Coil pipe transferring and ring cap assembling equipment

Abstract

The utility model relates to the field of automatic production, in particular to coil pipe transferring and ring cap assembling equipment which comprises a ring cap feeding conveying line and an assembling conveying line and further comprises a ring cap assembling assembly, a coil pipe transferring assembly and a coil pipe taking mechanism used for taking and placing coil pipes. The coil pipe taking mechanism is connected with the assembly conveying line, and the coil pipe taking mechanism clamps coil pipes to the assembly conveying line in sequence; the ring cap assembling assembly is arranged between the ring cap feeding conveying line and the assembling conveying line, the ring cap assembling assembly clamps ring caps on the ring cap feeding conveying line and then moves the ring caps to the assembling conveying line, and the ring caps and coil pipes on the assembling conveying line are installed mutually. And the coil pipe transferring assembly is arranged at the tail end of the assembling conveying line, and the coil pipe transferring assembly is used for transferring the mounted ring caps and the coil pipes out of the assembling conveying line.

Description

Technical Field

[0001] The utility model relates to the field of automated production, and more specifically to a coil transfer and ring cap assembly device. Background Art

[0002] With the increasing popularity of automation equipment, in the process of coil and ring cap assembly, coil transfer and ring cap assembly equipment is an indispensable part of the automated production line, and the product demand is large. However, current production companies generally use manipulators to load and unload materials, belt conveyors to combine with manual assembly of coils and ring caps, which is inefficient. Coil transfer and ring cap assembly equipment perfectly solves this problem, realizing automatic assembly of coils and ring caps through manipulators.

[0003] Therefore, it is necessary to propose a coil transfer and ring cap assembly device that solves the above problems. Utility Model Content

[0004] In order to overcome at least one defect (shortcoming) of the above-mentioned prior art, the utility model provides a coil transfer and ring cap assembly device.

[0005] In order to solve the above technical problems, the technical solution of the utility model is as follows: a coil transfer and ring cap assembly device, including a ring cap feeding conveyor line and an assembly conveyor line, and also including a ring cap assembly component, a coil transfer component and a coil retrieving mechanism for taking and placing coils;

[0006] The coil material taking mechanism is connected to the assembly conveyor line, and the coil material taking mechanism sequentially clamps the coils onto the assembly conveyor line;

[0007] The ring cap assembly assembly is arranged between the ring cap feeding conveyor line and the assembly conveyor line. The ring cap assembly assembly clamps the ring caps on the ring cap feeding conveyor line and moves them to the assembly conveyor line, and installs the ring caps with the coils on the assembly conveyor line.

[0008] The coil transfer assembly is arranged at the end of the assembly conveyor line. The coil transfer assembly moves the installed ring cap and the coil out of the assembly conveyor line, and clamps the coil through the coil picking mechanism. Because the multiple clamping claws of the coil picking mechanism can achieve balance to a greater extent, reduce the gravity borne by the welding point and make it less likely to fall off, the ring cap assembly assembly can assemble the ring cap on the coil, reducing people's labor intensity and greatly improving production. The coil transfer assembly can quickly realize the removal of the coil, which is convenient for subsequent processing procedures.

[0009] Furthermore, the ring cap assembly assembly includes a ring cap assembly fixture, a ring cap assembly rotating arm, a ring cap assembly driving motor and a ring cap buffer rack connected to the ring cap feeding conveyor line;

[0010] The ring cap assembly fixture, the ring cap assembly rotating arm and the ring cap assembly drive motor are connected in sequence. The ring cap assembly fixture clamps the ring cap cache rack to the assembly conveyor line and installs the ring cap on the coil of the assembly conveyor line. The setting of the ring cap cache rack can cache the ring cap. When assembly is required, the ring cap assembly drive motor drives the ring cap assembly rotating arm to rotate and move, so that the ring cap assembly fixture can clamp the ring cap and assemble the ring cap on the coil.

[0011] Furthermore, the coil transfer assembly includes a coil transfer robot and a coil transfer gripper;

[0012] The coil transfer gripper is arranged on the coil transfer robot;

[0013] The coil transfer robot is arranged at the end of the assembly conveyor line. Through the arrangement of the coil transfer robot and the coil transfer clamp, the coil can be clamped and shifted in a simple and convenient manner.

[0014] Furthermore, the coil retrieving mechanism includes a turntable, a lifting and demoulding cylinder, a coil clamping robot and a clamping claw;

[0015] The coil is arranged on a turntable, and the demoulding cylinder is arranged at the bottom of the turntable. When the coil is rotated into place, the demoulding cylinder lifts up the coil on the turntable.

