Auxiliary blanking structure for flat bar sawing machine
By designing the collection mechanism and rotating block structure on the flat rod saw machine, the problem of flat rod chaos caused by the traditional cutting structure is solved, orderly cutting and sewage separation is achieved, and sorting time and workload are reduced.
Patent Information
- Application Number
- CN202422043498.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The auxiliary cutting structure of traditional flat rod sawing machines is prone to cause chaos when cutting and cutting the cutting material at the same time against several flat rods, which increases the time and workload of sorting.
An auxiliary feeding structure including a collection mechanism and a rotating block is designed. The trough on the rotating block is driven by a servo motor to receive the flat rod in an orderly manner, and debris and sewage are collected using inclined channels and porous grid structures to achieve orderly cutting and sewage separation of the flat rod.
It reduces the time and workload of sorting, improves the orderliness and efficiency of cutting materials, and at the same time realizes effective collection and separation of sewage and debris.
Smart Images

Figure CN223235791U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary blanking, in particular to an auxiliary blanking structure for a flat bar sawing machine. Background Art
[0002] Flat bar saws are widely used in machining, metal manufacturing, construction and other industries to cut flat bar materials into parts or semi-finished products of specific lengths or shapes. Flat bar saws of different models and specifications may vary in cutting capacity, precision and degree of automation to suit different production needs.
[0003] When cutting flat bars with relatively small diameters into multiple sections, several flat bars are often cut together to improve production efficiency. However, the auxiliary blanking structure of traditional flat bar saws is mostly a simple blanking plate. When faced with the situation of cutting and blanking several flat bars at the same time, the cut flat bars are likely to cause confusion, affecting subsequent sorting work and increasing the time and workload of sorting and classification. Utility Model Content
[0004] The utility model discloses an auxiliary blanking structure for a flat bar sawing machine, aiming to solve the technical problem that most auxiliary blanking structures for flat bar sawing machines are simple blanking plates, and when faced with the situation of cutting and blanking several flat bars at the same time, the cut flat bars are likely to cause confusion, affect subsequent sorting work, and increase the time and workload of sorting and classification.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] An auxiliary blanking structure for a flat bar sawing machine comprises a sawing machine body and a frame, and further comprises:
[0007] A collecting mechanism for collecting debris and sewage generated by cutting;
[0008] A first blanking plate is installed on one side outer wall of the sawing machine body, a channel is opened on the top outer wall of the first blanking plate, a mounting plate is installed on one side outer wall of the first blanking plate, a notch is opened on one side outer wall of the mounting plate, a servo motor is installed on one side outer wall of the mounting plate, the output end of the servo motor is connected to a rotating block, a plurality of equidistant annular troughs are opened on the outer wall of the rotating block, a guard plate and a second blanking plate are installed on one side outer wall of the frame, the rotating block is connected to the frame through a bearing, the guard plate is connected to the circumferential outer wall of the mounting plate, and the guard plate is adapted to the rotating block.
[0009] In this solution, the cut flat bars can adjust their postures after passing through the channel, and enter the material trough one by one in an orderly manner, and are discharged in an orderly manner through the material trough. Finally, the cut flat bars are arranged in an orderly manner horizontally and discharged through the second discharge plate. When faced with the situation where several flat bars are cut and discharged at the same time, the cut flat bars pass through the channel and the material trough without causing confusion. The flat bars arranged in an orderly manner horizontally facilitate subsequent sorting work, reducing the time and workload of sorting and classification.
[0010] In a preferred embodiment, the collection mechanism includes a water tank installed on the bottom outer wall of the first blanking plate, the bottom outer wall of the water tank is connected to a water outlet pipe, the inner wall of the water tank is provided with a chute, a filter box is provided inside the chute, a filter screen is installed on the inner wall of the filter box near the bottom, and the first blanking plate is configured as a porous grille structure.
[0011] When cutting flat bars, dust and debris will be generated, so water is usually used to cool down and reduce dust during cutting. The sewage and debris fall from the first material plate into the water tank, are filtered by the filter, intercept the debris, and discharge the sewage. When cleaning, the filter box is pulled out to collect the debris, which can prevent the sewage and debris from following the flat bars. At the same time, the pull-out filter box can separate the sewage and debris while facilitating the collection of debris.
