includes a laser coding unit (411) and / or an automatic coding unit (412); The laser coding unit (411) is used to engrave the product code on the pull rod assembly, and the automatic code sticking unit (412) is used to stick the product code on the pull rod assembly.
8. The suspension tie rod assembly device according to claim 1, characterized in that: The loading and unloading mechanism (5) further includes a manipulator (50); The robot (50) is used to transfer the pull rod or the pull rod assembly between the pull rod loading unit (51), the pressing mechanism (3), the coding detection mechanism (4) and the assembly unloading unit (52).
9. The suspension tie rod assembly device according to any one of claims 1 to 8, characterized in that: The pressing mechanism (3) is provided with a third workpiece transfer mechanism (301), and the third workpiece transfer mechanism (301) is used to transfer the sleeve between the oiling portion (22) and the pressing mechanism (3); and / or, The press-fitting mechanism (3) includes a press-fitting drive unit (300), a first tooling frame (31) connected to the press-fitting drive unit (300), and a second tooling frame (32) for fixing the pull rod, and a pressing head (311) is provided on the first tooling frame (31). The pressing head (311) receives the drive of the press-fitting drive unit (300) and can press-fit the delivered sleeve into the sleeve hole of the pull rod.
10. The suspension tie rod assembly device according to claim 9, characterized in that: The pressing head (311) is detachably connected to the first fixture frame (31); and / or, A connecting frame (320) is rotatably provided on the second tooling frame (32), and a plurality of pull rod fixing frames (321) are provided on the connecting frame (320). Each of the pull rod fixing frames (321) is used to fix the pull rod, and the plurality of pull rod fixing frames (321) can be rotated to the bottom of the pressure head (311) in sequence.