Flat plate material processing clamp

Abstract

According to the flat plate material machining clamp, the bed body is provided with the flow transfer carrier moving along the conveying line body, the flow transfer carrier limits the four side edges of a flat plate material through the fixed pressing assembly and the movable pressing assembly respectively, the height of the material is positioned through the height pressing assembly, and therefore the material is accurately positioned. According to the embodiment, the flow transfer carrier is composed of the two sets of positioning areas and the control area, the flow transfer carrier moves along the conveying line body, two sets of materials can be transferred and machined at the same time, and high circulation capacity is achieved. The utility model is suitable for processing and transferring large-scale flat plate materials, the transfer carrier is linked with processing equipment, the downtime of a machine tool can be reduced, the working efficiency is improved, and the working cost is reduced.

Description

Technical Field

[0001] The utility model relates to material processing equipment, in particular to a flat material processing fixture. Background Art

[0002] In the industrial technology field, precise positioning of large, flat materials is often required for processing, such as battery packs in the new energy vehicle sector. This demand for processing efficiency is increasing, and the process is gradually moving towards speed and refinement. To ensure processing accuracy, existing processing equipment typically operates in a single station and has complex positioning structures. This results in low processing efficiency and repeatability, failing to meet the processing requirements of existing technologies. Utility Model Content

[0003] In order to solve the above technical problems, the present invention provides a flat material processing fixture, comprising a bed, a transmission line body provided on the bed body, and a flow carrier provided on the transmission line body; the characteristics are:

[0004] The flow carrier includes a positioning area, the positioning area is provided with a main support plate for supporting the material, and the main support plate is respectively provided with a fixed pressing component and a movable pressing component for positioning the material;

[0005] The extension direction of the transmission line body is defined as the length direction, and the horizontal direction perpendicular to the length direction is defined as the width direction. The fixed pressing assembly includes a fixed end and an elastic end that are relatively arranged at both ends of the length direction of the main support plate, and a positioning pin is elastically connected to the surface opposite to the fixed end;

[0006] The movable clamping components are divided into two groups, which are relatively arranged at the two ends of the width direction of the main support plate. Each group of movable clamping components includes a group of beams arranged along the length direction; the bottom of the main support plate is provided with a slide rail extending along the width direction, and the two groups of movable clamping components are slidably connected to the slide rail. The two groups of beams move toward each other along the slide rail under the drive of the driving member.

[0007] Furthermore, the current carrier is provided with two groups of positioning areas along the extension direction of the transmission line body, and a control area for placing electrical components is provided between the two groups of positioning areas.

[0008] Furthermore, the transmission line body is a screw transmission structure, including two main line rails arranged on the bed body, a transmission screw arranged between the two main line rails, and the bottom of the flow carrier is fixedly connected to the slider of the transmission screw.

[0009] Furthermore, a U-shaped groove is provided on the surface of the fixed end opposite to the elastic end.

[0010] Furthermore, the bottom of the fixed end is connected to a push-pull cylinder arranged along the length direction of the driving direction.

[0011] Furthermore, the driving member of the movable pressing assembly is a hydraulic cylinder fixedly arranged at the bottom of the main support plate, and the output shaft of the hydraulic cylinder is connected to the sliding plate.

[0012] Furthermore, columns are provided at both ends of the sliding plate, and lifting cylinders are fixedly provided at both ends of the crossbeam, and the output ends of the lifting cylinders are connected to the columns.

[0013] Furthermore, a height clamping assembly is provided, which includes flip cylinders fixedly arranged at both ends of the main support plate in the length direction, two groups of flip cylinders are arranged opposite to each other, and the output ends of the flip cylinders are connected to pressure rods.

[0014] Furthermore, a hollow opening is provided in the middle of the main support plate, and the hollow opening is a conical structure that is wide at the top and narrow at the bottom, and a guide plate is obliquely provided at the bottom of the hollow opening.

[0015] Furthermore, the bed is provided with a cleaning detection mechanism along both sides of the transmission line body, and the cleaning detection mechanism includes a detection bracket and a detection moving mechanism that drives the detection bracket to move. The detection bracket is provided with a visual camera and an air nozzle group consisting of multiple cleaning air nozzles.