[0012] As can be seen from the above, an auxiliary blanking structure for a flat bar sawing machine includes a sawing machine body and a frame, and also includes:
[0013] A collecting mechanism for collecting debris and sewage generated by cutting;
[0014] A first blanking plate is mounted on one side of the outer wall of the sawing machine body. A channel is formed on the top outer wall of the first blanking plate. A mounting plate is mounted on one side of the outer wall of the first blanking plate. A notch is formed on one side of the outer wall of the mounting plate. A servo motor is mounted on one side of the outer wall of the mounting plate. A rotating block is connected to the output end of the servo motor. The outer wall of the rotating block has a plurality of equidistantly distributed annular troughs. A guard plate and a second blanking plate are mounted on one side of the outer wall of the frame. The rotating block is connected to the frame via a bearing. The guard plate is connected to the circumferential outer wall of the mounting plate and is adapted to fit the rotating block. The auxiliary blanking structure for a flat bar sawing machine provided by the utility model has the technical effect of reducing the time and workload of sorting and classification. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a schematic diagram of the overall structure of an auxiliary blanking structure for a flat bar sawing machine proposed by the present invention.
[0016] Figure 2 The utility model is a schematic diagram of the rotating block structure of the auxiliary blanking structure for a flat bar sawing machine.
[0017] Figure 3 This is an enlarged structural schematic diagram of position A of an auxiliary blanking structure for a flat bar sawing machine proposed by the present invention.
[0018] Figure 4 The utility model is a schematic diagram of a water tank structure for an auxiliary blanking structure of a flat bar sawing machine.
[0019] In the attached figure: 1. Saw machine body; 2. Frame; 3. First blanking plate; 4. Guard plate; 5. Second blanking plate; 6. Water tank; 7. Water outlet pipe; 8. Channel; 9. Rotating block; 10. Material trough; 11. Mounting plate; 12. Servo motor; 13. Notch; 14. Slide; 15. Filter box; 16. Filter screen. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.
[0021] The utility model discloses an auxiliary blanking structure for a flat bar sawing machine, which is mainly applied to conventional auxiliary blanking structures for flat bar sawing machines, which are mostly simple blanking plates. When faced with the situation of cutting and blanking several flat bars at the same time, the cut flat bars are likely to cause confusion, affecting subsequent sorting work and increasing the time and workload of sorting and classification.
[0022] Reference Figure 1 、 Figure 2 and Figure 3 , an auxiliary blanking structure for a flat bar sawing machine, comprising a sawing machine body 1 and a frame 2, and further comprising:
[0023] A collecting mechanism for collecting debris and sewage generated by cutting;
[0024] A first blanking plate 3 is fixedly installed on the outer wall of one side of the sawing machine body 1, and a channel 8 is opened on the top outer wall of the first blanking plate 3. A mounting plate 11 is fixedly installed on the outer wall of one side of the first blanking plate 3, and a notch 13 is opened on the outer wall of one side of the mounting plate 11. A servo motor 12 is fixedly installed on the outer wall of one side of the mounting plate 11, and the output end of the servo motor 12 is fixedly connected to the rotating block 9. The outer wall of the rotating block 9 is provided with several equidistant annular material troughs 10. A guard plate 4 and a second blanking plate 5 are fixedly installed on the outer wall of one side of the frame 2, and the position of the channel 8 corresponds to the notch 13. The second blanking plate 5 is located below the rotating block 9, and the rotating block 9 is connected to the frame 2 through a bearing. The guard plate 4 is connected to the circumferential outer wall of the mounting plate 11, and the guard plate 4 is adapted to the rotating block 9.
[0025] The channel 8 is configured as a "Y" shaped structure, with a large opening at the upper end allowing multiple passages, and a small opening at the lower end allowing a single passage. The flat bars can be adjusted in posture and enter the trough 10 one by one in an orderly manner.
[0026] Among them, the first blanking plate 3 and the circumferential outer wall of the rotating block 9 are both set to an inclined structure, and the slope of the first blanking plate 3 is the same as the slope of the circumferential outer wall of the rotating block 9, allowing the flat bar to slide more smoothly.
[0027] During specific use, multiple flat bars cut by the sawing machine body 1 fall onto the first blanking plate 3, adjust their posture through the channel 8, and enter the material trough 10 one by one in an orderly manner. The servo motor 12 drives the rotating block 9 to rotate, and uses multiple material troughs 10 to catch the flat bars in an orderly manner. Finally, during the rotation of the rotating block 9, the flat bars are separated from the material trough 10 at the bottom of the rotating block 9, and finally the flat bars fall horizontally and orderly onto the second blanking plate 5 to complete the blanking.