[0016] The clamping claw is set on the coil clamping robot. The coil clamping robot clamps the coil with the clamping claw and transfers the coil from the turntable to the assembly conveyor line. The coil is transported by the turntable. When the coil is transported into place, the lifting and demoulding cylinder lifts the coil to realize demoulding, and the coil clamping robot transfers the coil from the turntable to the assembly conveyor line through the clamping claw.

[0017] Furthermore, there are three clamping jaws. In practical applications, the number of clamping jaws can be set as needed, which is within the protection scope of the present utility model.

[0018] Furthermore, the ring cap feeding conveyor line includes a ring cap feeding conveyor belt, a vibrating plate, a visual camera, a storage bin and a ring cap feeding support frame;

[0019] The storage bin is arranged on the ring cap feeding support frame, and the bottom of the storage bin is connected to the vibration plate;

[0020] The ring cap feeding conveyor belt is arranged at the bottom of the vibration plate, and the visual camera is arranged above the ring cap feeding conveyor belt. By placing the ring caps in the storage bin, the ring caps can be placed on the ring cap feeding conveyor belt through the vibration of the vibration plate. At this time, the visual camera takes a picture of the ring cap feeding conveyor belt, which is convenient for the subsequent retrieval of the ring caps in the right position.

[0021] Furthermore, the assembly conveyor line includes a pipe clamping block, a synchronous belt, a synchronous wheel, a servo motor and a conveyor line support frame;

[0022] The synchronous wheel is arranged on the conveyor line support frame, and the servo motor is connected to the synchronous wheel;

[0023] The synchronous belt is sleeved on the outer side of the synchronous wheel, and the clamping tube is fixed on the synchronous belt through the clamping tube block;

[0024] The front end of the conveyor line support frame is connected to the coil material picking mechanism, and the end of the conveyor line support frame is connected to the coil transfer assembly. The servo motor drives the synchronous wheel to rotate, so that the synchronous belt moves, thereby transporting the coil. The setting of the pipe clamping block can limit the placement of the coil, which is simple and convenient.

[0025] Furthermore, protective fences are provided on the outsides of the ring cap feeding conveyor line, assembly conveyor line, ring cap assembly assembly and coil transfer assembly, which can protect the equipment and staff.

[0026] Compared with the prior art, the beneficial effects of the technical solution of the utility model are:

[0027] The coil transfer and ring cap assembly equipment disclosed by the present invention clamps the coil through the coil picking mechanism. The multiple clamping claw structures of the coil picking mechanism can achieve balance to a greater extent, reduce the gravity borne by the welding point, and thus are not easy to fall off. The ring cap assembly component can assemble the ring cap on the coil, which reduces people's labor intensity and greatly improves production volume. The coil transfer component can quickly realize the removal of the coil, which is convenient for subsequent processing procedures. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the coil pipe transfer and ring cap assembly equipment of the utility model.

[0029] Figure 2 It is a structural schematic diagram of the ring cap assembly component in the utility model.

[0030] Figure 3 It is a structural diagram of the coil pipe transfer assembly of the utility model.

[0031] Figure 4 It is a structural diagram of the coil pipe reclaiming mechanism of the utility model.

[0032] Figure 5 It is a structural schematic diagram of the ring cap feeding conveying line in the utility model.

[0033] Figure 6 It is a structural diagram of the assembly conveyor line in the utility model.

[0034] In the figure, 1 is the ring cap feeding conveyor line, 2 is the assembly conveyor line, 3 is the ring cap assembly component, 4 is the coil transfer component, 5 is the coil, 6 is the coil picking mechanism, 7 is the ring cap, 8 is the ring cap assembly fixture, 9 is the ring cap assembly rotating arm, 10 is the ring cap assembly drive motor, 11 is the ring cap buffer rack, 12 is the coil transfer robot, 13 is the coil transfer clamp, 14 is the turntable, 15 is the jacking and demoulding cylinder, 16 is the coil clamping robot, 17 is the clamp, 18 is the ring cap feeding conveyor belt, 19 is the vibrating disk, 20 is the visual camera, 21 is the storage bin, 22 is the ring cap feeding support frame, 23 is the pipe clamping block, 24 is the synchronous belt, 25 is the synchronous wheel, 26 is the servo motor, 27 is the conveyor line support frame, and 28 is the protective fence. DETAILED DESCRIPTION

[0035] The accompanying drawings are for illustrative purposes only and are not to be construed as limitations on this patent. To better illustrate this embodiment, some components of the accompanying drawings may be omitted, enlarged, or reduced in size, and do not represent the actual dimensions of the product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted from the accompanying drawings.

[0036] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installation" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, which can be considered as internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model. The technical solution of this utility model is further described below with reference to the accompanying drawings and embodiments.