[0016] The utility model provides a flat material processing fixture, in which a flow conveyor that moves along a transmission line is provided on a bed. The flow conveyor uses a fixed clamping component and a movable clamping component to limit the four sides of the flat material, and then uses a height clamping component to locate the height of the material, thereby accurately positioning the material.

[0017] The flow conveyor in this embodiment consists of two positioning zones and one control zone. The bed includes processing stations and two cleaning and inspection stations located before and after the processing stations. The flow conveyor moves along the conveyor line, enabling simultaneous transfer and processing of two groups of materials. It also rapidly cleans and inspects the materials before and after processing, resulting in a high cycle capacity. This utility model is suitable for processing and transferring large, flat materials. The flow conveyor's interoperability with processing equipment can reduce machine downtime, improve efficiency, and lower costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a top view schematic diagram of the flat material processing fixture;

[0019] Figure 2 is a top view schematic diagram of the transmission line body;

[0020] Figure 3 It is a top view schematic diagram of the circulation vehicle;

[0021] Figure 4 It is a structural diagram of the positioning area;

[0022] Figure 5 It is a structural diagram of the fixed pressing assembly and the height pressing assembly on the main support plate;

[0023] Figure 6 It is a structural diagram of the movable pressing assembly;

[0024] Figure 7 It is a structural diagram of the cleaning detection mechanism.

[0025] Reference numerals: bed 1;

[0026] Transmission line 2, main line rail 21, transmission screw 22, screw motor 23;

[0027] Flow carrier 3, main support plate 31, backing plate 32, hollow opening 33, guide plate 34, fixed clamping assembly 35, fixed end 351, elastic end 352, positioning pin 353, U-shaped groove 354, push-pull cylinder 355, movable clamping assembly 36, crossbeam 361, sliding plate 362, slide rail 363, hydraulic cylinder 364, lifting cylinder 365, column 366, height clamping assembly 37, pad 371, tilting cylinder 372, and pressure rod 373;

[0028] Cleaning detection mechanism 4, detection bracket 41, visual camera 42, cleaning air nozzle 43, screw slide module 1 44, screw slide module 2 45;

[0029] Positioning area A, control area B, processing station C, and handling station D. DETAILED DESCRIPTION

[0030] like Figures 1 to 3 The flat material processing fixture shown includes a bed 1, a transmission line 2 mounted on the bed 1, and a flow conveyor 3 mounted on the transmission line 2. The bed 1 is provided with processing stations C on either side of the transmission line 2. The flow conveyor 3 is loaded with material to be processed and moves along the transmission line 2.

[0031] In this embodiment, the transmission line body 2 is a screw transmission structure, including two main line rails 21 arranged on the bed body 1, and a transmission screw 22 arranged between the two main line rails 21. The bottom of the flow conveyor 3 is fixedly connected to the slider of the transmission screw 22. The transmission screw 22 rotates under the drive of the screw motor 23, driving the flow conveyor 3 to move along the extension direction of the main line rail 21.

[0032] The circulation transport vehicle 3 includes a control area B located in the middle and positioning areas A located on both sides of the control area B. The positioning area A is used to locate the processing position of the material to be processed, and the positioning areas A on both sides can respectively accommodate a group of materials; the control area B is used to accommodate the control system, connecting pipelines, etc. of the electrical components to prevent its internal circuits from being damaged.

[0033] like Figure 1 As shown, the bed 1 of this embodiment is equipped with a processing station C along the extension direction of the transmission line 2. A processing station D is located before and after processing station C, respectively, to perform necessary pre-processing and post-processing on the materials before and after processing. The two positioning areas A of the flow conveyor 3 move along the transmission line, processing one set of materials while the other undergoes loading and pre-processing. Cleaned and inspected materials enter processing station C for processing, and the processed materials simultaneously move along the flow conveyor 3 to post-processing station D for unloading. This cycle completes the processing and transfer of both sets of materials.

[0034] like Figure 3 As shown, the material to be processed is a flat plate. A positioning area A is divided along the plane of the material into a lengthwise direction and a widthwise direction. The lengthwise direction is the same as the extension direction of the transmission line 2, and the widthwise direction is perpendicular to the lengthwise direction. The positioning area A includes a main support plate 31 for placing the material. Pads 32 are provided at both ends of the main support plate 31 along the widthwise direction to support the two long sides of the material. A hollow opening 33 is provided in the middle of the main support plate 31, forming a tapered structure that is wider at the top and narrower at the bottom. A guide plate 34 is provided at an angle at the bottom of the hollow opening 33. Processing waste from the material is guided outward through the guide plate 34 from the hollow opening 33, protecting power components such as the transmission screw 22 while the material is being processed.