[0028] Reference Figure 1 and Figure 4 In a preferred embodiment, the collection mechanism includes a water tank 6 fixedly mounted on the bottom outer wall of the first blanking plate 3, the bottom outer wall of the water tank 6 is fixedly connected to the water outlet pipe 7, the inner wall of the water tank 6 is provided with a chute 14, the interior of the chute 14 is provided with a filter box 15, and the filter box 15 is fixedly mounted with a filter screen 16 on the inner wall near the bottom.
[0029] Among them, the first blanking plate 3 is set as a porous grid structure, corresponding to the water tank 6, for draining sewage and debris.
[0030] Specifically, when cutting the flat bar, the debris and sewage generated are transported through the first blanking plate 3 to the water tank 6, filtered through the filter screen 16, and the sewage is discharged from the outlet pipe 7. The debris remains in the filter box 15. After the cutting is completed, the filter box 15 is pulled out and the debris can be collected.
[0031] Working principle: When in use, multiple flat bars cut by the sawing machine body 1 fall onto the first blanking plate 3, adjust their posture through the channel 8, and enter the material trough 10 one by one in an orderly manner. The servo motor 12 drives the rotating block 9 to rotate, and uses multiple material troughs 10 to catch the flat bars in an orderly manner. Finally, during the rotation of the rotating block 9, the flat bars are separated from the material trough 10 at the bottom position of the rotating block 9, and finally the flat bars fall horizontally and orderly onto the second blanking plate 5 to complete the blanking. When cutting the flat bars, the debris and sewage generated leak into the water tank 6 through the first blanking plate 3, are filtered through the filter screen 16, and the sewage is discharged from the outlet pipe 7. The debris remains in the filter box 15. After the cutting is completed, the filter box 15 is pulled out to collect the debris.
[0032] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. An auxiliary blanking structure for a flat bar sawing machine, comprising a sawing machine body (1) and a frame (2), characterized in that: Also includes: A collecting mechanism for collecting debris and sewage generated by cutting; A first blanking plate (3) is installed on one side outer wall of the sawing machine body (1), a channel (8) is opened on the top outer wall of the first blanking plate (3), a mounting plate (11) is installed on one side outer wall of the first blanking plate (3), a notch (13) is opened on one side outer wall of the mounting plate (11), a servo motor (12) is installed on one side outer wall of the mounting plate (11), an output end of the servo motor (12) is connected to a rotating block (9), a plurality of equidistant annularly distributed material troughs (10) are opened on the outer wall of the rotating block (9), and a guard plate (4) and a second blanking plate (5) are installed on one side outer wall of the frame (2).
2. The auxiliary blanking structure for a flat bar sawing machine according to claim 1, characterized in that: The channel (8) is configured as a "Y"-shaped structure.
3. The auxiliary blanking structure for a flat bar sawing machine according to claim 2, characterized in that: The channel (8) corresponds to the position of the notch (13), and the second blanking plate (5) is located below the rotating block (9).
4. The auxiliary blanking structure for a flat bar sawing machine according to claim 3, characterized in that: The first blanking plate (3) and the circumferential outer wall of the rotating block (9) are both arranged as inclined structures, and the slope of the first blanking plate (3) is the same as the slope of the circumferential outer wall of the rotating block (9).
5. The auxiliary blanking structure for a flat bar sawing machine according to claim 4, characterized in that: The rotating block (9) is connected to the frame (2) via a bearing, the guard plate (4) is connected to the circumferential outer wall of the mounting plate (11), and the guard plate (4) is adapted to the rotating block (9).
6. The auxiliary blanking structure for a flat bar sawing machine according to claim 1, characterized in that: The collecting mechanism comprises a water tank (6) mounted on the outer wall of the bottom of the first blanking plate (3); the outer wall of the bottom of the water tank (6) is connected to a water outlet pipe (7); a chute (14) is provided on the inner wall of the water tank (6); a filter box (15) is provided inside the chute (14); and a filter screen (16) is installed on the inner wall of the filter box (15) near the bottom.
7. The auxiliary blanking structure for a flat bar sawing machine according to claim 6, characterized in that: The first blanking plate (3) is configured as a porous grid structure.