[0037] like Figure 1As shown, a coil transfer and ring cap assembly equipment includes a ring cap feeding conveyor line 1 and an assembly conveyor line 2, and also includes a ring cap assembly component 3, a coil transfer component 4 and a coil picking mechanism 6 for picking up and placing coils 5; the coil picking mechanism is connected to the assembly conveyor line, and the coil picking mechanism clamps the coils onto the assembly conveyor line in turn; the ring cap assembly component is arranged between the ring cap feeding conveyor line and the assembly conveyor line, and the ring cap assembly component clamps the ring cap 7 on the ring cap feeding conveyor line and moves it to the assembly conveyor line, and assembles the ring cap with the coil on the assembly conveyor line. Installation; The coil transfer assembly is set at the end of the assembly conveyor line. The coil transfer assembly moves the installed ring cap and the coil out of the assembly conveyor line, and the coil is clamped by the coil picking mechanism. Because the multiple clamping claws of the coil picking mechanism can achieve balance to a greater extent, reduce the gravity borne by the welding point and make it less likely to fall off, the ring cap assembly assembly can assemble the ring cap on the coil, which reduces people's labor intensity and greatly improves production. The coil transfer assembly can quickly realize the removal of the coil, which is convenient for subsequent processing procedures.

[0038] like Figure 2 As shown, the ring cap assembly component includes a ring cap assembly fixture 8, a ring cap assembly rotating arm 9, a ring cap assembly drive motor 10 and a ring cap cache rack 11 connected to the ring cap feeding conveyor line; the ring cap assembly fixture, the ring cap assembly rotating arm and the ring cap assembly drive motor are connected in sequence, the ring cap assembly fixture clamps the ring cap cache rack to the assembly conveyor line, and installs the ring cap on the coil of the assembly conveyor line. Through the setting of the ring cap cache rack, the ring cap can be cached. When assembly is required, the ring cap assembly drive motor drives the ring cap assembly rotating arm to rotate and move, so that the ring cap assembly fixture can clamp the ring cap and assemble the ring cap on the coil.

[0039] like Figure 3 As shown, the coil transfer assembly includes a coil transfer robot 12 and a coil transfer clamp 13; the coil transfer clamp is arranged on the coil transfer robot; the coil transfer robot is arranged at the end of the assembly conveyor line. Through the arrangement of the coil transfer robot and the coil transfer clamp, the coil can be conveniently clamped and shifted, which is simple and convenient.

[0040] like Figure 4As shown, the coil picking mechanism includes a turntable 14, a jacking and demoulding cylinder 15, a coil clamping robot 16 and a clamping claw 17; the coil is arranged on the turntable, and the jacking and demoulding cylinder is arranged at the bottom of the turntable. When the coil is rotated into place, the jacking and demoulding cylinder lifts up the coil on the turntable; the clamping claw is arranged on the coil clamping robot, and the coil clamping robot clamps the coil through the clamping claw and transfers the coil from the turntable to the assembly conveyor line, and transports the coil through the turntable. When the coil is transported into place, the jacking and demoulding cylinder lifts up the coil to realize demoulding, and the coil clamping robot transfers the coil from the turntable to the assembly conveyor line through the clamping claw, wherein there are three clamping claws. In actual application, the number of clamping claws can be set as needed, which is all within the protection scope of the present utility model.

[0041] like Figure 5 As shown, the ring cap loading conveyor line includes a ring cap loading conveyor belt 18, a vibrating plate 19, a visual camera 20, a storage bin 21 and a ring cap loading support frame 22; the storage bin is arranged on the ring cap loading support frame, and the bottom of the storage bin is connected to the vibrating plate; the ring cap loading conveyor belt is arranged at the bottom of the vibrating plate, and the visual camera is arranged above the ring cap loading conveyor belt. By placing the ring caps in the storage bin, the ring caps can be dropped and placed on the ring cap loading conveyor belt through the vibration of the vibrating plate. At this time, the visual camera takes a picture of the ring cap loading conveyor belt, which is convenient for taking the ring caps in the right position later.

[0042] like Figure 6 As shown, the assembly conveyor line includes a pipe clamping block 23, a synchronous belt 24, a synchronous wheel 25, a servo motor 26 and a conveyor line support frame 27; the synchronous wheel is arranged on the conveyor line support frame, and the servo motor is connected to the synchronous wheel; the synchronous belt is sleeved on the outside of the synchronous wheel, and the pipe clamp is fixed to the synchronous belt through the pipe clamping block; the front end of the conveyor line support frame is connected to the coil feeding mechanism, and the end of the conveyor line support frame is connected to the coil transfer assembly. The synchronous wheel is driven to rotate by the servo motor to move the synchronous belt, thereby transporting the coil, and the setting of the pipe clamping block can limit the placement of the coil, which is simple and convenient. Among them, the outer sides of the ring cap feeding conveyor line, the assembly conveyor line, the ring cap assembly assembly and the coil transfer assembly are all provided with protective fences 28, which can protect the equipment and staff.