[0035] like Figure 4 As shown, the material is positioned by the cooperation of multiple positioning components, wherein the main support plate 31 is provided with a group of positioning components at both ends of the width direction. Figure 5 The fixed and clamping assemblies 35 shown are capable of positioning the material lengthwise. Each set of fixed and clamping assemblies 35 comprises a fixed end 351 and an elastic end 352, positioned opposite each other along the length of the main support plate 31. Each fixed end 351 and elastic end 352 contain a positioning copper block. The positioning copper block of the elastic end 352, facing the fixed end 351, is elastically connected to a positioning pin 353. When the material is placed on the main support plate 31, the side of the material maintains dynamic contact with the surface of the positioning pin 353, automatically adjusting the material's position along the length.

[0036] Furthermore, a U-shaped groove 354 is provided on the surface opposite to the positioning copper block of the fixed end 351 and the elastic end 352 for assisting in positioning the side position of the material. When the material is stationary, it is located in the U-shaped groove 354 .

[0037] Furthermore, a push-pull cylinder 355 is provided at the bottom of the fixed end 351 along the length direction. After the elastic end 352 is adaptively adjusted, the push-pull cylinder 355 pushes the fixed end 351 toward the elastic end 352, and can continue to apply tight pressure to the material to limit the movement of the material in the length direction.

[0038] like Figure 4 and Figure 6 As shown, the material is positioned in the width direction by means of movable clamping assemblies 36. The movable clamping assemblies 36 are divided into two groups, which are relatively arranged at the two ends of the width direction of the main support plate 31. Each group of movable clamping assemblies 36 includes a group of cross beams 361 arranged along the length direction; the bottom of the main support plate 31 is provided with a slide rail 363 extending along the width direction, and the bottom of the two groups of movable clamping assemblies 36 are each slidably connected to the slide rail 363 through a sliding plate 362, and the two groups of cross beams 361 are driven by the driving member to move toward each other.

[0039] In this embodiment, the driving member of the movable pressing assembly 36 is a hydraulic cylinder 364 fixedly disposed at the bottom of the main support plate 31 , and the output shaft of the hydraulic cylinder 364 is connected to the sliding plate 362 .

[0040] Furthermore, columns 366 are provided at both ends of the sliding plate 362, and lifting cylinders 365 are fixedly provided at both ends of the beam 361. The output end of the lifting cylinder 365 is connected to the columns 366, and the vertical position of the beam 361 is adjusted by the lifting cylinder 365.

[0041] like Figure 4 and Figure 5 As shown, the machine also includes a height pressing assembly 37, which includes a pad 371 fixed to the side of the main support plate 31 and a tilting cylinder 372 provided on the side of the pad 371. The two sets of tilting cylinders 372 are arranged opposite each other, and the output ends of the tilting cylinders 372 are connected to pressure rods 373. When the two wide edges of the material are placed on the pad 371, the tilting cylinders 372 at both ends are activated, and the pressure rods 373 press the top positions of the two ends of the material to achieve the positioning of the material.

[0042] The positioning process in this embodiment is as follows: The material is roughly placed on the main support plate 31, and the four edges of the material are initially positioned using the pads 371 and pad 32. The fixed ends 351 and elastic ends 352 cooperate to constrain the position of the material's two wide edges. Driven by hydraulic cylinders 364, the two sets of crossbeams 361 move toward each other, pushing the material's two long edges toward the center and constraining the position of these two long edges. Finally, the tilting cylinder 372 is activated, driving the pressure rod 373 to press the top of the material, and the material is precisely fixed to the main support plate 31.

[0043] It should be noted that the above-mentioned length direction and width direction are only for the convenience of illustrating the structure of this embodiment in conjunction with the drawings, and are not strictly limited to the actual width and length of the material.

[0044] like Figure 1 and Figure 7As shown, in this embodiment, a cleaning detection mechanism 4 is respectively provided at the front and rear processing stations D to perform visual inspection and jet cleaning on the material. The cleaning detection mechanism 4 includes a detection bracket 41 and a detection moving mechanism that drives the detection bracket 41 to move. The detection bracket 41 is provided with a visual camera 42 and an air nozzle group consisting of a plurality of cleaning air nozzles 43. The detection moving mechanism includes a screw slide module 1 44 arranged along the length direction of the bed 1. The output end of the screw slide module is connected to the screw slide module 2 45 through a saddle. The detection bracket 41 is connected to the output end of the screw slide module 2 45 and the driving direction of the screw slide module 2 45 extends along the width direction. The detection bracket 41 is driven to move in the horizontal plane through the cooperation of the screw slide module 1 44 and the screw slide module 2 45.

[0045] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A flat material processing fixture, comprising a bed (1), a transmission line (2) disposed on the bed (1), and a flow carrier (3) disposed on the transmission line (2); characterized in that: The flow carrier (3) includes a positioning area, wherein the positioning area is provided with a main support plate (31) for supporting the material, and the main support plate (31) is provided with a fixed pressing component (35) and a movable pressing component (36) for positioning the material. The extension direction of the transmission line body (2) is defined as the length direction, and the horizontal direction perpendicular to the length direction is defined as the width direction. The fixed pressing assembly (35) includes a fixed end (351) and an elastic end (352) arranged at two ends of the main support plate (31) in the length direction. The surfaces of the elastic end (352) and the fixed end (351) opposite to each other are elastically connected with a positioning pin (353). The movable clamping components (36) are in two groups and are arranged at both ends of the main support plate (31) in a width direction. Each group of movable clamping components (36) includes a group of cross beams (361) arranged along the length direction. A slide rail (363) extending along the width direction is provided at the bottom of the main support plate (31). The two groups of movable clamping components (36) are slidably connected to the slide rail (363). The two groups of cross beams (361) move toward each other along the slide rail (363) under the drive of the driving member.

2. The flat material processing fixture according to claim 1, characterized in that: The current carrier (3) is provided with two groups of positioning areas along the extending direction of the transmission line body (2), and a control area for placing electrical components is provided between the two groups of positioning areas.

3. The flat plate material processing fixture according to claim 2, characterized in that: The transmission line body (2) is a screw transmission structure, comprising two main line rails (21) arranged on the bed body (1), a transmission screw (22) arranged between the two main line rails (21), and the bottom of the flow carrier (3) is fixedly connected to the slider of the transmission screw (22).

4. The flat plate material processing fixture according to claim 2, characterized in that: A U-shaped groove (354) is provided on the surface of the fixed end (351) opposite to the elastic end (352).

5. The flat plate material processing fixture according to claim 2, characterized in that: The bottom of the fixed end (351) is connected to a push-pull cylinder (355) arranged along the length direction of the driving direction.

6. The flat plate material processing fixture according to claim 2, characterized in that: The driving member of the movable pressing assembly (36) is a hydraulic cylinder (364) fixedly arranged at the bottom of the main support plate (31), and the output shaft of the hydraulic cylinder (364) is connected to the sliding plate (362).

7. The flat plate material processing fixture according to claim 6, characterized in that: Both ends of the sliding plate (362) are provided with upright posts (366), and both ends of the crossbeam (361) are fixedly provided with lifting cylinders (365), and the output ends of the lifting cylinders (365) are connected to the upright posts (366).

8. The flat plate material processing fixture according to claim 2, characterized in that: A height pressing assembly (37) is also provided, and the height pressing assembly (37) includes a flip cylinder (372) fixedly arranged at both ends of the main support plate (31) in the length direction, the two groups of flip cylinders (372) are arranged opposite to each other, and the output ends of the flip cylinders (372) are connected to a pressure rod (373).

9. The flat plate material processing fixture according to claim 2, characterized in that: A hollow opening (33) is provided in the middle of the main support plate (31), and the hollow opening (33) is a tapered structure that is wide at the top and narrow at the bottom, and a guide plate (34) is obliquely provided at the bottom of the hollow opening (33).

10. The flat plate material processing fixture according to claim 2, characterized in that: The bed (1) is provided with a cleaning detection mechanism (4) along both sides of the transmission line body (2). The cleaning detection mechanism (4) comprises a detection bracket (41) and a detection moving mechanism for driving the detection bracket (41) to move. The detection bracket (41) is provided with a visual camera (42) and an air nozzle group consisting of a plurality of cleaning air nozzles (43).

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