[0043] Example

[0044] In this embodiment, since the coil picking mechanism is connected to the assembly conveyor line, the coil picking mechanism clamps the coils onto the assembly conveyor line in turn; the ring cap assembly assembly is arranged between the ring cap loading conveyor line and the assembly conveyor line, and the ring cap assembly assembly clamps the ring caps on the ring cap loading conveyor line and moves them to the assembly conveyor line, and installs the ring caps and the coils on the assembly conveyor line; the coil transferring assembly is arranged at the end of the assembly conveyor line, and the coil transferring assembly moves the installed ring caps and coils out of the assembly conveyor line.

[0045] In the figure, the positional relationship is described only for illustrative purposes and should not be understood as a limitation on this patent. Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A coil transfer and ring cap assembly equipment, comprising a ring cap feeding conveyor line and an assembly conveyor line, characterized in that: It also includes a ring cap assembly component, a coil transfer component and a coil retrieving mechanism for taking and placing the coil; The coil material taking mechanism is connected to the assembly conveyor line, and the coil material taking mechanism sequentially clamps the coils onto the assembly conveyor line; The ring cap assembly assembly is arranged between the ring cap feeding conveyor line and the assembly conveyor line. The ring cap assembly assembly clamps the ring caps on the ring cap feeding conveyor line and moves them to the assembly conveyor line, and installs the ring caps with the coils on the assembly conveyor line. The coil transfer assembly is arranged at the end of the assembly conveyor line, and the coil transfer assembly moves the installed ring cap and the coil out of the assembly conveyor line.

2. The coil transfer and ring cap assembly equipment according to claim 1, characterized in that: The ring cap assembly assembly includes a ring cap assembly fixture, a ring cap assembly rotating arm, a ring cap assembly driving motor and a ring cap buffer rack connected to a ring cap feeding conveyor line; The ring cap assembly fixture, the ring cap assembly rotating arm and the ring cap assembly driving motor are connected in sequence. The ring cap assembly fixture clamps the ring cap cache rack to the assembly conveyor line and installs the ring cap on the coil of the assembly conveyor line.

3. The coil transfer and ring cap assembly equipment according to claim 1, characterized in that: The coil transfer assembly includes a coil transfer robot and a coil transfer clamp; The coil transfer gripper is arranged on the coil transfer robot; The coil transfer robot is arranged at the end of the assembly conveyor line.

4. The coil transfer and ring cap assembly equipment according to claim 1, characterized in that: The coil retrieving mechanism includes a turntable, a lifting and demoulding cylinder, a coil clamping robot and a clamping claw; The coil is arranged on a turntable, and the demoulding cylinder is arranged at the bottom of the turntable. When the coil is rotated into place, the demoulding cylinder lifts up the coil on the turntable. The clamping claws are arranged on a coiled pipe clamping robot, and the coiled pipe clamping robot clamps the coiled pipe by the clamping claws and transfers the coiled pipe from the turntable to the assembly conveyor line.

5. The coil transfer and ring cap assembly equipment according to claim 4, characterized in that: There are three clamping claws.

6. The coil transfer and ring cap assembly equipment according to claim 1, characterized in that: The ring cap feeding conveyor line includes a ring cap feeding conveyor belt, a vibrating plate, a visual camera, a storage bin and a ring cap feeding support frame; The storage bin is arranged on the ring cap feeding support frame, and the bottom of the storage bin is connected to the vibration plate; The ring cap feeding conveyor belt is arranged at the bottom of the vibration plate, and the visual camera is arranged above the ring cap feeding conveyor belt.

7. The coil transfer and ring cap assembly equipment according to claim 1, characterized in that: The assembly conveyor line includes a pipe clamping block, a synchronous belt, a synchronous wheel, a servo motor and a conveyor line support frame; The synchronous wheel is arranged on the conveyor line support frame, and the servo motor is connected to the synchronous wheel; The synchronous belt is sleeved on the outer side of the synchronous wheel, and the clamping tube is fixed on the synchronous belt through the clamping tube block; The front end of the conveyor line support frame is connected to the coil material taking mechanism, and the rear end of the conveyor line support frame is connected to the coil transfer assembly.

8. The coil transfer and ring cap assembly equipment according to claim 1, characterized in that: Protective fences are provided on the outsides of the ring cap feeding conveyor line, the assembly conveyor line, the ring cap assembly assembly and the coil transfer assembly.

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